SOW-Redacted.pdf

Manitowoc Crane Systems Theory, CCS Operations, CCS Technical, and Grove CCS GRT8100 / GRT655 / GCD25 Training

1. SCOPE.

1.1. The contractor shall provide the following training sessions at the contractor’s site:

One (1) Crane Systems Theory training session for up to eight (8) participants.

One (1) GMK CCS Operations training session for up to eight (8) participants.

One (1) GMK CCS Technical training session for up to eight (8) participants.

Two (2) Grove CCS GRT8100 / GRT655 / GCD25 training sessions for up to eight (8) participants.

2. APPLICABLE DOCUMENTS.

N/A

3. REQUIREMENTS.

3.1. GENERAL REQUIREMENTS.

3.1.1. The training sessions detailed in this contract shall be executed as individual COR and contractor determined task orders itemizing a class schedule and cost to be performed within the contracted period of performance. The Contractor shall be able to invoice the Government upon completion of each itemized task order training session and all deliverables have been received.

3.2. TRAINING REQUIREMENTS.

3.2.1. The Crane Systems Theory Training, CCS Technical, CCS Operations, and CCS GRT8100/GRT655/GCD25 Training sessions shall take place at the contractor’s site.

3.2.2. The Contractor shall provide eight (8) manuals & system drawings, one (1) for each student attending the courses listed in 3.2.1. The materials within the manuals & system drawings shall be in a bound printout before the beginning of the training session. The prints shall be in English, and be clear and legible. The manuals shall cover all materials listed for the Crane Systems Theory Training, Manitowoc CCS Technical, Manitowoc CCS Operations, and Grove CCS GRT8100/GRT655/GCD25 Training Sessions 1 and 2.

3.2.3. Crane Systems Theory Training

3.2.3.1. The contractor shall provide one (1) four day training based on the content from section 4.1.

3.2.3.2. The contractor shall provide one (1) instructor for a maximum of eight (8) students.

3.2.4. Manitowoc CCS Operations

3.2.4.1. The contractor shall provide one (1) four and a half day training session based on the content from section 4.2.

3.2.4.2. The contractor shall provide one (1) instructor for a maximum of eight (8) students.

3.2.5. Manitowoc CCS Technical

3.2.5.1. The contractor shall provide one (1) four and a half day training session based on the content from section 4.3.

3.2.5.2. The contractor shall provide one (1) instructor for a maximum of eight (8) students.

3.2.6. Grove CCS GRT8100 / GRT655 / GCD25 Training Session 1

3.2.6.1. The contractor shall provide one (1) four day training session for Session 1 and one (1) four day training session for Session 2, for a total of eight (8) days, based on the content from section 4.4.

3.2.6.2. The contractor shall provide one (1) instructor for a maximum of eight (8) students.

4. GENERAL TRAINING OUTLINE.

4.1. Crane Systems Theory Training

4.1.1. This course shall provide students with a basic understanding of hydraulic, electrical, and pneumatic principles and how they are applied.

4.1.2. The course shall cover the basics of hydraulics, along with their components and how components operate and interact with one another. Schematics shall be used to help students gain a basic understanding of schematic layouts and component symbols.

4.1.3. The course shall incorporate the use of hydraulic test benches to give students a better understanding of hydraulic theories.

4.1.4. The course shall cover the basics of electrics, along with their components and how these components operate and interact with one another. Schematics shall be used to help students gain a basic understand of schematic layouts and component symbols.

4.1.5. The course shall incorporate the use of electrical test benches to give students a better understanding of the electrical theories.

4.2. Manitowoc GMK CCS Operation Training

4.2.1. This course shall cover the setup and operation focused toward current production GMK equipped with CCS. Course will begin with an overview of carrier controls and continue through the proper use of transmission and driving controls, outriggers, suspension and rear steering systems.

4.2.2. The course shall cover fundamental safety for crane operators’ overview followed by load chart and outrigger pad load table explanations. Superstructure cab controls will be covered including the proper setup of the Operation & RCL systems.

