15-R-0089_RFP.pdf

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until 03:00 PM local time 15 Aug 2015

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RATING PAGE OF PAGES

7. ISSUED BY

(Date)

IMPORTANT - Award will be made on this Form, or on Standard Form 26, or by other authorized official written notice.

Previous Edition is Unusable 33-134 STANDARD FORM 33 (REV. 9-97)

Prescribed by GSA

FAR (48 CFR) 53.214(c) d 1 97

(If other than Item 7)

15A. NAME 16. NAME AND TITLE OF PERSON AUTHORIZED TO

AND

ADDRESS

SIGN OFFER (Type or print)

OF

OFFEROR

AMENDMENT NO. DATE

15B. TELEPHONE NO (Include area code) 17. SIGNATURE15C. CHECK IF REMITTANCE ADDRESS

IS DIFFERENT FROM ABOVE - ENTER

SUCH ADDRESS IN SCHEDULE.

18. OFFER DATE

1. THIS CONTRACT IS A RATED ORDER

UNDER DPAS (15 CFR 700)

2. CONTRACT NO.

N68936 8. ADDRESS OFFER TO

See Item 7

9. Sealed offers in original and 1 copies for furnishing the supplies or services in the Schedule will be received at the place specified in Item 8, or if handcarried, in the depository located in

CAUTION - LATE Submissions, Modifications, and Withdrawals: See Section L, Provision No. 52.214-7 or 52.215-1. All offers are subject to all terms and conditions contained in this solicitation.

10. FOR INFORMATION

CALL:

A. NAME (NO COLLECT CALLS)

JANET C. CAMPBELL (760) 939-9507

11. TABLE OF CONTENTS

SOLICITATION/ CONTRACT FORM

SUPPLIES OR SERVICES AND PRICES/ COSTS

1 - 2

X I CONTRACT CLAUSES

DESCRIPTION/ SPECS./ WORK STATEMENT

PACKAGING AND MARKING

4 - 47

J LIST OF ATTACHMENTS

INSPECTION AND ACCEPTANCE

DELIVERIES OR PERFORMANCE

49 - 51

X K

REPRESENTATIONS, CERTIFICATIONS AND

OTHER STATEMENTS OF OFFERORS

CONTRACT ADMINISTRATION DATA 53 - 56 X

SPECIAL CONTRACT REQUIREMENTS

OFFER (Must be fully completed by offeror) 57 - 58 M

L INSTRS., CONDS., AND NOTICES TO OFFERORS

EVALUATION FACTORS FOR AWARD

NOTE: Item 12 does not apply if the solicitation includes the provisions at 52.214-16, Minimum Bid Acceptance Period.

is inserted by the offeror) from the date for receipt of offers specified above, to furnish any or all items upon which prices are offered at the price set opposite each item, delivered at the designated point(s), within the time specified in the schedule.

13. DISCOUNT FOR PROMPT PAYMENT

(See Section I, Clause No. 52.232-8)

14. ACKNOWLEDGMENT OF AMENDMENTS

(The offeror acknowledges receipt of amendments

AMENDMENT NO. DATE

to the SOLICITATION for offerors and related documents numbered and dated):

FACILITY

12. In compliance with the above, the undersigned agrees, if this offer is accepted within calendar days (60 calendar days unless a different period

SOLICITATION, OFFER AND AWARD

X

(X) SEC. DESCRIPTION (X) SEC. DESCRIPTION PAGE(S)

PART I - THE SCHEDULE

26. NAME OF CONTRACTING OFFICER (Type or print) 27. UNITED STATES OF AMERICA 28. AWARD DATE

EMAIL:TEL: (Signature of Contracting Officer)

CODE CODE

B. TELEPHONE (Include area code) C. E-MAIL ADDRESS

AWARD (To be completed by Government)

19. ACCEPTED AS TO ITEMS NUMBERED 20. AMOUNT 21. ACCOUNTING AND APPROPRIATION

22. AUTHORITY FOR USING OTHER THAN FULL AND OPEN COMPETITION:

10 U.S.C. 2304(c)( ) 41 U.S.C. 253(c)( ) (4 copies unless otherwise specified)

23. SUBMIT INVOICES TO ADDRESS SHOWN IN ITEM

24. ADMINISTERED BY (If other than Item 7) CODE 25. PAYMENT WILL BE MADE BY CODE

PART IV - REPRESENTATIO NS AND INSTRUCTIO NS

PART III - LIST O F DO CUMENTS, EXHIBITS AND O THER ATTACHMENTS

59 - 78

PART II - CO NTRACT CLAUSES

CDR NAWCWD CODE 254100D

ATTN: J. CAMPBELL

(760) 939-9507

429 E BOWEN RD - STOP 4015

CHINA LAKE CA 93555

(760) 939-9507

(760) 939-8144FAX:

TEL:

FAX:

TEL:

NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".

