SALIENT CHARACTERISTICS.pdf

Salient Characteristics for Selective Plating Flow System (8-11L)

JML 21650011

- Flow System Requirements o The machine shall be new and one of the manufacturer’s current models capable of operation in accordance with the requirements herein. All parts subject to wear, breakage, or distortion shall be accessible for adjustment, replacement, and repair.

o Flow System shall be able to heat, pump and filter AeroNikl plating solutions.

o Power Requirements: 115 VAC, Single phase, 50/60 HZ o 8-11 liter solution capacity o Up to 12 GPM pump output o For use in plating applications up to 150 amps o Shall be capable of maintaining temperatures up to 160 F° o Minimum (1) filter shall be provided o Shall include all necessary hoses, couplings and power cable o Unit shall be of compact size and <60 lbs. to allow for easy transport to parts that cannot be disassembled or removed

Salient Characteristics for Selective Plating Flow System (4-6L)

JML 21650012

- Flow System Requirements o Flow System shall be able to heat, pump and filter AeroNikl plating solutions.

o 4-6 liter solution capacity o Up to 12 GPM pump output o For use in plating applications up to 75 amps o Shall be capable of maintaining temperatures up to 160 F° o Minimum (1) filter shall be provided o Shall include all necessary hoses, couplings and power cable o Unit shall be of compact size and <50 lbs. to allow for easy transport to parts that

Salient Characteristics for Selective Plating Turning Head

JML 21650013

- Turning Head Requirements o Stepless speed control o Minimum 0-400 RPM o Reversible drive o Equipped with a grounding bar o Steel chuck with internal/external jaws and chuck key o Capable of holding parts up to 6” dia., 24” L, 50 lbs.

Salient Characteristics for Selective Plating Traversing Arm

JML 21650014

- Oscillating (traversing) arm requirements o Shall accommodate all standard sized plating tool handles and anodes o Infinitely adjustable rotating speed control and effective length of movement o Capable of maintaining oscillating speed of 50 ft./min o Shall be of compact size and <50 lbs. to allow for easy transport to parts that

Salient Characteristics for Selective Plating Power Pack (0-30 Amp)

- General requirements. The machine shall be new and one of the manufacturer’s current models capable of operation in accordance with the requirements herein. All parts subject to wear, breakage, or distortion shall be accessible for adjustment, replacement, and repair.

- Components. The plating unit shall include, as a minimum, the following components:

o Power pack. A lightweight direct current (DC) power pack shall be provided that is designed specifically for the plating process.

Minimum input

• 115 Volts AC, 60 Hz, single phase Minimum output

• 0 to 30 Amperes

• 0 to 18 Volts DC o Output terminals. Plating units shall be provided with one set of output terminals.

o Leads. Plating units shall be provided with one set of flexible leads. Each set shall consist of a lead to the workpiece and a lead to the anode handle. Each set of leads shall be capable of handling the maximum power output of the plating unit. Each set of leads shall be constructed of the material and be of the length considered by the manufacturer as standard.

o Voltmeter and ammeter. The plating unit shall be provided with a voltmeter and ammeter with scale ranges capable of reading the full voltage and ampere output of the unit. The voltmeter and ammeter can be digital or analog.

o Ampere-hour meter. Plating units shall have an ampere-hour meter that shall be of the reset digital type.

o Process instruction manual. An instruction manual shall be provided with each plating unit.

- Controls. The power pack shall include, as a minimum, the following controls and features:

o Manual on-off switch.

o Reverse current switch for rapid changing of DC current flow direction.

o Infinitely variable voltage control.

Salient Characteristics for Selective Plating Power Pack (0-30 Amp) o Ampere-meter reset switch.

o Preset ampere-hour output.

o Automatic alarm when the programmed ampere-hour has been reached.

o Display programmed data and process status.

o <1% ripple factor o LED or backlit digital displays that can be read in both high and low lighting conditions.

- Machine dimensions and weight. Power pack shall be of compact size and lightweight to allow for portability. It shall include a handle for easy transport to parts that cannot be disassembled or removed.

o Maximum dimensions: 15” x 15” x 15” o Maximum weight: 35 lbs.