4.2.3. The course shall include an overview of the Operation display and the Twin-lock boom control system with an opportunity for each students to actually operate the boom.

4.2.4. The course shall include hands-on operation of the boom in semi-automatic and automatic modes.

Each student

4.3. Manitowoc CCS Technical Training.

4.3.1. This course shall cover a review of GMK terminology, technology, and diagnostics used on GMK CCS models and the new CCS control system, including GMK3060, GMK4100L, GMK5200, and an explanation of schematic symbols used in GMK system drawing, with an emphasis on SEE electrical schematics. The course shall at a minimum cover the following topics:

4.3.1.1. The terminology of components, an overview of carrier and superstructure functions, and the GMK schematic symbols and schematic layouts used on GMK CCS schematics including pneumatic, hydraulic, and electrical “SEE” version.

4.3.1.2. Review and understand the pneumatic, hydraulic and electrical schematics pertaining to the carrier and superstructure of the GMK3060, GMK4100-L, and GMK5200-1 Manitowoc mobile cranes.

4.3.1.3. An overview of the CCS operating system and its components including CANBus and module specifics.

4.3.1.4. An explanation of the TwinLock boom including pinning adjustments proximity switch logic and control logic.

4.3.1.5. An explanation of the service software tools (CST) including troubleshooting.

4.3.1.6. The adjustments and calibrations associated with the superstructure and carrier with an explanation of the RCL system.

4.3.1.7. A hands-on exercise to practice the navigation and calibration procedure using CST.

4.3.1.8. A hands-on exercise flashing the modules with operation software, reading, and reporting of EEPROM files along with flashing procedures for the display module on a simulator using CST.

4.3.2. At the conclusion of training, the participant will be expected to understand, interpret, and navigate the hydraulic, pneumatic, and electrical schematics for the carrier and superstructure of the GMK3060, GMK4100-L, and GMK5200-1 Manitowoc mobile cranes. Participants will have a basic understanding of the carrier and superstructure systems used on GMK CCS cranes. In addition, participants will be able to navigate and interpret GMK CCS “SEE” electrical schematics. The participants will be expected to understand the operation of the CCS control system, troubleshoot the electrical and hydraulic systems utilizing the CCS control system, and perform calibration and flashing procedures for proper operation of the CCS control system.

4.4. Grove CCS GRT8100 / GRT655 / GCD25 Training Sessions 1 and 2.

4.4.1. This course is a model specific training on the Grove GRT8100, GRT655, and GCD25 model cranes.

The course shall at a minimum cover the following topics:

4.4.1.1. Overview of the Grove CCS system used on current production GRT cranes.

Familiarization with machine setup, operation, and component locations covered in the hands-on portion of the training.

4.4.1.2. An explanation of the hydraulic schematic for the GRT based cranes.

4.4.1.3. An explanation of the electrical schematic for the GRT based cranes including the CCS software and hands-on time with the CCS simulator.

4.4.1.4. The focus on the GCD25 crane model shall include the hydraulic system, the electrical system, and the crane specific schematics for the hydraulic and electrical systems.

4.4.2. At the conclusion of training, the participants expected to have basic understanding of how to read and interpret the crane displays and error codes. Participants also have full understanding of CCS hydraulic and electrical systems, components, and schematics. In addition, participants have the foundation to troubleshoot system problems by utilizing the schematics and service software procedures of current production CCS cranes.

5. TRAINING LOCATION.

5.1. The Crane Systems Theory, CCS Technical, CCS Operations, and CCS GRT8100/GRT655/GCD25 training sessions

. Class hours are 7:30am to 4:00pm, Monday through Thursday, and Friday 7:30am to 12:00pm.

6. SCHEDULE.

6.1. The contract Period of Performance (POP) shall be one base year of 12 months from the date of award.

6.2. The exact dates of the training sessions shall be negotiated upon award.

6.3. Government reserves the right to cancel any planned training session with one (1) business week notification to the vendor.

7. NOTES.

7.1. The government point of contact are: