PDS 11560 REV E.pdf

*************************************** PACKAGING DATA **************************************

NO CURRENT CONTRACT PDS NO REV

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-11560 E

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 6P 1420LWM044567 5632300

EXP HAZ MRL CHARACTERISTICS

X FRAGILE INSTRUMENT

ITEM NOMENCLATURE MA/MI

MK5 REENTRY BODY ASSY IH (U) MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RMS 08/18/2021 RMS 08/19/2021 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-ITEM SERVICE

CLASSIFIED CLASSIFIED CLASSIFIED CLASSIFIED NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A 55 001 1 00 ZZ ZZ Z ZZ A 000 00 00 00 O 4 Y ZZ

B 55 001 1 00 ZZ ZZ Z ZZ B 000 00 00 00 O 4 Y ZZ

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

Z AND ZZ CODINGS DENOTE SHIPPING CONTAINER MODEL H1514. WHEN CONTAINER IS NOT

AVAILABLE SEE CONTINUATION SHEETS FOR ALTERNATE CONTAINER.

LEVEL B:

SAME AS LEVEL A.

CHANGE SUMMARY: REV. E

SEE CHANGE SUMMARY IN SHEET 11 FOR REV. E CHANGES.

SHEET 01 OF 11

rmstanle Export Contolled Stamp

FOR

OS8244

PART NUMBER

5632300

CONTINUATION SHEET

PACKAGING DATA

PDS NUMBER

OS8244-11560

REV

E

HAZARDOUS MATERIALS UN # *

CRN #

ITEM DESCRIPTION: MK5 REENTRY BODY ASSY IH (U) EX # *

HAZARD CLASS OR DIVISION: * COMPETENT AUTHORITY APPROVAL: *

FLASH POINT: BOILING POINT: NET EXPLOSIVE WEIGHT: *

CLASSIFICATION AUTHORITY: NOSSAINST 8023.13A, ITEM 7.08 QTY IN METRIC: *

PROPER SHIPPING NAME: *

PACKAGING REQUIREMENTS

MFR: HAZARDOUS INGREDIENTS:

1.

DOT CFR TITLE 49: 2.

3.

DOT CFR TITLE 49:

SURFACE SHIPMENTS – SEC: 173.62

PACKING GROUP:

PACKAGE DESCRIPTION: E-145, WHEN H1514 REUSABLE CONTAINER IS NOT AVAILABLE, PACKAGE IN

ACCORDANCE WITH SHEETS 4 THRU 11.

MAX GROSS WEIGHT:

LABELS: *

MARKINGS, POP TEST MARKINGS, & COE NUMBER *

COMMERCIAL AIR SHIPMENTS - SEC: 173.62

PASSENGER AIRCRAFT QUANTITY, AUTHORIZED PER CONTAINER: 25 KG

CARGO AIRCRAFT QUANTITY, AUTHORIZED PER CONTAINER: 100 KG

PACKAGE DESCRIPTION: E-145, SAME AS SURFACE SHIPMENT ABOVE

MARKINGS, POP TEST MARKINGS, & COE NUMBER: *

NAVSUP PUB 505/AFMAN 24-204:

MILITARY AIR SHIPMENTS – PARA: A5.17 AND SPECIAL PROVISIONS P5 AND A69

PACKING GROUP: II

PACKAGE DESCRIPTION: SAME AS SURFACE SHIPMENT ABOVE

QTY AUTHORIZED:

MARKINGS, POP TEST MARKINGS, & COE NUMBER: *

EXPORT CONTROLLED INFORMATION

NOTES: APPLY “CARGO AIRCRAFT ONLY” LABEL TO CARGO SHIPMENTS ONLY. SHEET OF

MARK AND LABEL IN ACCORDANCE WITH OD62341 2 11

FOR

OS8244

PART NUMBER

5632300

CONTINUATION SHEET

PACKAGING DATA

PDS NUMBER

OS8244-11560

REV

E

ICAO/IATA REGULATIONS FOR

DANGEROUS GOODS UN # *

CRN #

ITEM DESCRIPTION: MK5 REENTRY BODY ASSY IH (U) EX # *

HAZARD CLASS OR DIVISION: * SUBSIDIARY RISK: *

FLASH POINT: BOILING POINT: NET EXPLOSIVE WEIGHT: *

CLASSIFICATION AUTHORITY: NOSSAINST 8023.13A, ITEM 7.08 QTY IN METRIC: *

COMPETENT AUTHORITY APPROVAL: *

PROPER SHIPPING NAME: *

PACKAGING REQUIREMENTS

MFR: HAZARDOUS INGREDIENTS:

1.