SOLICITATION

6. REQUISITION/PURCHASE NO.

1300463832

5. DATE ISSUED

14 Jul 2015

4. TYPE OF SOLICITATION

SEALED BID (IFB)

NEGOTIATED (RFP)

[ X ]

3. SOLICITATION NO.

N68936-15-R-0089

Section A - Solicitation/Contract Form

CLAUSES INCORPORATED BY FULL TEXT

FOR YOUR INFORMATION:

The following addresses and points of contact are provided:

Name: Janet Campbell

Phone: (760) 939- 9507

DSN: 437- 9507

FAX: (760) 939-0528

Email address: janet.campbell@navy.mil

U.S. Postal Service Mailing Address:

COMMANDER

CODE 254130D (J. Campbell – 760-939-9507)

NAVAIRWARCENWPNDIV

429 E. BOWEN RD. MAIL STOP 4015

CHINA LAKE, CA 93555-610

Direct Delivery Address (UPS, FedEx, etc):

CODE 254130D (J. Campbell)

NAVAIRWARCENWPNDIV

BLDG 982, MAIL STOP 4015

CHINA LAKE, CA 93555-6108

CONTRACTING OFFICER:

Name: Steven Shultz

Phone: (760) 939-8895

DSN: 437-8895

FAX: (760) 939-0528

Email address: steven.shultz@navy.mil

U.S. Postal Service Mailing Address:

CODE 254130D (S. Shultz – 760-939-8895)

NAVAIRWARCENWPNDIV

CHINA LAKE, CA 93555-610

Direct Delivery Address

CODE 254130D (S. Shultz – 760-939-

NAVAIRWARCENWPNDIV

CHINA LAKE, CA 93555-6108

mailto:janet.campbell@navy.mil mailto:steven.shultz@navy.mil

Section B - Supplies or Services and Prices

ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT

0001 Each

CMBRE PLUS PROD SYSTEMS P/N30001123

FFP

The Contractor shall provide up to 46 Common Munitions Built-In Test

(BIT)/Reprogramming Equipment (CMBRE)-Plus units in accordance with

Section 3.0 in the Statement of Work (SOW).

FOB: Destination

NSN: 66501000000829

PURCHASE REQUEST NUMBER: 1300463832

NET AMT

Section C - Descriptions and Specifications

DESCRIPTIONS AND SPECIFICATION

COMMON MUNITIONS BIT/REPROGRAMMING EQUIPMENT (CMBRE)

CMBRE-Plus

SYSTEM SPECIFICATION

Statement of Work

July 7, 2015

1.0 SCOPE.

This document defines the requirements for the CMBRE-Plus system.

1.1 System Description.

CMBRE-Plus is a portable piece of munitions support equipment designed to initiate munitions

BIT, provide munitions BIT status, and up load/down load and verify munitions data. The system consists of a ruggedized computer, TAU, and cables. The CMBRE-Plus system is designed for Air

Force, Marines and Navy operations in and around aircraft, missile shops, munitions storage facilities, and above deck shipboard areas.

2.0 APPLICABLE DOCUMENTS.

The following documents form a part of this specification to the extent specified herein. In the event of conflict between a referenced document and this specification, the requirements defined in this specification shall be superseding. Tiering of specifications and standards does not apply, however tiered specifications and standards shall serve as guidelines. Unless specifically called out by revision letter, documents should be the version in effect at time of contract award.

2.1 Government Documents.

2.1.1 SPECIFICATIONS

MIL-C-38999J Connector, Electrical Circular, Miniature High Density Quick

Disconnect (Bayonet, Threaded and Breech Coupling) Environment

Resistant, Removable Crimp and Solder Contacts, General

Specification for

MIL-S-901D Shock Tests, H.I. (High Impact) Ship board Machinery, Equipment, and Systems, Requirements for

MIL -T-28800E Test Equipment for use with Electrical and Electronic Equipment, General Classification for

MIL-DTL-15024F Plates, Tags, and Bands for Identification of Equipment, General

Specification for

2.1.2 STANDARDS

MIL-STD-108E Definitions of and Basic Requirements for Enclosures for Electric and Electronic Equipment

MIL-STD-130M Identification Marking of U.S. Military Property

MIL-STD-461D Electromagnetic Emission and Susceptibility Requirements for the

Control of Electromagnetic Interference

MIL-STD-462D Electromagnetic Interference Characteristics, Measurement of

MIL-STD-704E Electric Power, Characteristics and Utilization of

MIL-STD-810E Environmental Test Methods and Engineering Guidelines

MIL-STD-882C System Safety Program Requirements

DOD-STD-1399/300A Interface Standard For Shipboard Systems

MIL-STD-1472 Department of Defense Human Engineering Design Criteria

Standard

MIL-STD-1553B Digital Time Division Command/Response Multiplex Data Bus Notice

MIL-STD-1760B Aircraft/Store Electrical Interconnection System

2.1.3 HANDBOOKS

MIL-HDBK-235-1B Electromagnetic (Radiated) Environment Considerations for Design And

Procurement of Electrical and Electronic Equipment, Subsystems And

Systems

MIL-HDBK-235-2B Electromagnetic Radiation Environment from Friendly or Own Force

Emitters

MIL-HDBK-454A General Guidelines For Electronic Equipment

2.1.4 OTHER PUBLICATIONS

OP-3565 (Hero Requirements)

STANAG 4404 Safety Design Requirements and Guidelines for Munition Related

Safety Critical Computing Systems

SJXE13-38738-0003 Verification Test Procedure for the AN/GYQ-79A Digital Computer

Set, CMBRE-Plus

SJ8305-38161-0032 CMBRE Test Plans / Procedures (First Article Test) SJXM32-

38882-0004 CMBRE Plus First Article Test, Test Plans and Procedures

SJ8200-38162-0030-3 Interface Control Document (ICD) CMBRE to MIL-STD-1760

Munitions and CMBRE-PLUS to Munitions (Core Interface)

2.2 Non-Government Documents.

The following documents of the exact issue shown form a part of this specification to the extent specified herein. In the event of conflict between a referenced document and this specification, the requirements defined in this specification shall be superseding.

ANSI Z535.1 Safety Colors

ANSI Z535.2 Environmental and Facility Safety Signs

ANSI Z535.3 Criteria for Safety Symbols

ANSI Z535.4 Product Safety Signs and Labels

EIA-STD-RS232C Interface between Data Terminal Equipment and Data

Communication Equipment Employing Binary Data Interchange

IEEE 802.3 IEEE Standard for Information Technology – Tele-communications and

Information Exchange Between Systems

ICD-GPS-160 KLIF Programming Requirements

SAE MMSI Draft 10 Miniature Munition/Store Interface Standard, Draft July 2004

USB 1.1 Universal Serial Bus Specification, Revision 1.1

PCMCIA (Personal Computer Memory Card International Association)

Technical Specifications - PC Card Standard - Card Services

Specification - Socket Services Specification - ATA Specification

(available from PCMCIA, 1030 East Duane Avenue, Suite C, Sunnyvale

CA 24086. Telephone (408)433-2273.

3.0 REQUIREMENTS

3.1

The Contractor shall provide up to forty-six (46) Common Munitions BIT and Reprogramming Equipment

Units.

3.2 Item Definition

The CMBRE –Plus system shall consist of a controller, a Test Adapter Unit (TAU), interconnect cables, power connector adapter, the TAU power extension cable, multiple munition switch capability and transit case(s). Accessory items shall be included for office use. The CMBRE-Plus will be used by the

Air Force, Navy and Marines to initiate the Built In Test (BIT) of various munitions both MIL-STD-1760 and non-MIL-STD-1760, to reprogram the munitions Operational Flight Programs (OFPs) via a munitions interface, and to load mission planning data and Global Positioning System (GPS) crypto keys to the munition. The CMBRE-Plus shall be capable of performing a complete wrap around self-test to the Unit Under Test (UUT) connector plug.

3.2.1 Controller Definition

The controller described herein shall be ruggedized and self-contained. The controller shall utilize a commercially available microprocessor that is equivalent to or better in performance than an Intel

Celeron operating at 400 MHz. The operating system shall contain both MS-DOS 6.22 and Windows

XP Embedded (XPE) operating systems with file sharing capability in a network configuration. The controller at a minimum, shall incorporate processor, memory, display, keyboard, serial data interfaces, one parallel interface, two Universal Serial Bus (USB) interfaces, one Ethernet interface, one Miniature

Munitions Store Interface (MMSI) Digital Data1 interface, one MMSI Serial Address interface, one

Type III PCMCIA interface capable of accepting either one Type III PCMCIA device or two Type II

PCMCIA devices, and a dual redundant MIL-STD-1553B controller with interface functions within a ruggedized chassis assembly.

3.2.1.1 Controller Interface Definition

3.2.1.1.1 Operator Interface

The preferred primary operator interface shall be a self-contained keyboard and a minimum 25 line by

80 character alphanumeric display capable of graphics as described in 3.2.1.1.6. The CTRL, ALT and

DEL shall be located apart from each other so that the operator cannot inadvertently simultaneously depress all three keys with one hand. The keyboard shall have sufficient functionality to allow for use in MS-DOS and menuing environments. An ON/OFF switch shall provide control of power for the controller.

3.2.1.1.2 Power Interfaces

For operational use, with munitions connected, the controller shall be powered from the TAU. The controller shall also be operable in standalone mode from standard 50/60 Hz 110 or 220 VAC supply.

3.2.1.1.3 Controller I/O Interfaces

The controller shall provide, as a minimum, the following Input/ Output (I/O) interface ports. These shall consist of a parallel port (Centronics type), at least one serial (RS 232) port, two USB ports, one

MMSI Digital Data 1 port, one MMSI Serial Address port, an IEEE 802.3 10/100Base-T/TX Ethernet port, a MIL-STD-1553 port, one Type III PCMCIA interface capable of accepting either one Type III

PCMCIA device or two Type II PCMCIA devices, and an external monitor port. Interface port connectors shall be ruggedized and configured to ensure the controller meets all environmental, physical, EMI and handling requirements listed in this specification. MIL-C-38999 shall be used as guideline for determining suitability of the connectors.

3.2.1.1.3.1 RS-232 Interface

There shall be one serial interface port, which conforms to the EIA-STD-RS232 interface standard, and shall support bi-directional full duplex data transfer and handshake signals and at minimum, shall support baud rates ranging from 300 to 38,400.

3.2.1.1.3.2 RS-422 Interface

RS-422 is not required.

3.2.1.1.3.3 Centronics Type Interface

The Centronics interface shall use the standard three wire protocol; Busy, Strobe and

Acknowledge.

3.2.1.1.3.4 MIL-STD-1553 Interface

The MIL-STD-1553 interface shall be capable of operating as a dual redundant Bus Controller (BC), Remote Terminal (RT) or passive Bus Monitor (BM). The MIL-STD-1553 interface shall also be capable of transmitting a word in BC mode and then analyzing the timing, content and validity of the received word for purposes of performing a “loop back” or “wraparound” test of the MIL-STD-1553 interface and associated cabling. The MIL-STD-1553 interface shall also support the MIL-STD-1760

Mass Data Transfer requirements. The base memory address and interrupt request (IRQ) used to communicate with the MIL-STD-1553 interface may be determined by the vendor but both parameters shall be selectable to avoid future memory or interrupt conflicts. In any case, the base memory address and IRQ selected by the vendor shall not conflict with addresses or interrupts used by the operating system and resident controller software. There shall be, as a minimum, an 8 Kbyte buffer for I/O of

MIL-STD-1553 commands and responses. The 1553 software library shall be compatible with the operating systems identified in 3.3.1.1.7.2.

