ORDERING DATA.docx

Salient Characteristics for JML number: 2195-3805 to 3813; 2195-3815 to 3816

High precision automatic 3-axis hydraulic surface grinding machine 16 x 32 inch Mitsui Hi-Tech Model 400HMD or equivalent The surface grinding machine shall not exceed:

Weight, pounds 8,700 Width, inches 142 Depth, inches 90 Table Height, inches 40 from floor Total Height, inches 83 The surface grinder shall meet the following specifications:

Table surface shall be at least 16” x 32” but not more than 17” x 33” Table movement shall be at least 17” x 35” Spindle center height shall be at least 23” from table.

Surface grinder shall have automatic down feed increments of –

Rough and finish cut auto-cycle grinding counters Cross feed increment shall be at least 0.001” Preset Spark-out System (110 Times) Coolant splash guards Built-in dust scoop assembly with wheel guard Vertical feed manual pulse generator controller with .0001” graduations and rapid movement Automatic head up cycle for both On and Off Hydraulic table movement.

AC motor cross feed movement.

Linear guide vertical feed movement with 5 phase stepping motor.

Direct drive cartridge spindle with a 5 HP dynamically balanced motor.

Cartridge spindle shall have two sets of double row angular contact precision bearings.

Grinding shall be capable of using a 14” x 1.25” x 5” grinding wheel.

Table x-axis ways shall be D-2 hardened steel ways with linear ball bearings.

The saddle and table ways shall be hand scraped.

Cross ways shall be 45 degree angle vee ways.

Grinder shall have automatic lubrication for the cross and vertical ways, screws and bushings.

Table x-axis ways and linear ball bearings shall use an oil bath lubrication system.

Grinder base shall be a ribbed Meehanite cast iron.

Grinder shall have a leveling system of at least 3 points Grinder shall use 3 phase, 220V, 60Hz power The following accessories shall be provided:

Wheel adapter Wheel adapter mounting tool Jack bolts and base plates Metric hand tools Instruction manual Kanatec 16” X 32” magnetic chuck 34 gallon coolant tank wired into controls Magentic separator mounted to coolant tank Magnescale Digital Read Out LH Series with two axes, cross and vertical 500 – 2,000 RPM Variable speed motor control Mounted work light Hydraulic over the wheel dresser National Recognized Testing Laboratory (NRTL) label will be permanently and securely attached to the machine. The equipment and its component parts will be in compliance with 29 CFR 1910, NFPA 70 and NFPA 79. Approval shall be as specified under the “Approval” and “Acceptance” criteria in the OSHA regulations Subpart “O”, Machinery and Machine Guarding paragraph 1910.212 and Subpart “S” Electrical, paragraph 1910.303 and paragraph 1910.399.

Deliverables:

NRTL inspection report.

Operating and Maintenance (O&M) Manuals. Three (3) hard copies and one (1) electronic copy(s) of O&M Manuals must be provided with the machine. O&M Manuals will contain technical information, specifications, instructions for the operation, maintenance of the machine and recommended spare parts list. All copies of technical data must be legible and written in the English language.

Technical Data shall contain at a minimum:

A. Data must enable an average journeyman mechanic to operate, program, maintain, and repair the equipment.

B. Complete instructions and information for all equipment, components, assemblies, subassemblies, attachments, and accessories.

C. Operating instructions including programming requirements, pre-operational checks, start up, shut down and emergency shutdown procedures.

D. Maintenance and service instructions, including all preventive maintenance schedules, and lubrication charts.

E. Trouble-shooting guides.

F. Parts list containing: illustrations, part numbers, part nomenclature, original manufacturer, cross reference numbers, and recommended spare parts, including quantities.

G. Energy control procedure, in accordance with 29 CFR 1910.147, to bring equipment to a zero energy state for maintenance.

H. All mechanical and electrical schematics with a table of contents showing discrete components block diagrams, wiring diagrams with inputs and outputs identified system electrical interface documents, and drawings for the specific model of all machine equipment/drives/controls supplied.

Shipping. Contractor will be responsible for shipping to delivery address.

Examination. The table will be examined to determine compliance with these requirements.

Delivery address: The "Ship/Deliver to" address on the Bill of Lading (B/L) should include the JML number.