2.

3.

ICAO/IATA REGULATION:

PASSENGER AIRCRAFT – INSTR #: 134 AND SPECIAL PROVISION A802

PACKING GROUP:

PACKAGING INSTRUCTIONS: E-145, WHEN H1514 REUSABLE CONTAINER IS NOT AVAILABLE, PACKAGE IN

ACCORDANCE WITH SHEETS 4 THRU 11.

MAX NET QTY/PKG: 25 KG

MARKINGS, POP TEST MARKINGS, & COE NUMBER *

CARGO AIRCRAFT ONLY SHIPMENTS – INSTR #: 134 AND SPECIAL PROVISION A802

PACKING GROUP:

PACKAGING INSTRUCTIONS: E-145, WHEN H1514 REUSABLE CONTAINER IS NOT AVAILABLE, PACKAGE IN

ACCORDANCE WITH SHEETS 4 THRU 11.

MAX NET QTY/PKG: 100 KG

MARKINGS, POP TEST MARKINGS & COE NUMBER: *

EXPORT CONTROLLED INFORMATION

NOTES: APPLY “CARGO AIRCRAFT ONLY” LABEL TO CARGO SHIPMENTS ONLY. SHEET OF

MARK AND LABEL IN ACCORDANCE WITH OD62341 3 11

PARTS LIST

QTY DESCRIPTION SIZE MATL SPEC ITEM

1 CONTAINER 44.75 X 44.75 X 89.25 1

1 CARTON, TELESCOPING BOX 32 X 32 X 76.5 2

3 SKID 4 X 4 X 47.25

ASTM D6199

GROUP II

LUMBER

4 CLEAT 1 X 3 X 49.5 4

12 CLEAT 1 X 3 X 39.50 5

4 CLEAT 1 X 3 X 54.75 6

10 CLEAT 1 X 3 X 47.25 7

7 CLEAT 1 X 3 X 42.00 8

2 CLEAT 1 X 3 X 23.38 9

2 CLEAT 1 X 3 X 40.00 10

2 CLEAT 1 X 4 X 47.25 11

1 CLEAT 1 X 4 X 42.00 12

2 CLEAT 1 X 3 X 19.88 13

4 CLEAT 1 X 3 X 29.25 14

4 CLEAT 1 X 3 X 34.50 15

2 CLEAT 2 X 6 X 44.50 16

2 CLEAT 2 X 6 X 41.50 17

4 HOIST RING 23053 COMMERCIAL 18

1 SCREEN 12 X 12 3/8 MESH COMMERCIAL 19

1 BARRIER BAG 66 X 114

MIL-PRF-131, CL

1 20

1 HUM. INDICATOR ---------

SAE AS26860, TY

II 21

200 DESICCANT UNITS MIL-D-3464, TY I 22

AR WRAP -------- MIL-DTL-17667 23

AR NAIL 8d

ASTM F1667

F1667 NL CL-07 24

AR

NAIL 3 IN LONG

ASTM F1667

F1667 NL CM

PS-71

AR NAIL 1.5 IN LONG

ASTM F1667

F1667 NL CM

PS-07

66 WASHER .25 ID

COMMERCIAL

66 LAG SCREW .25 X 2.5 28

4 WASHER .375 ID 29

4 LOCK NUT .375 X 16 NUT 30

2 PANEL, SIDE, UPPER,

FRONT & BACK

.50 X 47.25 X 54.75 31

4 BACKING PLATE .50 X 6.00 X 6.00 32

2 PANEL, TOP & BOT .50 X 47.25 X 47.25 33

2 PANEL, SIDE, LOWER,

FRONT & BACK

.50 X 34.5 X 47.25 34

2 PANEL, END, LOWER .50 X 34.50 X 44.75 35

2 PANEL, END, UPPER .50 X 44.75 X 54.75 36

3 STL STRAPPING .75 WIDE X .020 COMMERCIAL 37

PARTS LIST

QTY DESCRIPTION SIZE MATL SPEC ITEM

AR CLAMP 5676061 38

3 DECAL 5676111-101 39

1 STENCIL 5676111-102 40

1 STENCIL 5676111-103 41

1 DUNNAGE, TOP SEE DETAIL A 42

1 DUNNAGE, BOT SEE DETAIL B 43

1 LINING .25 THK X A/R 44

1 DUNNAGE, TOP 31.75 X 31.75 X 5.5 45

2 CUSHION, TOP & BOT SEE DETAIL C 46

1 SHIPPING ADAPTER OS8244-76044 47

AR STAPLE 3/8 X 3/8

ASTM F1667

F1667 ST FC

S-09 Z

AR STAPLING .5 X 1.5

ASTM F1667

F1667 ST FC

S-98 Z

EPDM DWG FILE NAME EPDM REV EPDM VER

OS8244-11560 E 4

5632300 OS8244-11560 EPACKAGING DATA SHEET EXPORT CONTROLLED INFORMATION(SHT 4 OF 11)

NOTES: (SEE SHEET 10)

4 17

EPDM DWG FILE NAME EPDM REV EPDM VER

OS8244-11560 E 4

5632300 OS8244-11560 EPACKAGING DATA SHEET EXPORT CONTROLLED INFORMATION(SHT 5 OF 11)

SEE DETAIL F

CONTAINER ASSY

DETAIL F

UNIT PACK ASSY 6

17REF

16 REF

7REF

95.25

REF

8.25 REF

56.00

REF

39.25

REF

2.75 TYP

2.00 TYP

1.0 TYP

4.00

TYP

.75 TYP

.7 TYP

8.00

TYP

76.50

28.00

54.50 77.00

5632300 OS8244-11560 EPACKAGING DATA SHEET EXPORT CONTROLLED INFORMATION(SHT 6 OF 11)

DETAIL A

PART REF

UNIT PACK ASSY

DETAIL B

SEE DETAIL E

SEE VIEW D

ON SHEET 7

DETAIL C

DETAIL C

END PANEL,

UPPER, 2 REQD

END PANEL,

LOWER, 2 REQD

SIDE PANEL,

FRONT, UPPER

SIDE PANEL,

BACK, UPPER

SIDE PANEL,

LOWER, 2 REQD

BOTTOM

PANEL

TOP

PANEL

CONTAINER ASSY

DETAIL E

200 UNITS

UNIT PACK

REF

184 REQD

294 REQD

304 REQD

3 REQD

A/R

REF

20REF

2 REQD

2 REQD

2866 REQD

2766 REQD

28.25

APPROX

16.25

APPROX

5632300 OS8244-11560 EPACKAGING DATA SHEET EXPORT CONTROLLED INFORMATION(SHT 7 OF 11)

END PANEL, UPPER

(2 REQD)

SIDE PANEL, BACK, UPPER

SIDE PANEL, FRONT, UPPER

7 X 7

CUTOUT

END PANEL, LOWER

(2 REQD)

SIDE PANEL, LOWER

(2 REQD)

VIEW D

INSIDE VIEW OF SIDE PANEL,

FRONT&BACK, UPPER

3 REQD

2 REQD

2 REQD

2 REQD

2 REQD

2 REQD

2 REQD

19 12

3 REQD

2 REQD 35

2 REQD

2 REQD

4 REQD

REF

44.75

54.75

23.63

44.75

34.50

13.50

47.25

54.75

23.63

47.25

54.75

23.63

15.13 7.00

47.25

34.50

13.50

4.00

4.00

.44

3.00

3.00

30.75

5632300 OS8244-11560 EPACKAGING DATA SHEET EXPORT CONTROLLED INFORMATION(SHT 8 OF 11)

BOTTOM PANELTOP PANEL

DETAIL A

DETAIL B 21

DETAIL C 21

44.506.00

18.00

44.50 6.00

12.00

46 8

3 REQD

2 REQD

2 REQD

2 REQD

2 REQD

2 REQD

42 9

44 15

43 9

47.25

47.25

19.88

2 PL

19.88

47.25

47.25

18.38

31.75 5.00

2 PL

5.00

2 PL

15.00

31.75

2.75 3.25

REF

15.875

7.50 8.01

REF

3.313

25.125

31.75

25.125 3.313 31.75

2.00 8.00

5632300 OS8244-11560 EPACKAGING DATA SHEET EXPORT CONTROLLED INFORMATION(SHT 9 OF 11)

NAILING PATTERN

PANEL FABRICATION

CLINCH LEGS .125 MIN.