3.2.1.1.3.5 Flash Memory Interfaces

At a minimum the controller shall have one Type III PCMCIA interface capable of supporting one

Type III PCMCIA device or two Type II PCMCIA devices.

3.2.1.1.3.6 External Monitor Interface

The external monitor interface shall be capable of supporting a VGA color monitor with a minimum 640 X 480 pixel display resolution.

3.2.1.1.3.7 Ethernet Interface

The controller shall have one Ethernet port with autosensing/switching capability that provides

10/100Base-T/TX Mbps that conforms to IEEE 802.3.

3.2.1.1.3.8 MMSI Interface

3.2.1.1.3.8.1 MMSI Digital Data 1 Interface

The controller shall provide one MMSI Digital Data interface that conforms to SAE MMSI standard.

The Digital Data interface software library shall be compatible with the Windows XPE operating system identified in 3.3.1.1.7.2.

3.2.1.1.3.8.2 MMSI Serial Addressing Interface

The controller shall provide one Serial Address interface that conforms to SAE MMSI standard. The

Serial Address interface software library shall be compatible with the Windows XPE operating system identified in 3.3.1.1.7.2.

3.2.1.1.3.9 DS-101 Interface

The controller shall provide the capabilities to support a DS-101 port. The capabilities may be provided via an RS-232 and an adapter box that provides the Transmit, Receive, Program, Flow Control Out, Standby Voltage signals and Ground, which conforms to ICD-GPS-160. The DS-101 interfaces may also be combined into the RS-232 interface identified in 3.2.1.1.3.1. The power for an adapter box shall be provided at the DS-101 port and shall be +5 VDC at 1 ampere.

3.2.1.1.3.10 USB Interface

The CMBRE-Plus controller shall have at least two USB ports, which conform to the Universal Serial

Bus Specification version 1.1 or better. The USB interface shall support a Floppy drive, CD-ROM drive and Keyboard.

3.2.2 TAU Definition

The TAU shall consist of the hardware required to implement the functions described in this section and, a transit case, and all cables not provided as part of the controller.

3.2.2.1 TAU Interface Definition

3.2.2.1.1 Communications Interface

The TAU shall use a commercial standard interface for receiving setup information from the controller and communicating TAU function status as specified herein.

3.2.2.1.2 TAU to Munition Interface

The TAU shall connect to the munition using the MIL-STD- 1760B Class II interface (except the interface need not contain the high bandwidth 1,3 or low bandwidth cables). Any MIL-STD-1760 lines that are not used shall be terminated in such a manner to assure safe operation of the CMBRE-Plus.

The controller’s Ethernet interface and MMSI interface shall also be provided at the munition interface. These interfaces may utilize unused MIL-STD-1760 Class I and Class II signals as necessary to provide these signals at the munitions interface.

3.2.2.1.2.1 TAU to Multiple Munition Interface

The CMBRE-Plus TAU shall be capable of simultaneously connecting to four munitions either sequentially or simultaneously through the use of a switch box without disconnecting or connecting any cables once initial setup has been performed. The TAU shall connect to each munition in accordance with the specific munition interface specification.

3.2.3 Accessories

3.2.3.1 CD-ROM

The controller shall come with either an internal Compact Disc-Read Only Memory (CD-ROM) drive or an external CD-ROM drive.

3.2.3.2 Floppy

The controller shall come with either an internal 3.5-inch floppy drive or an external 3.5-inch floppy drive.

3.3 Characteristics

CMBRE-Plus characteristics are provided in the following paragraphs.

3.3.1 Performance

3.3.1.1 Controller

3.3.1.1.1 Processor

The controller shall utilize a commercially available industry standard microprocessor that is equivalent to or better in performance than an Intel Celeron operating at 400 MHz.

3.3.1.1.2 Memory

3.3.1.1.2.1 Dynamic Random Access Memory

The controller shall contain a minimum of 512 Mbytes of Dynamic Random Access Memory

(DRAM).

3.3.1.1.2.2 Flash Memory Devices

3.3.1.1.2.2.1 Internal Flash Drive

The controller shall have an internal flash drive. The internal flash drive shall be bootable and shall be large enough to accommodate the controller's operating system and operating system utilities. The internal flash drive shall have a 30 percent reserve to allow for operating system updates. The internal flash memory drive shall not require powered backup. The internal flash drive shall provide a physical deterrent for write protecting its memory.

3.3.1.1.2.2.2 PCMCIA Flash Memory Cards

The controller shall accept a minimum of two external PCMCIA Type II flash memory cards compatible with the interface described in 3.2.1.1.3.5. The flash memory shall not require powered backup. No tools or special handling procedures shall be required for installation or removal.

3.3.1.1.3 Bus Expansion Slot

In addition to the MIL-STD-1553 card the controller bus shall allow for installation of at least one additional bus compatible board. The controller’s bus shall be a widely used industry standard.

3.3.1.1.4 Time-of-Day Clock

The time of day clock shall provide day/date and time information to the processor. The day, date, and time shall be alterable by the user via the operating system. The backup battery shall be user replaceable.

3.3.1.1.5 Interface Functions

Interface requirements for RS-232, Centronics type interface, MIL-STD-1553B, flash memory drive interfaces, MMSI, Ethernet (10/100Base-T/TX), DS-101, and external monitor interfaces shall be as specified in section 3.2.1.1.3.6 of this specification.

3.3.1.1.6 Display

The display shall have a minimum resolution of 640 X 480 pixels and shall be compatible with the

VGA standard. The display format shall provide at a minimum 25 lines by 80-character wide text using a built in font. The display shall be readable in all lighting conditions ranging from no ambient light to direct sunlight. If back lighting is used the operator shall be able to adjust the intensity of the backlight while running application software, such that the operation of the software and user keyboard interaction are unaffected.

3.3.1.1.7 Controller Software

The controller BIOS shall contain the basic elements required to boot the system from the floppy drive, CD-ROM drive or the internal flash drive, (in that order) and execute the controller's built-in-test (BIT). These elements shall be contained in the BIOS and include necessary support routines such as keyboard control, real time clock support, logical drive assignment and other device drivers as required. Device drivers and other software supporting the other interfaces shall conform to their respective industry standards. If no boot device is available, the system software shall inform the user with an appropriate message on the display and halt processing.

3.3.1.1.7.1 Controller Built-In-Test

The controller BIT shall test controller BIOS firmware settings to ensure it has not been changed from the operational configuration.

3.3.1.1.7.2 Operating System

The controller shall contain both MS-DOS 6.22 and Windows XPE operating systems that are selectable at boot-up.

3.3.1.1.7.2.1 MS-DOS Configuration

The MS-DOS operating system shall be tailored with the function KEYB.COM file and the two associated keyboard definition files (KEYBOARD.SYS and KEYBRD2.SYS) removed.

3.3.1.1.7.2.2 Windows XPE Configuration

The Windows XPE operating system shall be configured as follows:

a) Minimal logon,

b) Full Win32 binary compatibility,

c) Console mode without the desktop,

d) DOS compatibility enabled with standard tools (format, edit…),

e) FAT-16 (File Allocation Table), FAT-32, & NTFS (New Technology File System) File

Systems Support,

f) Long file name support (255 characters),

g) Write filter for write-protected solid-state mass storage device, h)

Ethernet with TCP/IP without support for IPX and NetBEUI,

i) PCMCIA – ATA Flash Cards,

j) USB interface shall support: Keyboard, mouse, floppy drive, CD-ROM/RW

Drives however CD-R/W write capability is not required,

k) Serial ports (COM1 & COM2), Parallel port (generic printer), l)

GUI application support.

The operating system shall be configured without:

m) Games,

n) Internet Explorer,

o) Media Player,

p) Email,

q) MS OFFICE,

r) CD Burning,

s) Defragmenter, t)

Calculator,

u) Paint,

v) Administrator Tools,

w) Service Control Manager.

3.3.1.1.7.2.3 Boot Loader Menu

The controller boot loader menu shall allow 10 seconds for a choice of Operating System (OS) (MS-

DOS 6.22 or Windows XPE) before automatically defaulting to MS-DOS 6.22.

3.3.1.1.7.2.4 Drive Letter Assignments

In the MS-DOS 6.22 environment, the CD-ROM shall be assigned a drive letter other than D or E; to avoid conflicts with existing Munition Application Programs (MAP)s that callout the specific drive letter for PCMCIA memory cards that contain the MAPs. In the Windows XPE environment, the CD-ROM and PCMCIA memory cards shall be assigned the next available drive letter.

3.3.1.1.7.2.5 Ethernet Configuration

The Windows XPE operating system Ethernet interface shall be configured to provide TCP/IP and UDP protocols and set to a static IP and subnet address.

3.3.1.1.7.2.6 Network File System Configuration

The Windows XPE operating system shall be configured with Network File System (NFS) version 3 server software from Microsoft “Services for Unix version 3.5”, to allow file sharing via the Ethernet interface.

3.3.1.1.8 Ethernet

The Controller’s Ethernet data rate capability shall be a minimum of 80 Megabits per second.

3.3.1.2 TAU Characteristics

3.3.1.2.1 Power

3.3.1.2.1.1 Manual Power Control

The TAU shall provide the capability for manual control of the TAU input power.

3.3.1.2.1.2 TAU Input power

The TAU shall meet all of the performance requirements without the use of manually operated devices such as tapped transformers (variable setting transformers) and other similar devices for compensation, when subjected to the worst case input power conditions of MIL-T-28800E Type III and DOD-STD-

1399/300 Type II when operating from 3 phase, 400 Hz, 115/200 VAC power sources.

3.3.1.2.1.2.1 Input Power Monitoring

The TAU shall monitor all three phases of the input power according to the worst-case conditions of

MIL-T-28800E Type III equipment and DOD-STD-1399/300 Type II. In the event of a power fault or incorrect phase sequencing during initial turn on, the TAU shall under no circumstances apply power to the munition. If powered up at the time of the power fault, the TAU shall perform an orderly shutdown including clearing of GPS crypto keys (if any, in the TAU) in less than 100 msec in accordance with section 3.3.1.2.1.3.1 TAU Output Power Monitoring

3.3.1.2.1.3 TAU Output Power Control

The TAU shall also provide for manual control (off only) of the power interface between the power source and each of the munitions. The TAU shall also be capable of receiving commands from the controller for the purpose of controlling the application and removal of 3- phase 400 Hz power and 28

VDC1 power to the munition as specified herein.

