19R0011_Statement_of_Work.doc

STATEMENT OF WORK

FOR AVIONICS TEST SET CABLE ASSEMBLIES

28 March 2018

1. BACKGROUND & SCOPE

1.1 Background: The Avionics Test Set Cable Assemblies are used to test the Avionics Systems. NAWCWD Code 486M00E has a requirement to build the Avionics Test Set Cable Assemblies for the United States Air Force (USAF) and United States Navy (USN).

1.2 Scope: The Contractor shall provide hardware to Naval Air Warfare Center, Weapons Division (NAWCWD) Point Mugu Code 486M00E. The scope of the twelve-month, firm-fixed price contract includes:

1.2.1 Three (3) sets of the Dash 4 Avionics Test Set Cable Assemblies. Each set consists of one each of the following cables:

1W3 - Umbilical Cable Assembly, Drawing No. 3156202-1

1W4 - Power Cart Adapter Assembly, Drawing No. 3050679-2

1W6 - HARM Umbilical Wrap Around Cable Assembly, Drawing No. 3156231-1

1W8 - 50/60 Hz Adapter Cable Assembly, Drawing No. 3156274-1

1W9 - 400 Hz Facility Adapter Cable Assembly, Drawing No. 3156283-1

2W1 - Computer Interface Cable Assembly, Drawing No. 3156200-1

3W1RF - RF Cable Assembly, Drawing No. 3156323-1

3W1 - RIA Cable Assembly, Drawing No. 3156225-1

3W4 - RIA/ALIC Reprogramming Wrap Around Cable Assembly, Drawing No. 3156228-1

3W5 - HARM Reprogramming Wrap Around Cable Assembly, Drawing No. 3156229-1

3W6 - ALIC Reprogramming Adapter Cable Assembly, Drawing No. 3156230-1

3W7 - Single Missile Cable Assembly, Drawing No. 704AS11500-2

4W1 - ALIC Test Cable Assembly, Drawing No. 3156359-1

4W2 - ALIC Adapter Cable Assembly, Drawing No. 3156360-1

4W3 - ALIC Umbilical Wrap Around Cable Assembly, Drawing No. 3156363-1

1.2.2 Two (2) sets of the Dash 10 Avionics Test Set Cable Assemblies. Each set consists of one each of the following cables:

1W1 - GSE Interface Cable Assembly, Drawing No. HM012501-1 1W2 - Umbilical Interface Cable Assembly, Drawing No. HM012502-1

1W3 - Umbilical Cable Assembly, Drawing No. 3156202-1

1W4 - Power Cart Adapter Assembly, Drawing No. 3050679-2

1W6 - HARM Umbilical Wrap Around Cable Assembly, Drawing No. 3156231-1

1W7 - HARM/HDAM GSE Wrap Around Adapter Cable Assembly, Drawing No. HM012503-1

1W8 - 50/60 Hz Adapter Cable Assembly, Drawing No. 3156274-1

1W9 - 400 Hz Facility Adapter Cable Assembly, Drawing No. 3156283-1

2W1 - Computer Interface Cable Assembly, Drawing No. 3156200-1

3W1RF - RF Cable Assembly, Drawing No. 3156323-1

3W1 - RIA Cable Assembly, Drawing No. 3156225-1

3W4 - RIA/ALIC Reprogramming Wrap Around Cable Assembly, Drawing No. 3156228-1

3W5 - HARM Reprogramming Wrap Around Cable Assembly, Drawing No. 3156229-1

3W7 - Single Missile Cable Assembly, Drawing No. 704AS11500-2

6W1 - PIA Power / Com Cable Assembly, Drawing No. HM012496-1 1.2.3 Additional Cable Assemblies:

1.2.3.1 1W1 - GSE Interface Cable Assembly, Drawing No. HM012501-1. Quantity: 6 1.2.3.2 1W2 - Umbilical Interface Cable Assembly, Drawing No. HM012502-1. Quantity: 6 1.2.3.3 1W7 - HARM/HDAM GSE Wrap Around Adapter Cable Assembly, Drawing No. HM012503-1. Quantity: 6 1.2.3.4 3W1 - RIA Cable Assembly, Drawing No. 3156225-1. Quantity: 4 1.2.3.5 3W1RF - RF Cable Assembly, Drawing No. 3156323-1. Quantity: 10 1.2.3.6 4W1 – ALIC Test Cable Assembly, Drawing No. HM012494-1. Quantity: 2

2.

