SPEC REV0 04JUNE2021.pdf
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- Dock- Side: USCG DEPENDABLE FY21 Federal contract opportunity
- Solicitation number
- 70Z08021QP45F0600
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| Schedule of Services- Blank Dependable.xls | XLS spreadsheet |
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USCGC DEPENDABLE (WMEC 626)
SPECIFICATION FOR DEPOT REPAIRS
FY2021
Developed By: Celestin Jules
(Rev-0, 4 June 2021)
USCGC DEPENDABLE (WMEC-210B) DOCKSIDE AVAILABILITY FY2021
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. vi Consolidated List of Critical Inspection Items ........................................................................................... vii Principal Characteristics ............................................................................................................................ viii General Requirements WORK ITEM 1: Box Beam and Bulwark Holes, Repair WORK ITEM 2: Emergency Diesel Engine (EDG) Fuel Tank Check Valve, Installation WORK ITEM 3: Laundry Deck and Bulkhead Plating, Renew WORK ITEM 4: Deck and Bulkhead Plating, Renew WORK ITEM 5: Deck Plating, Renew WORK ITEM 6: Galley Deck, Renew WORK ITEM 7: Helo Tie Down Fitting, Repair iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Bill of Materials 627 WMEC 109, Rev A, Helicopter Handling Servicing Eqpt Stowage
Coast Guard Bill of Materials 627 WMEC 11, Rev C, 3rd Dk, 2nd Dk, Main Dk, 02 Dk, 01 Dk & Bridge
Dk Pltg & Supports
Coast Guard Drawing 618 WMEC 261-008, Rev C, Emergency Generator Fuel Tank Aft Steering
Coast Guard Drawing 618 WMEC 320-060, Rev -, OWS Booster Pump and Cooling Fan Install
Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing & C.V.K
Coast Guard Drawing 627 WMEC 111-003, Rev A, Forward Bulwark Details
Coast Guard Drawing 627 WMEC 111-004, Rev - , Transom Bulwark Details
Coast Guard Drawing 627 WMEC 120-001, Rev D, Misc. BHD’s 2nd & 3rd Decks
Coast Guard Drawing 627 WMEC 120-002, Rev E, Misc. BHD’s Main Deck
Coast Guard Drawing 627 WMEC 122-001, Rev D, Transverse Bulkheads Fwd & Aft of Midship
Coast Guard Drawing 627 WMEC 131-001, Rev D, Second & Main Deck Plating & Supports
Coast Guard Drawing 627 WMEC 136-001, Rev G, 01, 02 & Bridge Deck Plating and Supports
Coast Guard Drawing 627 WMEC 152-001, Rev G, Superstructure Aircastle, 01 & 02 Deckhouse &
Stack
Coast Guard Drawing 627 WMEC 261-002, Rev F, Arrangement of Fuel Oil System
Coast Guard Drawing 627 WMEC 529-012, Rev A, Piping Mods GEA Westfalia OWS Install
Coast Guard Drawing 627 WMEC 623-002, Rev C, Inclined Ladders
Coast Guard Drawing 627 WMEC 655-001, Rev D, Arrangement of Laundry
Coast Guard Drawing 627 WMEC 671-003, Rev C, Helicopter Handling Servicing Eqpt Stowage
NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General
Requirements
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2021, General
Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and
Allied Processes v (Rev-0)
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2021, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 0740 (SLFC Std Spec 0740), 2021, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2021, Shipboard
Electrical Cable Removal, Relocation, Splice, Repair and Installation
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2021, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe
Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation vi (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
2 N ***Check valve 1 inch female NPT x 1 inch male
NPT
PN: Simmons 617SB 1 ea. 100.00
7 N Socket, bulb hook NSN: 2040-01-213-2628 1 ea. 400.00
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter vii (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5
(Inspection report particulars)):
Work
Item Title
3 Laundry Deck and Bulkhead Plating, Renew
4 Deck and Bulkhead Plating, Renew viii (Rev-0)
PRINCIPAL CHARACTERISTICS
210' WMEC (B-CLASS)
PHYSICAL
Length overall 210' 6"
Length between perpendiculars 200' 0"
Beam molded 34' 0"
Depth molded, main deck amidships 19' 6"
Full load displacement 1,170 long tons
Draft, full load to baseline amidships
*Baseline is 9” below keel amidships
12' 0"
Design drag between perpendiculars 1' 6"
Highest projection above baseline
*VHF-FM ADF antenna
90' 0"
Shore tie voltage requirements 400A / 440V
Frame spacing 1' 0"
MACHINERY
Main propulsion 2 ALCO Model 16-251-B Diesel Engines, 5,000 BHP total
Ship's service generators 2 Caterpillar Model 3406B Diesel-driven SR4, 250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle
Emergency generator Caterpillar Model 3306B Diesel-driven SR4, 180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle
Number of propellers 2
Propeller diameter 7' 6"
Number of blades, each 4
Pitch Controllable
Shaft RPM 300
Shaft diameter 8.25" at exit of hull
Anchor & chain Two 2,800 lb Navy Stockless Anchors, 7 shots of chain each
TANK CAPACITIES
Diesel fuel total (95%) 48,427 gal.