3.3.1.2.1.3.1 TAU Output Power Monitoring

The TAU shall monitor the output power of all 3 phases of 400 Hz and the 28 VDC1 channel and shall automatically turn off power to the munition(s) within 100 msec if the output power at the munition end of the test cable is found to be outside of the limits defined in MIL-STD-704. The TAU AC voltage limits shall be programmable outside the limits of MIL-STD-704 via the controller. The upper limit voltage range shall be from 118 to 125 volts and the lower limit voltage range shall be 100 to 108 volts.

The default limits for AC voltage monitoring shall be MIL-STD-704. In the event of a recovery from an output power fault, power shall not be restored to the munition until commanded by the controller.

3.3.1.2.1.3.2 Automatic Control

The TAU shall allow the controller to individually power on and power off the 3-phase, 400 Hz power and 28 VDC1 power that is supplied to the munition(s).

3.3.1.2.1.3.3 Munition Sensing

Without power being applied to the munitions, the TAU shall sense whether or not a munition is connected and shall provide the connected status to the controller. The TAU shall inhibit application of munition power when an unmated status is detected. If power is applied to the munition and an unmated condition is sensed the TAU shall disconnect power to the munition(s). Together, the TAU and the controller shall have the capability to perform a munition safe to turn on test prior to application of power to the munition (i.e. continuity checks etc.).

3.3.1.2.1.3.4 Munition Power Up Timer

The TAU shall have a power up timer that is programmable by the controller. Upon reaching 0 seconds the power-up-timer shall shut off power to the munition. The power up timer shall be programmable over a range of 99 minutes to 0 seconds in 1 second intervals.

3.3.1.2.1.3.5 Output Power Current

The TAU shall be capable of switching at least 10 amps per phase for 3-phase 400 Hz power and at least

10 amps for the 28 VDC1 channel in accordance with MIL-STD-1760 requirements. The TAU 3-phase

400 Hz power shall be capable of handling in-rush currents of 20 amperes for 1 millisecond per phase.

3.3.1.2.1.3.6 Output Current Monitor

The TAU shall monitor the output current at the load side of 28 VDC1 lines, all phases of the 3- phase

400 Hz power and the 400 Hz neutral. Upon power application to the CMBRE-Plus, the UUT current monitors shall default to a value of zero until set to a value by the controller.

The monitor shall have upper and lower programmable thresholds which when out of limits shall cause munition power to be shut down in an orderly manner within 100 msec and shall notify the controller of an over-current or under-current condition. In the event of a recovery from a current fault, power shall not be restored to the munition until commanded by the controller. The threshold levels shall be selectable over a range of 0 to 10.5 amps in 100 milliamp steps.

Monitoring shall be possible with and without the use of the neutral line. In addition, the current monitor shall have a programmable delay, which will inhibit current-limit monitoring until the delay time has passed. The programmable delay range shall be 0 to 500 milliseconds.

3.3.1.2.1.3.7 Output Power Status

The TAU shall provide the status of the output power to the controller.

3.3.1.2.1.4 Power Indicator Lamps

At a minimum, the TAU shall provide the following indicator lamps:

a. Main Input Power Lamp (Illuminated when TAU is powered up)

b. 28 VDC1 munition Power (Illuminated when 28 VDC1 powering munition)

c. Each leg of the 3-phase munition Power for each of the munitions (Illuminated when

115/200 VAC is powering munition)

d. TAU Output Power Fault (Illuminates when fault conditions of 3.3.1.2.1.3.1 and

3.3.1.2.1.3.6 exist)

3.3.1.2.2 RTA Addressing

The TAU shall provide the capability of assigning any valid MIL-STD-1760 Remote Terminal

Address (RTA) to the munition. The address shall be received from the controller.

3.3.1.2.3 Communications Bus

The TAU shall be capable of passing information to and receiving information from the controller over a readily available industry standard bus that is typically found in a laptop

PC/controller.

3.31.2.4 Elapsed Time Indicator

The TAU shall have an elapsed time indicator (ETI). The ETI shall be a solid-state device whose contents shall be read and displayed by the controller.

3.3.1.3 CMBRE-Plus Cables

The CMBRE-Plus shall include all cables necessary for interconnection of CMBRE-Plus system components, connection to power sources, and connection to the interface port on the munition container. The cables shall not be potted. Connectors shall be easily removable to allow for intermediate level cable repair.

3.3.1.3.1 Input Power Connector

The TAU input power cable shall be equipped with a Hubbel part number FS-L4, (Government part number WC596/158-1) or equivalent, for use with 3-phase, 400 Hz power sources. An adapter shall be provided to allow the input power cable to be used with a MS25486-30 outlet that also provides 3 phase

400 Hz power.

3.3.1.3.2 Cable Lengths

The standard input power cable shall be 25 ft. The standard CMBRE-Plus system to munition container cable shall be 20 ft. Extended cables that allow the input power source to be 120 ft. away from the munition container shall also be provided. There are no specific limits placed on other cables that may be required.

3.3.1.4 CMBRE-Plus System Performance

3.3.1.4.1 Restricted Materials

The CMBRE-Plus shall meet the requirement of paragraph 3.2.5 of MIL-T-28800E.

