Special Packaging Instruction (SPI) AK15925815.pdf

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 4 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

320001006A45150 (3D6E9) DIFFERENTIAL ASSY 19207 AK15925815

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-592-5815 1/4/2011

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 320.0 14.676 29.0 X 27.5 X 31.8

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1D, METHOD 43

13. CLEANING 1-C A/R PRESERVATIVE: MIL-PRF-32033

MIL-STD-2073-1D & NOTE B 2-D 1 WRAP: MIL-PRF-121, TY II, SIZE: 36 X 72

14. DRYING 3-E 2 BLOCKING/BRACING: ASTM-D6199, SIZE: 1 X 6 X 22

MIL-STD-2073-1D & NOTE B 4-F 1 CUSHIONING: A-A-59135, CL 1, GR A, SIZE: 36 X 72

15. PACKING

5-G 1 ENVELOPE: MIL-DTL-6060E, SIZE: 48 X 96

6-H 1 CONTAINER: ASTM-D6880, CL 2, ST 7, MODIFIED

a. LEVEL A SIZE: 26 X 26 X 26

MIL-STD-2073-1D & NOTE I

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 & NOTE J

17. NOTES/DRAWING

A. INSPECT, PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1D AND

THE APPLICABLE CONTAINER SPECIFICATION.

B. CLEAN AND DRY ITEMS BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING

MATERIALS.

C. SPRAY ALL UNPAINTED, UNPLATED METALLIC SURFACES WITH PRESERVATIVE, DRAIN EXCESS.

D. WRAP DIFFERENTIAL IN PAPER, SECURE WITH TAPE ASTM-D6123.

E. LUMBER SIZES ARE NOMINAL UNLESS OTHERWISE SPECIFIED, SECURE APPLICABLE BLOCKING TOGETHER AND/OR TO THE INTERIOR OF THE CONTAINER USING NAILS/STAPLES CONFORMING TO

ASTM-F1667, SEE PAGES 2 THROUGH 4 FOR BLOCKING SIZES AND ORIENTATION.

F. APPLY CUSHIONING AROUND THE DIFFERENTIAL TO PREVENT PUNCTURING THE BARRIER MATERIAL

AND THE ENVELOPE. SECURE WITH TAPE ASTM-D6123.

G. ADHERE GASKETS TO BOTH SIDES OF BARRIER ENVELOPE AT MOUNTING HOLE LOCATIONS USING

WATER- RESISTANT ADHESIVE. AFTER POSITIONING BARRIER OVER THREADED RODS AND BOLTS, A SUFFICIENT QUANTITY OF ADHESIVE SHALL BE APPLIED AROUND THE THREADED ROD AND GASKET TO PROVIDE AN AIR TIGHT SEAL. CLOSE AND HEAT SEAL THE SIDES AND TOP OF THE BARRIER

ENVELOPE, ELIMINATE EXCESS AIR TO COMPLETE WATERVAPORPROOF METHOD 43.

H. CONTAINER IS MODIFIED TO ALLOW FOR 2X DECKING IN ACCORDANCE WITH ASTM-D6880. CLOSE

CONTAINER IN ACCORDANCE WITH ASTM-D6880.

I. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 4

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 SW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

320001006A45150 (3D6E9) DIFFERENTIAL ASSY 19207 AK15925815

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-592-5815 1/4/2011

17. NOTES/DRAWING

J. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ONE SIDE WITH MINIMUN 1/2 IN HIGH BLACK LETTERS “REUSABLE CONTAINER, DO NOT DESTROY.” IN

ADDITION THE TOP AND ONE SIDE SHALL BE MARKED “REMOVE SCREWS TO OPEN CONTAINER”

USING MINIMUM ½ IN HIGH BLACK LETTERS.

ITEM SIZE QTY REFERENCE

A 1 X 6 X 22 2 ASTM-D6199

B 24 X 24 GASKET 2 MIL-DTL-6060E

36 X 72 X ¼” THICKNESS 1 A-A-59135, CL 1, GR A

36 X 72 PAPER 1 MIL-PRF-121, TY II

C 48 X 96 ENVELOPE 1 MIL-PRF-131

26 X 26 X 26 CRATE 1 ASTM-D6880, CL 2, ST 7

D 9-1/2 “S” BRACKETS 3

BRACKETS ARE MADE FROM 3/8” THICK COMMERCIAL

GRADE FLAT STOCK. BRACKETS SHALL BE FORMED BY

BENDING NOT WELDING.

E 1/2" X 4” HARDWARE SET 3 HARDWARE SET CONSISTS OF: 1PC ½” X 4” CARRIAGE BOLT,

1PC ½” FLAT WASHER, 1PC ½” LOCK WASHER & 1PC ½” NUT

F 1/2" X 2” HARDWARE SET 3 HARDWARE SET CONSISTS OF: 1PC ½” X 2” HEXHEAD BOLT,

2PC ½” FLAT WASHER, 1PC ½” LOCK WASHER & 1PC ½” NUT

“S” BRACKET (ITEM D) QUANTITY 3

NOTE: ALL HOLES PICTURED ARE 1/2 INCH DIAMETER

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 4

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

320001006A45150 (3D6E9) DIFFERENTIAL ASSY 19207 AK15925815

BASE HOLE LOCATIONS

BLOCKING (ITEM A) HOLE LOCATIONS

NOTE: ALL HOLES PICTURED ARE 1/2 INCH DIAMETER.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 4

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

320001006A45150 (3D6E9) DIFFERENTIAL ASSY 19207 AK15925815

ITEM F

ITEM E

ITEM A

ITEM D

ITEM B

ITEM C

ITEM E