NFFR77002100919 Air Compressor Install SON.pdf

Statement of Need Page 1

STATEMENT OF NEED

PROJECT TITLE: SWC-21-002 LJ Compressed Air System Improvements

OFFICE LOCATION NOAA, National Marine Fisheries Service

Southwest Fisheries Science Center 8901 La Jolla Shores Drive La Jolla, CA 92037

I. BACKGROUND

Existing Powerex air compressor and Hankison air dryer equipment was started up in early 2012 by original construction Contractor A.O.Reed Co. and are currently in operation.

II. SCOPE

Contractor shall provide and install new redundant low pressure air compressor, air dryer, vertical air receiver tank, sequencer panel, and dewpoint monitor.

III. OPERATIONS AND MAINTENANCE RECORDS

The contractor shall provide a Manufacturer’s startup report to the Facility Manager, who is responsible for the equipment, and shall note and report any discrepancies that would affect equipment operations.

The contractor shall also provide operation and maintenance manuals (O&Ms) and any other technical documents to perform preventative maintenance and provide list(s) of all spare parts and ordering instructions.

IV. DELIVERABLES

The contractor shall provide the following and deliver them to the NMFS Project Leader no later than the delivery date(s) specified in Section V. Delivery Date of this Statement of Need.

A. Oil Free Rotary Scroll Enclosed Air Compressor

a. Provide and install new Powerex Model SEQ2007 Oil Free Rotary Scroll Enclosed Air

Compressor (OR Approved Equal)

b. Field verify all existing equipment technical data and dimensions prior to providing equipment submittals for NOAA

c. Provide equipment submittals for NOAA review and acceptance

d. Schedule shutdown work with NOAA Facilities

e. Provide factory authorized startup and testing report

f. Provide O/M training upon completion and acceptance of all work

g. Provide one (1) hard copy and one (1) electronic copy of the manufacturer’s operation and maintenance manuals O&Ms

B. Desiccant Air Dryer

a. Provide and install new Hankinson Model HHL60 desiccant air dyer with pre & after filters (OR Approved Equal)

b. Field verify all existing equipment technical data and dimensions prior to providing equipment submittals for NOAA

c. Provide equipment submittals for NOAA review and acceptance

d. Schedule shutdown work with NOAA Facilities

e. Provide factory authorized startup and testing report

Statement of Need Page 2

f. Provide O/M training upon completion and acceptance of all work

g. Provide one (1) hard copy and one (1) electronic copy of the manufacturer’s operation and maintenance manuals O&Ms

C. Air Receiver Storage Tank 120 gallons

a. Provide and install new Manchester 120 gallon receiver with internal epoxy lining (OR

Approved Equal)

b. Field verify all existing equipment technical data and dimensions prior to providing equipment submittals for NOAA

c. Provide equipment submittals for NOAA review and acceptance

d. Provide and install zero air loss auto drain

e. Provide and install air pressure gauge 0-200 PSI

f. Provide safety relief valve

g. Schedule all shutdown work with NOAA Facilities

h. Provide and install one (1) pressure sensor to connect to BAS point pickup module to monitor tank pressure in PSI. Connection to BAS by others.

i. Provide and install service one (1) pressure sensor service isolation valve

j. Perform point to point testing

k. Provide one (1) hard copy and one (1) electronic copy of the manufacturer’s operation and maintenance manuals O&Ms

l. Test and demonstrate safety relief valve

m. Provide O/M training upon completion and acceptance of all work

n. See Attachment 302421 120 Gal Vertical.pdf

D. Sequencer Panel for Lead/Lag Operation

a. Provide and install compatible sequencer panel

b. Field verify all existing equipment technical data and dimensions prior to providing equipment submittals for NOAA

c. Field verify NOAA provided parts and equipment are acceptable, and if not, provide quotation for required parts

d. Provide Equipment submittals for NOAA review and acceptance

e. Provide sequence of operations

f. Schedule shutdown work with NOAA Facilities

g. Provide one (1) hard copy and one (1) electronic copy of the manufacturer’s operation and maintenance manuals O&Ms

h. Provide O/M training upon completion and acceptance of all work

i. See Attachment Sequencer Panel Drawing & Electrical (1).pdf

E. Dewpoint Monitor for existing compressed air system

a. Provide new COSA XDT-65 external calibrated dewpoint monitor OR Approved Equal

b. Field verify all existing equipment technical data and dimensions prior to providing equipment submittals for NOAA

c. Field verify NOAA provided parts are acceptable, and if not, provide quotation for required parts

d. Provide Equipment submittals for NOAA review and acceptance

e. Provide BACnet available points list

f. Schedule Shutdown work with NOAA Facilities

g. Provide and install Low voltage controls 4-20 mA and dry contacts with BACnet compatible controller to monitor compressed air dewpoint and general alarm

h. Perform point to point testing

i. Provide one (1) hard copy and one (1) electronic copy of the manufacturer’s operation and maintenance manuals O&Ms

j. Provide dewpoint monitor programming and factory authorized personnel

k. Provide factory authorized startup and testing report

Statement of Need Page 3

l. Provide O/M training upon completion and acceptance of all work

V. DELIVERY DATE

All products shall be delivered and installed no later than 120 days after the date of award.