3.3.1.4.2 HERO Requirements

The CMBRE-Plus shall meet the operational requirements for Hazards of Electromagnetic

Radiation to Ordnance in accordance with OP-3565.

3.3.1.4.3 Operational

The CMBRE-Plus shall perform the following functions and have the following characteristics to meet

MIL-STD- 1760 and Miniature Munitions Store Interface munition requirements, IEEE

802.3i and IEEE 802.3u, while in the operating environment. The CMBRE-Plus shall be capable of performing a complete wrap around self-test to the munition connector. The CMBRE-Plus shall be capable of performing munition BIT execution and OFP reprogramming on up to four identical munitions sequentially with one cable without disconnecting or connecting any cables once initial setup has been performed. The TAU design shall allow for power to be applied to four munitions sequentially or simultaneously while not exceeding the output power capability specified in

3.3.1.2.1.3.5.

3.3.1.4.3.1 GPS Data Loading

3.3.1.4.3.1.1 GPS Crypto Key Loading

The CMBRE-Plus shall accept up to 8 sets of GPS Crypto keys (Cvw and GUV) per aircraft loadout from a Type I or Type II PCMCIA device that is programmed by the Tactical Air Mission Planning System

(TAMPS), and download them to the munition(s). The CMBRE-Plus shall also be compatible with the

Electronic Key Management System (EKMS) and shall be capable of communicating with AN/CYZ-10

Data Transfer Device for electronic GPS key transfer. The CMBRE-Plus shall be capable of accepting direct entry of GPS cryptographic keys from printed decimal and hexadecimal sources via the controller keyboard for downloading to the munition. The approval to load, process, and store GPS cryptographic keys must be obtained from the National Security Agency /V342 prior to system design review.

Declassification of the CMBRE- Plus will be in accordance with NSA policy. In addition, the CMBRE-

Plus shall comply with the NSA GPS Key Management Guide-Mission Planning Systems minimum security requirements document.

3.2.1.4.3.1.2 Mission Data Loading

The CMBRE-Plus shall be capable of accepting up to 8 sets of mission data per aircraft loadout from a

Type I or Type II PCMCIA device, that is programmed by the Tactical Air Mission Planning System

(TAMPS), and download them to the munition(s). The CMBRE-Plus shall be capable of accepting direct entry of target coordinates via the controller keyboard and download them to the munition.

3.3.1.4.3.2 Munition OFP Updates

The CMBRE-Plus shall be capable of reprogramming munition OFPs when an updated OFP is present on a formatted 3.5” floppy or a PCMCIA storage device.

3.3.1.4.3.3 Munition Identification Verification

The CMBRE-Plus shall be capable of querying the munition for identification verification and ensure the munition is in a safe mode prior to performing any other function.

3.3.1.4.3.4 Munition BIT Initiation

The CMBRE-Plus shall provide the necessary stimulus to initiate the Built In Test of a munition, and shall allow for interpretation of the BIT results.

3.3.1.4.4 CMBRE-Plus Executive Software

The CMBRE-Plus system software shall at a minimum consist of Power Up Built In Test, Fault

Isolation, drivers for control and monitoring of TAU functions and a Menu.

3.3.1.4.4.1 Power Up Built In Test

The CMBRE-Plus system's Power Up Built In Test shall detect ninety-five percent of all CMBRE-Plus failures to the specific munition interface. It is permissible to utilize wrap around cables and a software program running on the controller to reach this level of detection. The CMBRE-Plus Power Up Built In

Test shall verify that all unused munition interface safety-critical lines are tied to ground. The Power Up

Built In Test shall be capable of being run when the operator requests it. The use of additional external equipment shall not be required for running BIT.

3.3.1.4.4.2 Commanded Self-Test

The CMBRE-Plus's Commanded Self-Test shall fault isolate down to the Shop Replaceable Unit (SRU) level. The Commanded Self-Test shall fault isolate to one SRU 90% of the time, to two SRUs 95% of the time and to three SRUs 97% of the time. It is permissible to utilize a software program running on the controller to achieve these levels of isolation.

3.3.1.4.4.3 Menu

The menu shall provide a common operator interface independent of the munition. The menu shall be easily reconfigurable and expandable by a munition manufacturer.

3.3.1.4.4.4 Executive Operational Characteristics

3.3.1.4.4.4.1 Windows XPE Executive

On power-up of the CMBRE-Plus, the Executive software shall search the PCMCIA interface for flash cards containing a Munition Application Program (MAP). The Executive shall execute the Power up BIT in 3.3.1.4.4.1, Commanded Self-Test in 3.3.1.4.4.2, and then go to the Executive main menu. MAPs shall be automatically executed if the Power up BIT and the Commanded Self-test are successful. The

Executive software shall prevent CMBRE MS-DOS MAPs from running under Windows XPE operating system. The Executive software shall also provide access to operating system command prompt i.e. “C:\ prompt” when the controller is operating stand-alone.

3.3.1.4.4.4.2 MS-DOS Executive

On power-up of the CMBRE-Plus, the Executive software shall execute the Power Up BIT in

3.3.1.4.4.1, Commanded Self-Test, 3.3.1.4.4.2, and then go to the Executive main menu and search the

PCMCIA interface for flash cards containing a MAP and display the MAP menu item on the main menu.

The Executive software shall also provide access to operating system command prompt i.e. “C:\ prompt” when the controller is operating stand-alone.