Fresh water total (100%) 11,693 gal.
JP-5 fuel total (95%) 4,683 gal.
Lube oil total (95%) 2,390 gal.
1 (Rev-0)
00000_0521_FLT
REC_00000_FLT_Commercial Project @ CG Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and
'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is
Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2021, General
Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2021, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2021, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (Rev-0)
3.1.1 NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents. Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec
0000, in accomplishing the following task:
Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to four Coast Guard fire watch personnel.
Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec
6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC
Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable
Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Large Quantity
Generator (LQG).
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan that requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an
NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3 (Rev-0)
3.5.2 Test and procedures. The Contractor must be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor must be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The
Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility
Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System
(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, and must be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste
Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the
Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;
ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the
Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For
Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.6 Additional Requirements. The Contractor must be aware of the following:
3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the
Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast
Guard facility without COR or KO-approval.
3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.
3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. None.
3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:
4 (Rev-0)
3.7.1 SFLC Standard Specification 8636. Add missing paragraphs between 3.2 and 3.5 of Std Spec 8636 as follows:
3.8 Access cut boundaries. The Contractor must ensure that access cuts comply with the requirements and restrictions detailed in the following and in SFLC Std Spec 0740, and referenced codes.
3.8.1 Location of boundaries. Boundaries of access cuts and closure plates shall, in general, be located between principal ship framing, bulkheads, and other structural members and shall be at least three inches from any of these members or from the toes of other welds. A reduction in this three inch minimum may be approved by the
KO on a case by case basis provided sufficient clearance is maintained for welding and inspection requirements.
The boundaries of access cuts and closure plates should land on existing butts or seams, wherever practicable. The boundaries of prior access cuts should be utilized wherever possible. Boundaries may extend across one or more frames as required for the size of the opening.
3.8.2 Access hole dimensions and arrangements. Holes or access cuts shall be the minimum size necessary and shall be in accordance with the following:
Rectangular access cuts and closure plates welded into primary hull structure shall be at least 12 inches wide in the lesser dimension.
For circular access cuts, the minimum diameter shall be 4T, where T = thickness of the involved structural member, but not less than three inches.
Circular closure plates for access cuts less than two feet in diameter shall be dished 1/16 to 1/8 inch to allow for shrinkage when welded.
Corners of rectangular access cuts and closure plates shall have a minimum radius of 6 inches except when a boundary lands on an existing hull longitudinal seam or transverse butt weld.
Corners at an existing seam or butt shall intersect at a 90 degree angle.
Cuts that are to cross existing butts or seams shall do so at an angle of 90 degrees plus or minus 15 degrees.
In primary hull structure, existing welds forming the boundary of a cut shall be cut back 3 inches beyond the toe of the access cut, except that the cut back shall not intersect or cross an existing weld, frame, or structural member. In which case, the cut back may be reduced to a minimum of two inches in length.
Existing welds crossed by the cut shall not be cut back.
3.8.3 Primary hull structure. Primary Hull Structure includes the shell, main strength decks, principal longitudinal bulkheads, vertical keel, deep web girders and stiffeners designed to withstand the ship bending stress.
3.8.4 Mechanically fastened joints. Welding closer than six inches to a mechanically fastened joint should be avoided. When access cuts cross or come within six inches of a mechanically fastened joint, the fasteners shall be checked for tightness and if necessary, loose fasteners shall be seal welded or removed, and replaced for a distance of 6 inches beyond the edge of the cut. When a cut crosses a mechanically fastened seam the cut plates shall be repaired using single V welds backed with glass tape (MIL-C-20079) to prevent fusion between the mechanically fastened plates.
