SPECIAL PACKAGING INSTRUCTION - AK15474855.pdf

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Axle Assembly, Autom Federal contract opportunity
Solicitation number
SPRDL1-23-Q-0026
Issued by
Defense Logistics Agency Land and Maritime

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Amendment SPRDL123Q0026-0002.pdf PDF
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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

JS

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

347/21317 (0JKF0) FRONT AXLE ASSEMBLY- TAN 19207 AK15474855

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520 01 547 4855 April 2, 2007

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 1363.0 44.822 94.3 X 24.3 X 33.8

12. MILITARY PRESERVATION

MIL-STD- 2073 METHOD 20

18.

STEPS

19.

REQD

20.

DESCRIPTION

13. CLEANING 1-C PRESERVATIVE: A-A-52465

MIL-STD-2073 & NOTE B 2-D PRESERVATIVE: MIL-PRF-16173, GR 4

14. DRYING 3-E PRESERVATIVE: MIL-G-10924

MIL-STD-2073 & NOTE B 4-F PRESERVATIVE: SEE NOTE F

5-G CAPS/ PLUGS: NAS 847

15. PACKING

6-H BARRIER: MIL-PRF-121, TY II

a. LEVEL A 7-I BLOCKING/ BRACING: MIL-STD-1186

MIL-STD-2073 & NOTE J 8-J CONTAINER: MIL-C-104, TY II, CL 2, ST A

b. LEVEL B SIZE: 92 X 22 X 25-1/4

NOT APPLICABLE

16. MARKING

MIL-STD-129 & NOTE K

17. NOTES/DRAWING

A. INSPECT, PRESERVATION, AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073. INSPECT THE PACKING IN

ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. COAT ALL COMPONENTS, INCLUDING BRAKING SURFACE WITHIN BRAKE DRUM. DO NOT COAT NONMETALLIC

BRAKE LINING SURFACE. PRIMER APPLICATION ON NONMETALLIC SURFACES SHALL BE HELD TO A MINIMUM.

D. APPLY PRESERVATIVE TO ALL EXTERIOR UNPLATED AND UNPAINTED METALLIC SURFACES.

E. APPLY PRESERVATIVE THROUGH ALL GREASE (ZERK) FITTINGS.

F. THE AXLE IS PROVIDED DIRECTLY FROM THE MANUFACTURER WITH THE GEAR OIL/ PRESERVATIVE. INTERNAL

PRESERVATION IS NOT NEEDED SINCE THE AXLE ALREADY MEETS OPERATIONAL AND STORAGE STANDARDS.

G. SEAL OPENINGS TO HOSES AND INTERIOR OF AXLE WITH CAPS/ PLUGS OF THE APPROPRIATE SIZE.

H. APPLY BARRIER MATERIAL BETWEEN ALL SECTIONS OF THE AXLE THAT COME INTO DIRECT CONTACT WITH THE

INTERIOR OF THE CONTAINER, BLOCKING, AND BRACING.

I. SEE PAGES 2 THROUGH 7

J. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

K. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ONE SIDE

WITH MINIMUM ½ INCH HIGH BLACK LETTERS “REUSABLE CONTAINER, DO NOT DESTROY”. IN ADDTION, THE TOP SHALL BE MARKED “REMOVE (LAG BOLTS OR SCREWS) TO OPEN CONTAINER”, USING MINIMUM ½ INCH HIGH

BLACK LETTERS.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 7 Pages Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

347/21317 (0JKF0) FRONT AXLE ASSEMBLY- TAN 19207 AK15474855

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520 01 547 4855 April 2, 2007

ASSEMBLY #1 CONSISTS OF:

1 EACH- ITEM A

4 EACH- ITEM B

2 EACH- ITEM C

PLACE AS SHOWN

C A

B

ASSEMBLY #2 CONSISTS OF:

1 EACH- ITEM A

4 EACH- ITEM B

2 EACH- ITEM C

C

A

B

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 7 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

347/21317 (0JKF0) FRONT AXLE ASSEMBLY- TAN 19207 AK15474855

ASSEMBLY #3 CONSISTS OF:

1 EACH- ITEM D

1 EACH- ITEM E

1 EACH- ITEM F

D

E F

ASSEMBLY #4 CONSISTS OF:

1 EACH- ITEM D

1 EACH- ITEM E

1 EACH- ITEM F

D

E F

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 7 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

347/21317 (0JKF0) FRONT AXLE ASSEMBLY- TAN 19207 AK15474855

ASSEMBLY #5 CONSISTS OF:

2 EACH- ITEM G

G

LID DETAIL:

SHOWING PLACEMENT OF ASSEMBLY #5

G

CUT LIST FOR BLOCKING, BRACING, BUILD-UPS:

ITEM QTY. SIZE

A 2 3/ 4 X 5-1/2 X 22 B 8 1-1/2 X 5-1/2 X 22

C 4 3 X 3 ANGLE BRACKETS (STEEL)

D 2 3-1/2 X 3-1/2 X 20-1/2 E 2 3-1/2 X 3-1/2 X 18-1/2 F 2 2-3/4 X 3-1/2 X 18-1/2 G 2 1-1/2 X 3-1/2 X 20-1/2

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 7 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

347/21317 (0JKF0) FRONT AXLE ASSEMBLY-TAN 19207 AK15474855

NOTE:

ALL SIZES ARE ACTUAL.

ITEMS A, B, AND C ARE SECURED TOGETHER WITH NAILS/ STAPLES CONFORMING TO ASTM-F1667

TO FORM ASSEMBLY #1.

ITEMS A, B, AND C ARE SECURED TOGETHER WITH NAILS/ STAPLES CONFORMING TO ASTM-F1667

TO FORM ASSEMBLY #2.

ITEMS D, E, AND F ARE SECURED TOGETHER WITH NAILS/ STAPLES CONFORMING TO ASTM-F1667

TO FORM ASSEMBLY #3.

ITEMS D, E, AND F ARE SECURED TOGETHER WITH NAILS/ STAPLES CONFORMING TO ASTM-F1667

TO FORM ASSEMBLY #4.

ITEM F IS SECURED TOGETHER WITH NAILS/ STAPLES CONFORMING TO ASTM-F1667 TO FORM

ASSEMBLY #5.

BASE DETAIL TOP VIEW:

THE AXLE AND ASSEMBLIES #3, #4, #5 ARE NOT SHOWN FOR CLARITY.

ASSEMBLY

#1

#2

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 5 of 7 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

347/21317 (0JKF0) FRONT AXLE ASSEMBLY-TAN 19207 AK15474855

BASE DETAIL SIDE VIEW:

THE AXLE AND ASSEMBLIES #3, #4, #5 ARE NOT SHOWN FOR CLARITY.

ASSEMBLY ASSEMBLY

#1 #2

NOTES:

1. ALL DIMENSIONS ARE IN INCHES.

2. END HEADERS SHALL BE FABRICATED USING NOMINAL 3 X 3-INCH LUMBER. END HEADERS SHALL BE

SECURED TO THE BASE USING FOUR ½ X 7-INCH CARRAIGE BOLTS WITH FOUR ½-INCH WASHERS, FOUR

½-INCH LOCKWASHERS, AND FOUR ½-INCH NUTS AS SHOWN IN THE DRAWING BELOW.

3. ASSEMBLIES #1 AND #2 SHALL BE FABRICATED USING ASTM D6199 LUMBER. ASSEMBLIES SHALL BE SECURED TO THE BASE USING EIGHT ½ X 13-INCH CARRAIGE BOLTS WITH EIGHT ½-INCH WASHERS, EIGHT ½-INCH LOCKWASHERS, AND EIGHT ½-INCH NUTS AS SHOWN IN THE DRAWING BELOW.

4. METAL BRACKET SHALL BE FABRICATED USING AS3679, GR 300 STEEL. BRACKETS SHALL BE SECURED

TO THE ASSEMBLIES USING 3/8 X 5-INCH LAG SCREWS AS SHOWN IN THE DRAWING BELOW.

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 6 of 7 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

347/21317 (0JKF0) FRONT AXLE ASSEMBLY-TAN 19207 AK15474855

BOX DETAIL:

SHOWING PLACEMENT OF ASSEMBLIES #1, #2, #3, AND #4. ASSEMBLY #5 IS NOT SHOWN FOR CLARITY.

#3

#4

#2

#1

NOTE:

ALL SIZES ARE ACTUAL.

BLOCKING AND BRACING MEMBERS SHALL CONFORM TO ASTM D6199 AND SHALL BE SECURED TO

THE INTERIOR OF THE CONTAINER WITH NAILS/ STAPLES CONFORMING TO ASTM-F1667.

ASSEMBLY #3 SHALL BE SECURED USING A MINIMUM OF TWO 3/8 X 5 LAG SCREWS.

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 7 of 7 Pages

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