Special Packaging Instructions AK16674131.pdf

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 10 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved

OMB No. 0704-0188 -BK

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, Gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of Information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB Control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3207002088-2 (1EMK1) TRANSMISSION 19207 AK16674131

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2010-01-667-4131 07/23/2018 B

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 355.0 18.823 37.0 X 29.5 X 29.8

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1, METHOD 53

13. CLEANING 1-B A/R ITEM CONTENTS

MIL-STD-2073-1 2-B A/R BBAAGG:: MMIILL--DDTTLL--111177,, TTYY IIIIII,, CCLL BB,, SSTT 22,, SSIIZZEE:: 55 XX 77

14. DRYING 3-C A/R PPRREESSEERRVVAATTIIVVEE:: MMIILL--PPRRFF--3322003333

MIL-STD-2073-1 4-D A/R ITEM PREPARATION

15. PACKING 5-E A/R PPRREESSEERRVVAATTIIVVEE:: MMIILL--PPRRFF--2211226600EE,, GGRR 1100WW--3300

6-F A/R PPLLUUGGSS:: NNAASS--884477

a. LEVEL A 7-G A/R WRAP: MIL-PRF-121, TY II MIL-STD-2073-1 & NOTE P 8-H 1 CCUUSSHHIIOONNIINNGG:: AA--AA--5599113355,, CCLL 11,, GGRR AA,, SSIIZZEE:: 9944 XX 5555

b. LEVEL B 9-I 5 FABRICATED SPACERS

NONE 10-J 5 HARDWARE SETS

16. MARKING 11-K 10 BARRIER: ASTM-F104

MIL-STD-129 & NOTE O 12-L 16 UNITS DESICCANT: MIL-D-3464, TYPE II

13-M 1 ENVELOPE: MIL-DTL-6060E, SIZE: 86 X 58

14-N 1 CONTAINER: ASTM-D6880, CL 2, ST 7,

SIZE: 34 X 28 X 24

17. NOTES/DRAWING

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. 3207002008-2 (A6279) TRANSMISSION,MECHANICAL,MARINE, QTY 1, INCLUDES GASKET, PART NUMBER 3207315008, QTY 1. PLACE GASKET INTO BAG, CLOSE BAG BY HEAT SEAL OR TAPE. ATTACH GASKET

TO TRANSMISSION MOUNT AS SHOWN IN FIGURE 1 USING A ZIP TIE OR TAPE.

C. REMOVE TORFLEX SILICONE ELEMENT FROM BOTTOM OF TRANSMISSION, APPLY PRESERVATIVE TO

AREAS ON ELEMENT AND TRASMISSION SHOWN ON FIGURE 2.

D. RECONNECT TORFLEX SILICONE ELEMENT ON TRANSMISSION SPLINE AND SECURE USING AT LEASE

FOUR (4) ZIP TIES ENSURINGING HOLES USED TO SECURE ARE NOT REQUIRED FOR ENGINE

MOUNTING. SEE FIGURES 3 & 9 – 11 FOR ZIP TIE LOCATIONS AND TRANSMISSION MOUNTING

LOCATIONS. ENSURE THAT THE ELEMENT IS NOT GREATER THAN 3 INCHES BELOW THE

TRANSMISSION MOUNTING SURFACE.

E. FILL TRANSMISSION WITH OIL THROUGH THE DIP STICK TUBE, 1.3 GALLONS (4.9 LITERS). ROTATE MECHANISM TO ENSURE 100% COVERAGE OF PRESERVATIVE ON INTERNAL SURFACES. REMOVE DRAIN

PLUG AND DRAIN EXCESS PRESERVATIVE. REPLACE DRAIN PLUG SECURELY..

F. SEAL ALL OPENINGS TO ITEMS INTERIOR WITH PLUGS OF APPROPRIATE SIZE.

G. SEE TABLE 1 FOR SIZES AND APPLICATIONS OF WRAP MATERIAL (ITEMS A & B). WRAPS ARE TO BE

SECURED USING TAPE.

H. CUSHIONING IS TO BE 1/4" THICKNESS, WRAP ITEM IN FOAM, SECURE USING TAPE.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 10

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3207002088-2 (1EMK1) TRANSMISSION 19207 AK16674131

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2010-01-667-4131 07/23/2018 B

17. NOTES/DRAWING

I. SPACERS SHALL BE FABRICATED FROM COMMERCIAL GRADE PLATE STEEL. SPACERS SHALL BE

PAINTED, PLATED OR PRESERVED USING MIL-PRF-16173, GR 4. SPACER CUT OUT IS TO BE POINTED TOWARD THE CENTER OF THE TRANSMISSION, SEE TABLE 1 AND FIGURES 4, 7, & 8 FOR BRACKET

DRAWINGS AND PLACEMENT.

J. ALL HARDWARE SHALL BE ZINC PLATED AND CONFORM TO ASTM-F2329. SEE TABLE 1 AND FIGURES 7

& 8 FOR SIZES AND LOCATIONS.

K. BARRIER MATERIAL SHALL HAVE A 7/16” HOLE CUT INTO CENTER. PLACE BARRIER MATERIAL BETWEEN SPACERS / HARDWARE AND TRANSMISSION, SEE TABLE 1 AND FIGURE 8 FOR SIZES AND

PLACEMENT.

L. DESICCANT BAGS SHALL BE PLACED WITHIN FOIL, WITHOUT COMING IN DIRECT CONTACT WITH

ITEM, BEFORE CLOSURE.