3.9 Ship integrity maintenance. The Contractor must maintain safety and ship integrity by installing temporary guarding and coaming, in addition to weathertight and watertight closures. Remove these temporary fabrications after closing the hull access, and grind surfaces flush in way of removals. For shell plating cuts made at or below the waterline where temporary closures are impractical, the Contractor must secure each vulnerable compartment and subdivision to minimize potential damage to the extent permitted by the scope and urgency of the work.
5 (Rev-0)
3.9.1 Guarding. Install temporary guards in accordance with 29 CFR 1915.73.
3.9.2 Coaming. Ensure that in areas where flammable liquids may be stored, a 4 inch high metal coaming shall be installed on the surface of the deck with tack welds and fully sealed with caulking compound. The coaming shall encircle the access cut in the deck.
3.9.3 Weathertight and contamination closures. Fabricate temporary closures, using fire retardant material, before cutting access openings and install closures whenever access is not in use. Closures shall be:
Constructed to protect the access from inclement weather and entry of contaminants (shall include a coaming or dam on the deck to redirect rain runoff away from the opening).
Fitted with fasteners that permit rapid installation and removal.
Able to support a minimum of 150 pounds per square foot for horizontal deck closures.
Where the access opening is in way of a removed hatch, scuttle or door, the closure shall be configured to allow normal passage of ship’s personnel and equipment.
3.9.4 Watertight closures. Ensure that access openings created four feet or less above the maximum anticipated waterline shall include temporary watertight closures when the vessel is waterborne.
NOTE
NAVSEA S0600-AA-PRO-160/CH16 provides requirements for design, fabrication, and installation of temporary watertight closures.”
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
6 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
7 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL #
WORK ITEM
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
8 (Rev-0)
QA-3A - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS
DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /
TIME
9 (Rev-0)
QA-3B - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA
RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading
(mils)
Mean Reading (mils) IAW ASTM DD4417).
10 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
VESSEL NAME HULL # WORK ITEM
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
11 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
VESSEL NAME HULL #
WORK ITEM
COATING MFG PRODUCT NAME
BATC
H #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5
AVERAGE
VALUE
*BASE METAL READING
(BMR) Required, If Magnetic
Pull-Off (Type I/Banana) Gauge Is
Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
1 AVG. BMR DEVIATION
1 AVG. BMR DEVIATION
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
12 (Rev-0)
S20_0016_11100_CJ_0421_626
WORK ITEM 1: Box Beam and Bulwark Holes, Repair
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to crop and renew 16 linear feet of 4 inch x 4 inch x 5.1# box beams and 2 square feet of holes located on Foc’sle (Compartment 01-1-0-
X) , Weather Decks (Compartment 01-68-1-X) and Fantail (Compartment 1-159-0-X).
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing & C.V.K
Coast Guard Drawing 627 WMEC 111-003, Rev A, Forward Bulwark Details
Coast Guard Drawing 627 WMEC 111-004, Rev - , Transom Bulwark Details
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2021, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SLFC Std Spec 0740), 2021, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2021, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor must refer to the Coast Guard drawings listed in Section 2 (References) for guidance in accomplishing this work item.
3.1.1 CIR.
None.
13 (Rev-0)
3.1.2 Tech Rep.
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec
0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
Stanchions
Stiffeners
Gooseneck
3.2 Ultrasonic thickness (UT) measurement. The Contractor must take a total of 25 UT measurements in accordance with SFLC Std Spec 0740, Appendix C in locations designated by the Coast Guard Inspector to verify extent of renewal and using the Coast Guard Drawings 627 WMEC 111-001, 627 WMEC 111-
003 and 627 WMEC 111-004, as guidance. Submit a CFR
3.3 Renewal. The Contractor must accomplish the following task as designated by the Coast Guard
Inspector and using Coast Guard drawings 627 WMEC 111-001, 627 WMEC 111-003, 627 WMEC 111-
004 and SFLC Std Spec 6310 as guidance.
Crop and renew 12 linear feet of 4 inch x 4 inch x 5.1# and fill box beam with corrosion preventative compound located between frames 102 and 114 on the portside main deck.
Crop and renew two linear feet of 4 inch x 4 inch x 5.1# box beam located at frame 109 on the starboard side main deck.
Crop and renew two linear feet of 4 inch x 4 inch x 5.1# box beam located at frame 165 on the starboard side main deck.
Crop and renew one linear feet of 10.2# forward bulwark plate IVO AT frame 24 on the starboard side of the Foc’sle.
Crop and renew one linear feet of 10.2# plate just outboard of the starboard transom window on the fantail.
Fill all box beams and bulwarks with corrosion preventative compound.
3.4 NDE. The Contractor must perform NDE of the newly installed bulkhead and deck plating in accordance with SFLC Std Spec 0740, Appendix C. If selected NDE method requires coating removal, perform subsequent touch-up preservation in accordance with SFLC Std Spec 6310, paragraph 3.1.13
(Touch-ups and minor coating repairs). Submit a CFR.
NOTE
Common NDE methods not requiring coating removal include, but are not limited to the following:
a. Radiographic Testing (RT).
b. Ultrasonic Testing (UT).
c. Eddy Current Testing (ET).
14 (Rev-0)
3.5 Boundary test air hose. The Contractor must inspect and perform an air hose test of all affected boundaries in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.
3.6 Touch-up preservation. The Contractor must prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)
This section is not applicable to this work item.
15 (Rev-0)
S20_0019_ESWBS_CJ_0421_626
WORK ITEM 2: Emergency Diesel Engine (EDG) Fuel Tank Check Valve, Installation
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to install a check valve in the
Emergency Diesel Generator Fuel Tank suction piping located in Aft Steering (Compartment 4-188-0-E)
1.2 Government-furnished property.
MTI ITEM DESCRIPTION NSN/PN
QTY ESTIMATED
COST
($/UNIT)
N ***Check valve 1 inch female NPT x 1 inch male
NPT
PN: Simmons 617SB
1 ea. 100.00
***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 618 WMEC 261-008, Rev C, Emergency Generator Fuel Tank Aft
Steering
Coast Guard Drawing 627 WMEC 261-002, Rev F, Arrangement of Fuel Oil System
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SLFC Std Spec 0740), 2021, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2021, Requirements for Preservation of Ship Structures
OTHER REFERENCES
16 (Rev-0)
3. REQUIREMENTS
3.1 General. The Contractor must refer to the Coast Guard drawings listed in Section 2 (References) for guidance in accomplishing this work item.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor must furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor must remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec
0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
EDG day Tank (Capacity 50 gallons)
Tank cover(s)
Deck plating
Structural member
Fuel piping
NOTE
Vessel may come in with less tank fluid contents than specified above. The
Contractor is responsible for providing all materials, equipment and services necessary to comply with local environmental regulations.
3.1.4.1 The Contractor must follow the fluid handling plan in accordance with Coast Guard Technical
Spec D-123-2049 when moving fluid between tanks to ensure adequate stability of the vessel.
3.1.4.2 The Contractor must remove up to a total of 50 gallons of diesel fuel. Document a complete chain of custody record of the removed tank contents from the vessel to the point of final destination or delivery. Submit document to the COR upon completion of work.
3.1.4.3 Dispose of removed fluids in accordance with all applicable Federal, state, and local regulations
(see 4.2 (Tank content restoration)).
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.2 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.
17 (Rev-0)
3.3 Installation. The Contractor must install a new check valve in the Emergency Diesel Generator (EDG) fuel oil supply tank suction piping as designated by the Coast Guard Inspector and as shown on Coast
Guard drawing 618 WMEC 261-002 and 627 WMEC 261-008.
CAUTION
Do not drain ANY Fluids (including fresh water) into any space, bilge, or exterior location.
3.3.1 The Contractor must renew any disturbed gaskets. The Contractor must submit a CFR to clean, dress and true any disturbed gasket mating surfaces.
3.4 Pipe flushing. The Contractor must flush all new and disturbed piping with clean fresh water until all debris is removed but no longer than five minutes. Ensure flushing fluid is directed to move scale and foreign debris away from installed machinery to prevent possible damage upon operational testing.
Submit a CFR documenting date and time of flushing process and level of pipe cleanliness.
3.4.1 Dispose of flushing fluid in accordance with all applicable Federal, state, and local regulations.
3.4.2 Ensure all water is removed by blowing dry all flushed piping with dry, low-pressure air.
3.5 Hydrostatic test. After all authorized repairs, the Contractor must hydrostatically test the EDG fuel tank in accordance with SFLC Std Spec 0740, Appendix C; paragraph C2.2.5.4 “Tank Hydrostatic Tests”.