APPLICABLE DOCUMENTS

2.1 Drawings 2.1.1 All applicable documents will be provided electronically to the Contractor by the Government in PDF format. The following documents are applicable to this SOW to the extent specified herein:

2690403 Rev. B, Connector, Utility Power, Plug 2692716 Rev. B, Connector, Accessory, D-Subminiature, Connector Saver 2693762 Rev.-, Splice, Conductor, Crimp, Noninsulated 2698342 Rev. F, Connector, Accessory Electrical, Back shell, Environmental, Straight, RFI/EMI 2959132 Rev. B, Compound, Primer 2959133 Rev. C, Compound, Silicone 3050660 Rev. B, Silicon Dioxide Powder 3050664 Rev. B, Primer, Polyurethane 3050665 Rev. C, Tape, Shielding, High Dielectric 3050679 Rev. K, Adapter Assy, Power Cart (W4) 3050680 Rev. E, Insert, Connector 3050681 Rev. G, Connector, Power 3050683 Rev. D, Nut Plate Assembly 3050727 Rev. A, Marker, Cable, Blank 3093590 Rev. A, Sleeving, Braided, Expandable 3156152 Rev. D, Cable Assembly, Tether 3156200 Rev. H, Cable Assembly Computer Interface

3156202 Rev. C, Cable Assembly, Umbilical 3156225 Rev. E, Cable Assembly, RIA (3W1) 3156228 Rev. F, Cable Assembly, Wraparound Adapter RIA/ALIC Reprogramming Cable (3W4) 3156229 Rev. H, Cable Assembly, Wraparound Adapter, Reprogramming, HARM (3W5) 3156230 Rev. D, Cable Assembly, Adapter, ALIC Reprogramming (3W6) 3156231 Rev. J, Cable Assembly, Adapter, Umbilical W/A, HARM 3156236 Rev. C, Backshell, EMI/RF Cable Sealing, Connector 3156237 Rev. F, Backshell, EMI/RF Cable, Sealing, Connector 3156238 Rev. A, Backshell, D-Type 3156261 Rev. C, Housing, Interface, Connector, Umbilical 3156262 Rev. C, Lever, Ejector, Backshell 3156263 Rev. C, Spacer, Lever, Ejector 3156264 Rev. D, Plate, Cover, Bottom 3156265 Rev. B, Gasket, Backshell 3156274 Rev. E, Cable Assembly, Adapter, 50/60 Hz 3156275 Rev. F, Contact, Connector 3156276 Rev. E, Rod, Ejector 3156277 Rev. B, Lever 3156278 Rev. C, Cover, Housing, Connector 3156279 Rev. D, Housing, Ejector 3156280 Rev. A, Backshell, EMI/RF, Composite 3156283 Rev. G, Cable Assembly, Adapter, Facility (400Hz) (1W9) 3156285 Rev. B, Pin, Modified 3156323 Rev. F, Cable Assembly, RF (3W1RF)

3156335 Rev. C, Cover, Shorting Plug, RF 3156359 Rev. F, ALIC Test Cable Assembly

3156360 Rev. D, ALIC Adapter Cable Assembly

3156361 Rev. B, Connector Protector, D-Type

3156363 Rev. C, ALIC Umbilical Wrap Around Cable Assembly 3156398 Rev. A, Dust Cover, Protective, EMI 411435 Rev. AJ, Tape Insulation, Electrical 417785 Rev. V, Foil, Machine Marking, Heat Transfer 530191 Rev. E, Clamp, Loop 532720 Rev. R, Washer, Nonmetallic - Shouldered 704AS11253 Rev. B, Connector, Saver, 122 Contact 704AS11255 Rev. -, Cable Assembly, Lanyard 704AS11256 Rev. A, Receptacle, Fastener

704AS11257 Rev. -, Cap Assembly, Connector 704AS11258 Rev. -, Insert

704AS11266 Rev. B, Cable, 84 Conductor

704AS11276 Rev. A, Insertion Fixture 704AS11277 Rev. A, Backshell 704AS11281 Rev. B, Bracket, Lanyard 704AS11282 Rev. A, Spring, Helical Compression 704AS11283 Rev. A, Screw, Panel Captive 704AS11284 Rev. A, Cable, Clamp Lanyard 704AS11481 Rev. B, Connector, Soldlr Cup 704AS11500 Rev. U, Cable Assembly Single Missile 704AS11836 Rev. -, Y-Cable Subassembly 704AS11838 Rev. A, Backshell, 155 Pin 704AS11840 Rev. A, Transition, Shrink Boot 704AS12071 Rev. A, Primer, Polyurethane