ALL DIMENSIONS TYPICAL

NAILING PATTERN

SKID ATTACHMENT

STAPLING PATTERN

PANEL FABRICATION

CLINCH LEGS .125 MIN.

ALL DIMENSIONS TYPICAL

NAILING PATTERN

CONTAINER FABRICATION

SIDE

END

SIDE

END

A/R

A/R

REF

REF

REF

A/R

A/R

3.00 MAX

TYP

6.00 MAX

TYP

.75 MIN

.125

TYP

.75 MIN

.375

MIN

.375

MIN 3.00 MAX

TYP

6.00 MAX

TYP

.50 MIN

TYP

1.50 MIN

TYP

.375

MIN

.375

MIN

3.5

MAX

1 MIN

7 MAX

TYP

.125

TYP

1.00 MIN

4 MAX TYP

.375 MIN

TYP

4 MAX TYP

.375 MIN

TYP

1.75

.375 MIN

TYP

5632300 OS8244-11560 EPACKAGING DATA SHEET EXPORT CONTROLLED INFORMATION(SHT 10 OF 11)

NOTES:

1 FABRICATE CONTAINER PER ASTM D6251/D6251M, CLASS 2, STYLE A.

2 ITEMS BEVELED .5" X 45° ALONG OUTER TOP EDGE OF EACH INTERNAL CLEAT.

PLACE ADDITIONAL BEVELS ON ITEM 16 ALONG THE 1.5 INCH THICK EDGES.

3 "FORKLIFT AREA" MARKING LOCATED APPROXIMATELY AS SHOWN IS REQUIRED

PER MIL-STD-129, SECTION 5.10.18.

4 ALL DIMENSIONS ARE ±.125

ALL HOLE DIMENSIONS ARE ±.063

A/R = AS REQUIRED

LUMBER DIMENSIONS ARE NOMINAL BY ACTUAL LENGTH

5 PLYWOOD PER A-A-55057, TYPE A, STANDARD INTERIOR USING EXTERIOR GLUE.

SEE OS8244, PARA 3.4.2.1 FOR ALLOWABLE UK PROCUREMENT ALTERNATES.

6 CARTON PER ASTM D5118/D5118M, STYLE HSC USING FIBERBOARD MATERIAL PER

ASTM D4727/D4727M. TYPE CF, VARIETY SW, GRADE 275. SUGGESTED SOURCE

OF SUPPLY IS PJ PACKAGING INC.

7 WRAP PART WITH ITEM 23 WHERE IT COMES IN CONTACT WITH DETAIL A AND

SECURE WITH TAPE. DO NOT ALLOW TAPE TO GET IN CONTACT WITH PART.

8 POLYURETHANE FOAM PER MIL-PRF-26514, TY I, CLASS 2, GRADE B, 3.8 LBS/CU

FT DENSITY. MAY BE MADE FROM MULTIPLE PIECES.

9 POLYETHYLENE FOAM PER A-A-59136, TYPE I, CLASS 2, GRADE A. MAY BE

MADE FROM MULTIPLE PIECES.

10 STENCIL IN 1/2 INCH HIGH CHARACTERS ON TWO PANELS: "REUSABLE

CONTAINER DO NOT DESTROY".

11 INSPECTION OPENING IN ITEM 19 MUST BE IN LINE WITH ITEM 21 IN FRONT

PANEL.

12 ATTACH 3/8 INCH MESH SCREEN ON INSIDE OF PANEL USING ITEM 48 STAPLES.

13 LOCATE INDICATOR ON BAG APPROXIMATELY CENTERED OVER INSPECTION

OPENING OF PANEL WHEN PLACED IN CONTAINER ASSEMBLY.

14 SEE OS8244-76044 FOR DETAILS OF SHIPPING ADAPTER.

15 BOND PER WS6787 USING OS9330 ADHESIVE. SCRAPE SURFACE OF ITEM 44 TO

BE BONDED. SURFACE SHOWN MUST BE SMOOTH ALL OVER. COMMERCIALLY

EQUIVALENT ADHESIVE IS PERMISSIBLE.

16 LOCATE AND INSTALL STEEL STRAPPING APPROX. AS SHOWN.

SECURE STRAPPING WITH ITEM 38, 5676061 CLAMPS ONLY AND IN

ACCORDANCE WITH OD67841.