Ensure zero leakage from or permanent deformation of pressure-containing parts by repairing all leaks, deformations, and discrepancies. Submit a CFR.
3.6 Hydrostatic test, piping. After all authorized repairs, the Contractor must hydrostatically test all new and disturbed piping in accordance with SFLC Std Spec 0740, Appendix C, Hydrostatic Test. Ensure zero leakage from or permanent deformation of pressure-containing parts by repairing all leaks, deformations, and discrepancies. Submit a CFR.
3.7 Touch-up preservation. The Contractor must prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)
3.8 Operational test, post repairs. After completion of work, the Contractor must thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.
4. NOTES
4.1 Tank content restoration. The Ship’s force will procure new fluids and refill all tanks at the appropriate time.
18 (Rev-0)
S20_0027_12200_CJ_0421_626
WORK ITEM 3: Laundry Deck and Bulkhead Plating, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to crop and renew 12 square foot of deck plating and 4 square feet of bulkhead plating located in laundry (Compartment 1-20-0-Q), crew berthing (Compartment 1-32-01-L) and Bosn’s stores (compartment 2-16-0-A).
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Bill of Materials 627 WMEC 11, Rev C, 3rd Dk, 2nd Dk, Main Dk, 02 Dk, 01 Dk &
Bridge Dk Pltg & Supports
Coast Guard Drawing 627 WMEC 120-001, Rev D, Misc. BHD’s 2nd & 3rd Decks
Coast Guard Drawing 627 WMEC 120-002, Rev E, Misc. BHD’s Main Deck
Coast Guard Drawing 627 WMEC 122-001, Rev D, Transverse Bulkheads Fwd & Aft of Midship
Coast Guard Drawing 627 WMEC 131-001, Rev D, Second & Main Deck Plating & Supports
Coast Guard Drawing 627 WMEC 655-001, Rev D, Arrangement of Laundry
NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2021, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SLFC Std Spec 0740), 2021, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2021, Requirements for Preservation of Ship Structures
None
19 (Rev-0)
3. REQUIREMENTS
3.1 General. The Contractor must refer to the Coast Guard drawings listed in Section 2 (References) for guidance in accomplishing this work item.
3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph:
3.2 Ultrasonic thickness (UT) measurement
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor must furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor must remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec
0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
Washer(s) and dryer(s) and associated piping/vents
FCU and associated piping
Electrical cabling
SCBA mounts
Racks
Racks foundations
Bulkhead insulation
One step decking
Tile Decking
Mechanical shoring storage mount
3.2 Ultrasonic thickness (UT) measurement. The Contractor must take a total of 50 UT measurements in accordance with SFLC Std Spec 0740, Appendix C in locations designated by the Coast Guard Inspector to verify extent of renewal and using the Coast Guard Drawings 627 WMEC 131-001 and 627 WMEC
655-001, as guidance. Submit a CFR.
3.3 Renewal. The Contractor must crop and to renew 12 square foot of deck plating and 4 square feet of bulkhead plating and associated structural members located laundry (Compartment 1-20-0-Q), crew berthing (Compartment 1-32-01-L) and Bosn’s stores (compartment 2-16-0-A) as designated by the Coast
Guard Inspector and using Coast Guard Bill of materials 627 WMEC 11, Coast Guard Drawings 627
WMEC 120-001, 627 WMEC 120-002, 627 WMEC 122-00, 627 WMEC 131-001 and 627 WMEC 655-
001.
3.4 NDE. The Contractor must perform NDE of the newly installed bulkhead and deck plating in accordance with SFLC Std Spec 0740, Appendix C. If selected NDE method requires coating removal, perform subsequent touch-up preservation in accordance with SFLC Std Spec 6310, paragraph 3.1.13
(Touch-ups and minor coating repairs). Submit a CFR.
20 (Rev-0)
NOTE
Common NDE methods not requiring coating removal include, but are not limited to the following:
a. Radiographic Testing (RT).
b. Ultrasonic Testing (UT).
c. Eddy Current Testing (ET).