704AS12072 Rev. C, Connector, Receptacle, In-line Composite 704AS12073 Rev. B, Connector, Plug, Composite 704AS12099 Rev. C, Connector, Plug, Solder Cup

704AS12100 Rev. W, Cable Assembly, Programming 704AS12168 Rev. A, Primer, Polyurethane 704AS2897 Rev. E, Insert, Screw Thread, Thermoplastics 704AS3645 Rev. P, Umbilical Cable HARM 704AS6935 Rev. F, Cable, Power Electrical 704AS9616 Rev. B, Primer Adhesive 704AS9813 Rev. B, Silica Powder 803756 Rev. A, Label, Self-Adhesive, Removable 803786 Rev. D, Washer, Spring Curved 807109 Rev. F, Tape, Shielding, High Dielectric HM012494 Rev. C, Cable Assembly, ALIC Test (4W1) HM012496 Rev. C, Cable Assembly, PIA Power/Com (6W1)

HM012501 Rev. C, Cable Assembly, GSE Interface, (1W1)

HM012502 Rev. C, Cable Assembly, Interface Umbilical (1W2)

HM012503 Rev. C, Cable Assembly, Wrap Around Adapter, HARM/HDAM GSE (1W7) HM012512 Rev. A, UID Nameplate 4W1 3.

REQUIREMENTS

The Contractor shall provide all labor, materials and all the associated hardware to manufacture, test, package and deliver all Avionics Test Set Cable Assemblies as listed in paragraph 1 and in accordance with (IAW) the applicable documents listed in paragraph 2.1.1. All deliverables must meet all drawing dimensions, tolerances, specification requirements and performance requirements in this Section. The Government shall perform the First Article Acceptance Test (FAAT) on the first set of Dash 4 and of Dash 10 Avionics Test Set Cable Assemblies, and on each of the first cables of the additional Cable Assemblies delivered by the Contractor, unless the Contractor had previously manufactured these items and the Government accepted the deliveries from the Contractor. The Contractor shall not continue with the production quantity until the Government grants the FAAT approval. Form, fit and function shall be conducted during FAAT to ensure total compliance with the applicable documents (paragraph 2) and SOW. The Contractor shall provide a Quality Assurance Certification with each item offered to the Government for delivery (CDRL A001) Periodic review meetings between the Contractor and the Government will occur to discuss the status of deliverables, progress and quality assurance checks on a mutually agreed upon meeting schedule.

3.1 Dash 4 Avionics Test Set Cable Assemblies – First Article Unit

The Contractor shall manufacture and deliver one (1) set of Dash 4 Avionics Test Set Cable Assemblies (paragraph 1.2.1) IAW paragraph 2.1.1. The Contractor shall submit a Quality Assurance Certification with the set offered for delivery (CDRL A001). The Government shall perform form, fit and function check at a Government facility to ensure cable assemblies were built correctly and meet all requirements as specified in paragraph 2. Contractor participation is not required. Discrepancies shall be documented by the Government and provided to the Contractor for corrective actions.

3.2 Dash 4 Avionics Test Set Cable Assemblies – Production Units

After the Contractor is notified by the Government that the First Article Dash 4 (paragraph 1.2.1) unit passed the FAAT, the Contractor shall manufacture and deliver remaining Dash 4 Avionics Test Set Cable Assemblies (paragraph 1.2.1) IAW paragraph 2.1.1. The Contractor shall submit a Quality Assurance Certification with each set offered for delivery (CDRL A001). The Government shall conduct acceptance testing at the Government site upon delivery before final acceptance of each unit. Contractor participation in acceptance testing is not required.

3.3 Dash 10 Avionics Test Set Cable Assemblies – First Article Unit The Contractor shall manufacture and deliver one (1) set of Dash 10 Avionics Test Set Cable Assemblies (paragraph 1.2.2) IAW paragraph 2.1.1. The Contractor shall submit a Quality Assurance Certification with the set offered for delivery (CDRL A001). The Government shall perform form, fit and function check at a Government facility to ensure cable assemblies were built correctly and meet all drawing requirements. Contractor participation is not required. Discrepancies will be documented by the Government and provided to the Contractor for corrective actions.