M. ENVELOPE FABRICATION SHALL BE IN ACCORDANCE WITH SPECIFICATION MIL-DTL-6060. MATERIAL USED FOR FABRICATION OF GASKETS SHALL CONFORM TO SPECIFICATION ASTM F 104. GASKETS SHALL BE CEMENTED TO EACH SIDE OF THE ENVELOPE AT THE MOUNTING LOCATION USING MMM-A- 260 ADHESIVE OR COMMERCIAL EQUIVALENT. SEE TABLE 1 AND FIGURE 6 FOR GASKET SIZES AND PLACEMENT ON ENVELOPE. AFTER POSITIONING ENVELOPE OVER BOLTS, A SUFFICIENT QUANTITY

OF ADHESIVE SHALL BE APPLIED ON TOP OF THE GASKETS AROUND THE BOLTS TO PROVIDE

AIRTIGHT SEAL.

N. SEE FIGURE 5 FOR HOLE LOCATION IN CONTAINER BASE AND FIGURES 9 – 11 FOR ORIENTAION OF MOUNTED TRANSMISSION, CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D6880 USING 3/8” X 3”

LAG SCREWS FASTENED INTO SKID MEMBERS.

O. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND SIDES WITH MINIMUM 1/2 INCH HIGH BLACK LETTERS "REUSABLE CONTAINER, DO NOT DESTROY". IN

ADDITION, THE TOP AND ENDS SHALL BE MARKED "REMOVE LAG SCREWS TO OPEN CONTAINER"

USING 1/2 INCH HIGH BLACK LETTERS.

P. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 10

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3207002088-2 (1EMK1) TRANSMISSION 19207 AK16674131

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2010-01-667-4131 07/23/2018 B

17. NOTES/DRAWING

TABLE 1 – BILL OF MATERIAL

ITEM SIZE QTY REFERENCE

A 92 X 52 WRAP 1 WRAP: MIL-PRF-121, TY II, WRAP ITEM ENTIRELY IN PAPER

B 12 X 12 WRAP 1 WRAP: MIL-PRF-121, TY II, WRAP DESICCANT IN PAPER

C FABRICATED SPACERS 5 SEE FIGURES 5, 8, & 9

D HARDWARE SET 5 HARDWARE SET CONSISTS OF: ONE (1)7/16” X5-1/2”

CARRIAGE BOLT, ONE (1) 7/16 FENDER WASHER, TWO (2)

7/16” FLAT WASHERS, ONE (1) 7/16” LOCK WASHER AND

ONE (1) 7/16” NUT.

E 2 X 2 BARRIER 10 ASTM-F104, SEE FIGURE 9

F 22 X 22 GASKET 2 ASTM-F104

G 86 X 58 ENVELOPE 1 MMIILL--DDTTLL--66006600EE

FIGURE 1 – LOCATION OF PART NUMBER 3207315008 ON TRANSMISSION MOUNT

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 10

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3207002088-2 (1EMK1) TRANSMISSION 19207 AK16674131

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2010-01-667-4131 07/23/2018 B

FIGURE 2 – AREAS TO PRESERVE ON TRANSMISSION AND TORFLEX SILICONE ELEMENT

FIGURE 3 – TORFLEX SILICONE ELEMENT SECUREMENT

PRESERVITIVE

APPLICATION AREAS

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 10

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3207002088-2 (1EMK1) TRANSMISSION 19207 AK16674131

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2010-01-667-4131 07/23/2018 B

FIGURE 4 – SPACER DIMENSIONS

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 10

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3207002088-2 (1EMK1) TRANSMISSION 19207 AK16674131

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2010-01-667-4131 07/23/2018 B

17. NOTES/DRAWING

FIGURE 5 – HOLE LOCATIONS ON CONTAINER BASE

NOTE: ALL HOLES ARE 7/16” INCH DIAMETER

FRONT

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 10

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3207002088-2 (1EMK1) TRANSMISSION 19207 AK16674131

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2010-01-667-4131 07/23/2018 B

17. NOTES/DRAWING

FIGURE 6 – LOCATION OF GASKETS (ITEM F) AND HOLES ON ENVELOPE (ITEM G)

NOTE: ALL HOLES ARE 7/16” INCH DIAMETER

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 8 of 10

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3207002088-2 (1EMK1) TRANSMISSION 19207 AK16674131

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2010-01-667-4131 07/23/2018 B

17. NOTES/DRAWING

FIGURE 7 – LOCATIONS OF SPACERS AND HARDWARE

NOTE: 7/16” FLAT WASHER TO TO CONTACT GASKET (ITEM F), ONE (1) 7/16” FLAT WASHER IS TO CONTACT

SPACERS (ITEM C)

FIGURE 8 – LOCATIONS OF BARRIER MATERIAL AROUND HARDWARE AND SPACERS

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 9 of 10

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3207002088-2 (1EMK1) TRANSMISSION 19207 AK16674131

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2010-01-667-4131 07/23/2018 B

17. NOTES/DRAWING

FIGURE 9 – TRANSMISSION MOUNTING LOCATIONS

FIGURE 10 – TRANSMISSION MOUNTING LOCATIONS

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 10 of 10

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

3207002088-2 (1EMK1) TRANSMISSION 19207 AK16674131

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2010-01-667-4131 07/23/2018 B

17. NOTES/DRAWING

FIGURE 11 – MOUNTED TRANSMISSION

NOTE: WRAP AND CUSHIONING REMOVED FOR CLARITY.

SPECIAL PACKAGING INSTRUCTION