ORDERING DATA.docx

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Attached to
POWER WAVE Federal contract opportunity
Solicitation number
SPMYM2-22-Q-1658
Issued by
Defense Logistics Agency Land and Maritime

About this file

This document outlines specifications for welding equipment and accessories to support shipboard operations. The Navy seeks quotes by June 4th for a 350-amp multi-process welding power supply and accessories including a wire feeder, drive roll kit, and various lengths of control cable. The power supply and six-pack rack must support multiple welding processes including SMAW, GTAW, GMAW, and flux-cored welding. Key requirements include an input voltage range of 208-600V, 65+ waveforms, Ethernet connectivity, and compatibility with Lincoln equipment. The wire feeder specifications call for push-pull capability, internal lighting and heating, dual procedure buttons, and compatibility with 0.025-1/16 inch solid wire and 0.035-5/64 inch cored wire. Control cables of 25, 50, and 100 feet must utilize stainless steel and brass connectors for outdoor use.

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350 AMP MULTI PROCESS WELDING POWER SUPPLY

ORDERING SPECIFICATINS

DOC # 2033-3340 – CLIN 0001

1. Power supply must be able to be used with SMAW, DC GTAW, Pulsed DC GTAW, GMAW, Pulse GMAW, and Flux Cored GMAW

2. Must have user interface installed prior to shipment that includes TIG solenoid and remote control connector

3. Must be able to operate on input voltage of 208/230/380-415/460/575/1/3/50/60

4. Input current @ rated output shall be 3 Ph / 40% duty cycle: 39/35/19/17/14A and 1 Ph / 40% duty Cycle: 60/61/NA/NA/NA A

5. Output range shall be from 5-350 Amps

6. Rated Output with GMAW process shall be 350A/31.5V/40% and 300A/29V/100%

7. Must be capable of at least 65 or more standard wave forms for optimal process performance

8. Must be capable of automatically adjusting input power single phase or three phase, from 200 to 600V, at 50 or 60 Hz while keeping welding output constant through the full input voltage range

9. Must be capable of operating in either CC or CV mode

10. Must have cloud based data collection capability to allow for viewing and analysis of welding power supply welding data such as equipment usage, weld data storage and fault limit configuration

11. Must offer 115V (10A) AC accessory power receptacle with surge protection to insure use of 115V tools don’t affect welding performance

12. Power supply case must be durable and able to endure heavy industrial environments (IP23 rating)

13. Must have standard Ethernet capability to allow software upgrades as needed

14. Must be Ethernet connectable with existing inventory of 350 amp multi process welding power supplies

15. Must come with a 10’ (3.0m) input power cord

16. Must offer waveform capability for pulse, pulse on pulse, and must be upgradeable future developed processes and process variations

17. Must be fully compatible with existing inventory of pulse and pulse on pulse process wire feeders and 350 amp multi process welding power supplies

18. Must be an inverter

19. Must come with a 3-year warranty extendable for an additional two years

20. Must be approved/certified by OSHA approved Nationally Recognized Testing Laboratory such as but not limited to CSA or UL.

21. Must have a thermal fault indicator light

22. Must have 35MM Dense output terminals

23. Must offer optional 115V (10 amp) AC duplex Auxiliary Power Receptacle and circuit breaker.

6 Pack Rack 350 Amp Power Supply

DOC # 2033-3341 – CLIN 0002

Power supply must have the following:

· Power supply must be able to be used with SMAW, DC GTAW, Pulsed DC GTAW, GMAW, Pulse GMAW, and Flux Cored GMAW

· Must have user interface installed prior to shipment that includes TIG solenoid and remote control connector

· Must be able to operate on input voltage of 208/230/380-415/460/575/1/3/50/60Input current @ rated output shall be 3 PH / 40% duty cycle: 39/35/19/17/14A and 1 PH / 40% duty Cycle: 60/61/NA/NA/NA A

· Output range shall be from 5-350 Amps

· Rated Output with GMAW process shall be 350A/31.5V/40% and 300A/29V/100%

· Must be capable of at least 65 or more standard wave forms for optimal process performance

· Must be capable of automatically adjusting input power single phase or three phase, from 200 to 600V, at 50 or 60 Hz while keeping welding output constant through the full input voltage range

· Must be capable of operating in either CC or CV mode

· Must have cloud based data collection capability to allow for viewing and analysis of welding power supply welding data such as equipment usage, weld data storage and fault limit configuration

· Must offer 115V (10A) AC accessory power receptacle with surge protection to insure use of 115V tools don’t affect welding performance

· Power supply case must be durable and able to endure heavy industrial environments (IP23 rating)

· Must have standard Ethernet capability to allow software upgrades as needed

· Must be Ethernet connectable with existing inventory of 350 amp multi process welding power supplies

· Must come with a 10’ (3.0m) input power cord

· Must offer waveform capability for pulse, pulse on pulse, and must be upgradeable future developed processes and process variations

· Must be fully compatible with existing inventory of pulse and pulse on pulse process wire feeders and 350 amp multi process welding power supplies

· Must be an inverter

· Must come with a 3-year warranty extendable for an additional two years

· Must be approved/certified by OSHA approved Nationally Recognized Testing Laboratory such as but not limited to CSA or UL.

· Must have a thermal fault indicator light

· Must have 35MM Dense output terminals

· Must offer optional 115V (10 amp) AC duplex Auxiliary Power Receptacle and circuit breaker.

6 PACK RACK MUST COME WITH 6 POWER SUPPLIES INSTALLED WITH USER INTERFACE

ALONG WITH 35MM FRONT END CONNECTORS PRIOR TO SHIPMENT.

GMAW WIRE FEEDER ORDERING SPECIFICATIONS

DOCUMENT # 2033-3342 – CLIN 0003

1. Must be push pull capable

2. Must be able to be used with existing inventory of push/pull GMAW guns

3. Must have high intensity LED internal lighting with on/off switch inside feeder

4. Must have internal heating with on/off switch to protect welding consumables inside feeder from humidity

5. Must have dual procedure and memory buttons for on the fly switching between welding Waveforms and parameters

6. Must be able to fit through at least a 16” diameter opening for shipboard use

7. Wire feeder package must include a flowmeter, gas solenoid and must offer Oxomatic/Bernard gun bushing option

8. Must display in process welding wire speed/amperage depending on process

9. Must have wire feed speed/amp control adjustment knob

10. Must have light to indicate correct communication between wire feeder and power source

11. Must be able to display detailed welding and diagnostic information

12. Must have capability of adjusting arc characteristics

13. Must have capability of switching between two sets of welding procedures on the fly

14. Must have 2/4 step trigger interlock capability

15. Must have a 3 AMP circuit breaker to protect 12 pin accessories

16. Must be capable of water cooling installation

17. Must have volt/trim adjusting capability

18. Must have a drive motor overheat warning indicator light

19. Must have mode search feature based on welding parameters

20. Must be able to store and recover at least 8 preset weld procedures

21. Must have purge and non-energized wire feed switch

22. Must have 4/0 pigtail

23. Must have two gear driven drive rolls

24. Must be fully compatible to existing inventory of 350 amp multi-process welding power supplies

25. Must be approved/certified by an OSHA approved Nationally Recognized Testing Laboratory

26. 25' 5 pin To 5 pin wire feeder to power source control cable must work with LINCOLN LN-25 PRO wire feeder and LINCOLN S350 power source must be able to connect to make longer cable.

27. 50' 5 pin TO 5 pin wire feeder to power source control must be able to connect to make longer cable. Cable must work with LINCOLN LN-25 PRO wire feeder and LINCOLN S350 power source.

28. 100' 5 pin TO 5 pin wire feeder to power source control must be able to connect to make longer cable. Cable must work with LINCOLN LN-25 PRO wire feeder and LINCOLN S350 power source.

29. #26, #27,#28 Male connector must be made of stainless steel and female connector must be made of brass for outdoor use applications.

30. Gun receiver bushing must be compatible with OXO wire feeder guns

31. Gearing must have extra torque and wire feed speed range must be IMP(m/min.) for GMAW process: 30-400 (0.8-10.2) and for FCAW:30-400 (0.8-10)