3.5 Touch-up preservation. The Contractor must prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)
3.6 Bulkhead and deck penetrations, furnish and installation. The Contractor shall furnish and install all bulkhead and deck penetrations in accordance with procedures and notes shown on NAVSEA Drawing
803-1385866.
3.7 Boundary test air hose. The Contractor must inspect and perform an air hose test of all affected boundaries in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.
21 (Rev-0)
S20_0032_13600_CJ_0421_626
WORK ITEM 4: Deck and Bulkhead Plating, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to crop and renew 50 square feet of 7.65# deck plating and 4 square feet of 7.65# bulkhead plating in fan room (Compartment 02-81-2-Q) and plenum room (02-90-0-Q)
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Bill of Materials 627 WMEC 11, Rev C, 3rd Dk, 2nd Dk, Main Dk, 02 Dk, 01 Dk &
Bridge Dk Pltg & Supports
Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing & C.V.K
Coast Guard Drawing 627 WMEC 136-001, Rev G, 01, 02 & Bridge Deck Plating and Supports
Coast Guard Drawing 627 WMEC 152-001, Rev G, Superstructure Aircastle, 01 & 02 Deckhouse
& Stack
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2021, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2021, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor must refer to the Coast Guard drawings listed in Section 2 (References) for guidance in accomplishing this work item.
22 (Rev-0)
3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph:
3.2 Ultrasonic thickness (UT) measurement.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor must furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor must remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec
0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
Air conditioning head tanks
Transformers
Ventilation pre heater
Ventilation ducting
Ventilation fan
Electrical cabling
Cable support studs
Piping
Insulation
Piping bracket(s)
Louvers and louvers drain pipes
400 Hz power supply
NOTE
If recirc ventilation fan is removed, temporary a/c will be needed for CIC.
3.2 Ultrasonic thickness (UT) measurement. The Contractor must take a total of 100 UT measurements in accordance with SFLC Std Spec 0740, Appendix C in locations designated by the Coast Guard Inspector to verify extent of renewal and using the Coast Guard Drawings 627 WMEC 111-001 and 627 WMEC
136-001, as guidance. Submit a CFR.
3.3 Renewal. The contractor must accomplish the following as designated by the Coast Guard Inspector and using Coast Guard Drawings 627 WMEC 111-001, 627 WMEC 136-001, 627 WMEC 152-001 and
Coast Guard Bill of Materials 627 WMEC 11, as guidance.
Crop and renew 15 square feet of 7.65# deck plating and 4 square feet of 7.65# bulkhead plating in fan room (Compartment 02-81-2-Q)
Crop and renew 35 square feet of 7.65# deck plating in the Plenum room (Compartment 02-
90-0-Q).
23 (Rev-0)
3.4 NDE. The Contractor must perform NDE of the newly installed bulkhead and deck plating in accordance with SFLC Std Spec 0740, Appendix C. If selected NDE method requires coating removal, perform subsequent touch-up preservation in accordance with SFLC Std Spec 6310, paragraph 3.1.13
(Touch-ups and minor coating repairs). Submit a CFR.
NOTE
Common NDE methods not requiring coating removal include, but are not limited to the following:
a. Radiographic Testing (RT).
b. Ultrasonic Testing (UT).
c. Eddy Current Testing (ET).
3.5 Touch-up preservation. The Contractor must prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)
3.6 Boundary test air hose. The Contractor must inspect and perform an air hose test of all affected boundaries in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.
24 (Rev-0)
S21_0004_13100_CJ_0421_626
WORK ITEM 5: Deck Plating, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to crop and renew 13 square feet of 7.65# deck plating located in the Upper Bos’n stores (1-12-0-A).
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Bill of Materials 627 WMEC 11, Rev C, 3rd Dk, 2nd Dk, Main Dk, 02 Dk, 01 Dk &
Bridge Dk Pltg & Supports
Coast Guard Drawing 627 WMEC 131-001, Rev D, Second & Main Deck Plating & Supports
Coast Guard Drawing 627 WMEC 623-002, Rev C, Inclined Ladders
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2021, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2021, Requirements for Preservation of Ship Structures
None
3. REQUIREMENTS
3.1 General. The Contractor must refer to the Coast Guard drawings listed in Section 2 (References) for guidance in accomplishing this work item.
25 (Rev-0)
None.
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec
0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
Ladder
Ladder foundation
C02 piping hanger
3.2 Ultrasonic thickness (UT) measurement.
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