17 EXCEPT FOR MANUFACTURED WOOD, SUCH AS PLYWOOD, ALL LUMBER

USED ON CONTAINERS MUST HAVE ISPM 15 CERTIFICATION MARKING

PER DoDM 4140.65. SEE OS8244, PARA 3.4.2.1 FOR ALLOWABLE UK

PROCUREMENT ALTERNATES.

18 MARK SYMBOL USING ITEMS 40 AND 41 STENCILS. ALTERNATE TO

STENCILS: APPLY ITEM 39 DECALS. SECURE ITEM 39 DECALS USING

ITEM 48 STAPLES. APPLY STENCILS OR DECALS IN ACCORDANCE

WITH OD67841. THIS PROCESS WILL BE DONE BY THE USING

FACILITY AND ALL THE MATERIALS REQUIRED WILL BE SUPPLIED BY

THE SAME OUTFIT.

19 ITEMS TO BE SUPPLIED BY THE USING FACILITY.

20 HOIST RING RECOMMENDED SOURCE OF PROCUREMENT: AMERICAN DRILL

BUSHING CO. CAGE CODE 02064, PART NUMBER 23053 WITH EFFECTIVE

THREAD LENGTH OF 1.75 INCHES. EQUIVALENT COMMERCIAL ALTERNATE

IS ACCEPTABLE. MIN. LOAD CAP. OF 500 LB PER HOIST RING.

21 MAY BE MADE FROM MULTIPLE PIECES. BOND PER WS6787 USING

MMM-A-1617, TY I ADHESIVE. COMMERCIAL EQUIVALENT ADHESIVE IS

PERMISSIBLE.

22 MARK 4 PLACES "USE HOIST RING FOR LIFTING COVER ONLY" AT

APPROXIMATE LOCATION SHOWN.

23 STENCIL "REMOVE LAG BOLTS BEFORE OPENING" APPROXIMATELY AS

SHOWN PER MIL-STD-129, SECTION 5.10.9 ON ALL UPPER SIDE AND

END PANELS.

24 STENCIL ON ALL UPPER SIDE AND END PANELS, "CAUTION: LIFT BY

BASE ONLY" USING 1 INCH HIGH CHARACTERS, COLOR RED IN

APPROXIMATE LOCATION SHOWN.

25 STENCIL ON TWO OPPOSITE SIDES THE PDS NUMBER AND REVISION

LETTER AT APPROXIMATE LOCATION SHOWN USING MINIMUM .75

INCH HIGH CHARACTERS.

26 BOND ITEM 46 CUSHION TO INTERIOR OF TOP PANEL PER WS6787

USING MMM-A-1617, TYPE I OR III ADHESIVE OR ANY COMMERCIAL

EQUIVALENT.

27 ENTRY HOLES IN SIDE AND END PANELS SHALL BE .25 DIAMETER.

LEAD HOLES IN INTERIOR CLEATS (ITEMS 16 AND 17) SHALL BE .125

DIAMETER WITH COMBINED DEPTH OF 2.5 INCHES.

28 ADD 3.5 X 45° BEVEL TO EDGES SHOWN IN ITEM 46. BEVELS NEEDED

ON CUSHION ASSEMBLY USED IN UPPER PORTION OF CONTAINER ONLY.

5632300 OS8244-11560 EPACKAGING DATA SHEET EXPORT CONTROLLED INFORMATION(SHT 11 OF 11)

CHANGE SUMMARY:

SHEET 4: CHANGED ITEMS 25 AND 26 IN PARTS LIST.

SHEET 6: ADDED ALIGNMENT ARROWS TO PANEL.

SHEET 10: ADDED MINIMUM HOIST RING LOAD CAPACITY TO NOTE 20.

SHEET 11: ADDED NOTES 29, 30, 31, AND 32.

NOTES: (CONT'D)

29 STENCIL IN 1/2 INCH HIGH CHARACTERS ON PANEL: "ALIGN COVER ARROW

HERE". STENCIL 12 INCH HIGH ARROW IN APPROXIMATE LOCATION

SHOWN.

30 STENCIL IN 1/2 INCH HIGH CHARACTERS ON PANEL: "ALIGN WITH LOWER

ARROW". STENCIL 12 INCH HIGH ARROW IN APPROXIMATE LOCATION

SHOWN.

31 COMMERCIAL EQUIVALENT IS ACCEPTABLE.

32 SHIPPING ADAPTER CAN BE ORIENTED IN ANY DIRECTION.