330 AMP WIRE FEEDER

DOCUMENT # 2033-3343 – CLIN 0004

Wire feeder must be 330 amp machine Must be portable for shipboard use Wire feeder must feature a 2 roll drive coupled to a power motor for driving wire through difficult situations Must have easy-to-use with user interface that provides read access to all welding modes in the power supply Must have built in memory in the wire feeder that allows recall of favorite weld procedures Wire feeder wire drive must offer tool less changing of the drive rolls and the wire guides for quick spool changes P.C. boards and electrical connections must be protected with dielectric grease Must have noise suppression components to protect the wire feeder from stray signals and keep the wire feeder from interfering with other digital equipment Must be able to do: Gas Metal Arc Welding (CV, Synergic CV, pulse, power, pulse on pulse and push pull), Flux Core Arc Welding, Shielded Metal Arc Welding, and Gas Tungsten Arc Welding (lift start only) Must be able to use solid wire sizes 0.025” t 1/16” Must be able to use cored wire sizes 0.035” to 5/64” Maximum gun length for push-only systems must be able to go up to 25ft Maximum gun length for push-pull systems must be able to go up to 50ft Wire feeder must be able to hold a maximum spool size diameter of 8” (203mm) and a maximum spool weight of 12.5 lbs. (5.7 kg) Wire feeder must be able to use the control cable up to 200 ft. in length Must have digital display for ease of use Must have input voltage of 40 V DC (4 input amperes) Must have 5 pin control cable with threaded connection for use connecting to power supply Wire feeder must be able to run at 330 amps at 60% duty cycle Solid steel electrodes ranging in sizes of 0.023” to 0.052” must be able to run at wire speed ranging from 50-800 inches per minute Flux cored electrodes ranging in sizes of 0.035” to 5/64” must be able to run at wire speed ranging from 50-800 inches per minute Operating temperature range must be between 14 degree Fahrenheit to 104 degree Fahrenheit

25’ CONTROL CABLE SPECIFICATIONS

DOCUMENT # 2033-3344 – CLIN 0005

. MUST BE 25’ LONG

. MUST BE 5 PIN TO 5 PIN WIRE FEEDER TO POWER SOURCE

CONTROL CABLE

. MUST BE ABLE TO CONNECT TO MAKE INTO LONGER CABLE

LENGTH

. MUST WORK WITH LINCOLN 25M WIRE FEEDER AND LINCOLN

S350 POWER SOURCE

. MALE CONNECTOR MUST BE MADE OF STAINLESS STEEL AND

FEMALE CONNECTOR MUST BE MADE OF BRASS FOR OUT DOOR

APPLICATIONS

50’ CONTROL CABLE SPECIFICATIONS

DOCUMENT # 2033-3345 – CLIN 0006

. MUST BE 50’ LONG

. MUST BE 5 PIN TO 5 PIN WIRE FEEDER TO POWER SOURCE

CONTROL CABLE

. MUST BE ABLE TO CONNECT TO MAKE INTO LONGER CABLE

LENGTH

. MUST WORK WITH LINCOLN 25M WIRE FEEDER AND LINCOLN

S350 POWER SOURCE

. MALE CONNECTOR MUST BE MADE OF STAINLESS STEEL AND

FEMALE CONNECTOR MUST BE MADE OF BRASS FOR OUT DOOR

APPLICATIONS

100’ CONTROL CABLE SPECIFICATIONS

DOCUMENT # 2033-3346 – CLIN 0007

. MUST BE 100’ LONG

. MUST BE 5 PIN TO 5 PIN WIRE FEEDER TO POWER SOURCE

CONTROL CABLE

. MUST BE ABLE TO CONNECT TO MAKE INTO LONGER CABLE

LENGTH

. MUST WORK WITH LINCOLN 25M WIRE FEEDER AND LINCOLN

S350 POWER SOURCE

. MALE CONNECTOR MUST BE MADE OF STAINLESS STEEL AND

FEMALE CONNECTOR MUST BE MADE OF BRASS FOR OUT DOOR

APPLICATIONS

DRIVE ROLL KIT SPECIFICATIONS

DOCUMENT # 2033-3347 – CLIN 0008

Must have the following specifications:

Type: Drive Roll Kit Compatible with Brand: Lincoln Number of Drive Rolls: 2 Maximum Wire Diameter: 0.045 in Drive Roll Type: V-Groove For Wire Type: Solid For Welder Series: Power MIG 216, Power MIG 256, Power MIG 350MP For Welder Model: K2403-2, K2816-2, K3068-1, K4023-1, and K4023-2 Welding Processes: MIG Welding (GMAW) Application: Wire Feeding Features: Drive Roll and Guide Tube Kit For Use with: Lincoln Power Feed, Lincoln Power MIG, Lincoln PRO Dual Power Includes: Wire Inlet Guide Minimum Wire Diameter: 0.045 in Weight: 0.44 lbs.

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