SPECIFICATION SHEETS.docx

DEEP BORE WELDING SYSTEM SPECIFICATIONS

DOCUMENT # 1077-3340

System Kit consists of the following Base System Components:

• Weld Carriage

• Miller Maxstar 400 Power Supply

• Coolmate

• EMI TC-3.5 Controller and Pendant

• 48” and 72” Long Mast Assembly

• Small diameter mast (minimum bore 1-7/8”)

• 50-foot Weld Head Extension Cable Assembly

• Single Chanel Remote vision

• Spare Parts Kit (as detailed below):

O-RING, 7/8" ID X 1" OD, #020, SILICONE 25 QTY: PK 1

O-RING, 1/8" ID X 1/4" OD, #006, SILICONE 25 QTY: PK 3

O-RING, 3/16" ID X 5/16" OD, #008, SILICONE 50 QTY: PK 1

O-RING, 3/16" ID X 5/16" OD, #008, SILICONE 25 QTY: PK 1

O-RING, 5/16" ID X 7/16" OD, #011, SILICONE 25 QTY: PK 1

UNREINFORCED POLYURETHANE TUBING, GREEN, .160" ID X 1/4" OD QTY: 50'

UNREINFORCED POLYURETHANE TUBING, BLACK, .160" ID X 1/4" OD QTY: 50'

WIRE NOZZLE QTY: 12

COLLET SCREW QTY: 12

WIRE ROLLER, V-GROOVE, .035" QTY: 2

GAS CUP, SIZE 8 QTY: 12

GAS LENS, 1/8" QTY: 12

NOZZLE INSULATOR QTY: 12

COLLET, 1/8" QTY: 12

WIRE CONDUIT, .035", 15 FT LG, STL WOUND QTY:1

M-DRIVE MOTOR, SIZE 23, QUAD STACK QTY: 2

LINEAR ACTUATOR MOTOR, M-DRIVE, SIZE 23, DOUBLE START, .200" LEAD QTY: 2

NON-ADJUSTABLE FLOW SENSOR, 1/8" NPTF QTY: 1

NON-ADJUSTABLE FLOW SENSOR, 1/4" NPTF QTY: 1

SPINDLE ADAPTOR, 8" SPOOL QTY: 1

WATER COOLED DINSE CONNECTOR, 1/2", MALE QTY: 2

WATER COOLED POWER CABLE, 25 FT LG QTY: 2

OSC CABLE QTY: 1

TRAVEL CABLE QTY: 1

WIRE FEEDER CABLE QTY: 1

AHC CABLE QTY: 1

ARC SENSE CABLE QTY: 1

MILLER INTERFACE CABLE QTY: 1

PENDANT (WITH 25 FEET OF CABLE) QTY: 1

WELD HEAD CONTROL CABLE QTY: 1

TC3 CONTROL PCB QTY: 1

E-STOP PCB QTY: 1

ARC ESTABLISHED PCB QTY: 1

WELD HEAD PCB QTY: 1

• Must have distributed control technology which helps eliminate the need for a controller located at some distance from the machine, greatly simplifying set-up, use, service and long-term cost.

• System must be able to execute fully automatic processes including automatic bead placement and weld sequencing without the need of a highly trained operator

• Must not require calibration which allows for in-field replacement of a motor via simple mechanical hand tools without affecting the motions process with any calibration related issues

• The motor system should not require slip clutches; shear pins or any other type of mechanical torque limitation devices

• All axes can be run in a stall (bound) position indefinably without detrimental effect to the motors or the mechanical systems

• Any component from any assembly can be exchanged for the same component from another machine without affecting operation or performance

• The weld system is designed to operate with most commercially available weld power supplies; therefore, the power supply investment can be used for other manual operations

• All weld levels and parameters must be programmable from the remote pendant and adjustable during weld operations

• Must have Quick removal mast (torch) assembly

• Must have dual speed jog on travel and wire feed axes

• Must have on-board wire feed unit with 2 and/or 10-pound wire spool capacity

• Weld head component needs to weigh less than 40 pound

• Must have maximum depth up to 60”

• Must have minimum bore of 1-7/8”