3.4 Dash 10 Avionics Test Set Cable Assemblies – Production Units

After the Contractor is notified by the Government that the First Article Dash 10 (paragraph 1.2.2) unit passed the FAAT, the Contractor shall manufacture and deliver remaining Dash 10 Avionics Test Set Cable Assemblies (paragraph 1.2.2) IAW paragraph 2.1.1. The Contractor shall submit a Quality Assurance Certification with each set offered for delivery (CDRL A001). The Government shall conduct acceptance testing at the Government site upon delivery before final acceptance of each unit. Contractor participation in acceptance testing is not required.

3.5 Additional Cable Assemblies – First Article Units

The Contractor shall manufacture and deliver one (1) each of the additional Cable Assemblies (paragraph 1.2.3) IAW paragraph 2.1.1. The Contractor shall submit a Quality Assurance Certification with each Cable Assembly offered for delivery (CDRL A001). The Government shall perform form, fit and function check at a Government facility to ensure these cables were built correctly and met all drawing requirements. Contractor participation is not required. Discrepancies shall be documented and provided to the Contractor for corrective actions.

3.6 Additional Cable Assemblies – Production Units

After the Contractor is notified by the Government that each First Article units of each of the Additional Cable Assemblies (paragraph 1.2.3) passed the FAAT, the Contractor shall manufacture and deliver remaining Additional Cable Assemblies (paragraph 1.2.3). The Contractor shall submit a Quality Assurance Certification with each cable assembly offered for delivery (CDRL A001). The Government shall conduct acceptance testing at the Government site upon delivery, before final acceptance of each unit. Contractor participation in acceptance testing is not required. Discrepancies will be documented by the Government and provided to the Contractor for corrective actions.

4.

SPECIAL CONSIDERATIONS - GOVERNMENT FURNISHED PROPERTY

4.1 The Government shall provide five (5) HARM Umbilical Cables (Part Number: 704AS3645) to the Contractor for use in the manufacture of the 1W3 Umbilical Cable Assembly.

5.

DATA REQUIREMENTS

5.1 The Contractor shall provide a Quality Assurance Certification (CDRL A001) upon delivery of each item to certify that quality control and inspection were performed, to ensure the proper materials were used, and the deliverables were manufactured in full compliance with the drawing requirements. The contract shall submit one full copy to NAWCWD Code 486M00E. Only letter notification shall be sent to NAWCWD Code 254300E.

6.

* GOVERNMENT TECHNICAL REPRESENTATIVE

Commander, NAWCWD

Code XXX, Bldg. XX

Point Mugu, CA. 93042

Attn: XXX

Tel #: (805) 989-XX

Fax #: (805) 989-XX

Email Address: XX

7.

DELIVERY INSTRUCTIONS

7.1 *The First Article Unit shall be shipped to the following address for First Article Acceptance Test to be performed by the Government:

Commander, NAWCWD

Code XXX, Bldg. XX

Point Mugu, CA. 93042

Attn: XX

7.2 The deliverable units shall be shipped to the same address listed in paragraph 7.1

* To be completed at contract award.

8.

GOVERNMENT FURNISHED EQUIPMENT AND INFORMATION

8.1 The Government shall provide five (5) HARM Umbilical Cables (Part Number: 704AS3645) to the contractor for use to make 1W3 Umbilical Cable Assembly.

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item) Form Approved

OMB No. 0704-0188

Public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA. 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for Contract/PR No. listed in Block E.

CABLE ASSEMBLIES

N/A

DISTRIBUTION

b. COPIES

SUBMISSION

N/A

Block 4: Contractor format is acceptable as long as DID is used for guidance.

Block 9: Use Distribution Statement E: Distribution Statement E. Distribution authorized to DoD components only, Administrative or Operational Use, 1 September 2016, Other requests for this document shall be referred to NAWCWD Point Mugu, Code 486M00E.

Blocks 10, 12 & 13: Shall be delivered concurrent with hardware.

Block 14: Submit in an electronic format agreed upon by both Government and Contractor prior to 1st submittal.

See Contract Clause 5252.247-9505, Technical Data and Information for distribution address.

15. TOTAL

Naval Air Warfare Center, Weapons Division

China Lake, CA 93555-6100