3.3.2 Physical Characteristics

3.32.1 Transportability

With the cover(s) in place, the CMBRE-Plus system shall be sealed in its case(s) and protected for air, ground or other transportation. The display of the controller and any covers for the CMBRE-Plus system shall latch securely for transport. Except for cables and manuals, all detachable parts shall be tethered to the chassis to prevent being lost or separated from the controller or TAU.

3.3.2.2 Size and Weight

The CMBRE-Plus system, and all related external equipment shall fit into three (3) transit cases which shall be dimensioned to not impact the weight, transportation and human factors limitations of this specification.

3.3.2.2.1 Size

The CMBRE-Plus system transit cases shall be dimensioned to allow for passage through hatches 20 inches wide by 38 inches high, reduced further by round corners on a 10 inch radius and through circular openings 25 inches in diameter.

3.3.2.2.2 Weight

When configured for transport, the weight of each transit case except for the controller case, including cables and related external components shall not exceed 42 pounds, with a design goal of 40 pounds. The weight for the transit case containing the controller, standard power cable, controller cable and munition interface cable shall not exceed 55 pounds. If the weight of the controller case exceeds 42 pounds, an appropriate caution label per MIL-STD-1472 shall be affixed to the case.

3.3.2.3 Enclosure Characteristics

3.3.2.3.1 Electro Magnetic Interference & Compatibility

The CMBRE-Plus shall meet all applicable EMI/EMC requirements with the controller display in an upright position, with power to the system applied, and with all cables, extenders and adapters connected. EMI requirements shall be as specified for Navy Surface Ships Above Deck (Weather

Deck) and Air Force Ground Platform applications per Tables II, III, and IV of MIL-STD 461.

Verification of EMI requirements shall be in accordance with MIL-STD-462D.

In addition to the requirements above, the CMBRE-Plus shall be shown to operate satisfactorily in a radiated shipboard electromagnetic environment as defined by MIL-HDBK-235-1B [Table V(a)] and

MIL-HDBK-235-2B [inclusive to 14 GigaHertz].

3.3.2.4 Identification and Markings

Markings and identification plates shall be in accordance with Unique Identification (UID) of MIL-STD-

130. Machine-Readable Information (MRI) shall be in accordance with Data Matrix, ECC 200 per

ISO/IEC 16022 and contain CAGE, Part Number and serial number. Human readable marking information shall be in accordance with MIL-STD-130 and shall include “U.S.” marking and National

Stock Number (NSN). CMBRE-Plus shall incorporate logo labels and color cable marker sleeves unique to CMBRE-Plus to distinguish CMBRE-Plus components from CMBRE.

3.3.2.5 Interchangeability

The CMBRE-Plus system shall be operable after interchanging computer system assemblies, power supplies, CCA’s, cables and or shorting plug.

3.3.2.6 Mechanical Stability

The CMBRE-Plus computer mechanical stability shall be demonstrated in accordance with

4.5.7.4 of MIL-T-28800E. Operational considerations are not applicable to this test so electrical testing of the unit before or after the demonstration is not required.

3.3.3 Reliability

The CMBRE-Plus system shall have a mean time between failure (MTBF) in excess of 4857 operating hours.

3.3.4 Maintainability

The Mean Time To Repair (MTTR) for the CMBRE-Plus system shall be minimized through use of designs that use replaceable modular assemblies and provide for fault isolation. The TAU shall be maintainable at the organizational level for the Air Force and the intermediate level for the

Navy/Marines, without the use of special tools or equipment, via the use of self-test and removal and replacement of SRU's. The total time to unpack a CMBRE-Plus, set it up, run Power Up Bit, run

Commanded BIT, repair, and run the Power Up and Commanded BITs again to verify a successful repair, shall be no more than 30 minutes.

3.3.4.1 Scheduled Maintenance

Other than routine cleaning of the display screen there shall be no required scheduled maintenance.

3.3.5 Environmental Conditions

The CMBRE-Plus system shall be capable of meeting all performance requirements prior to, during, and after exposure to the following environmental conditions, separate or any natural combination thereof.

The equipment shall not exhibit any temporary or permanent degradation because of exposure to any natural combination of environments. Unless otherwise specified the environment conditions shall be in accordance with MIL-T-28800E for Type II, Class 2, Style A equipment where the CMBRE-Plus system is removed from its transit cases. The external 3.5" 1.44 MB floppy drive and CD-ROM drive and other external devices would only be used in an office environment and would not have to meet the environmental conditions of MIL-T-28800E.

3.3.5.1 High Impact Shock

3.3.5.1.1 Grade A Shock

The CMBRE-Plus system, when in its transit case(s) shall be operable after being subjected to a MIL-S-

901 Grade A shock.

3.3.5.1.2 Grade B Shock

The CMBRE-Plus system when out of its transit case(s) and in a flight deck environment shall meet the

MIL-S-901 Grade B requirement. The CMBRE-Plus system shall remain safe after a near miss shock, even if connected to a munition. The CMBRE-Plus system need not be operational after the Grade B shock.

3.3.5.2 Operating Temperature

The operating temperature range of the CMBRE-Plus system shall be -20C to +55C. The external floppy drive and CD-ROM drive operating temperature shall be +10C to +40C.

3.3.5.3 Solar Radiation

The CMBRE-Plus system shall meet the solar radiation requirement of MIL-T-28800E.

3.3.5.4 Functional Shock

This requirement is not applicable.

3.3.5.5 Moisture Resistance

The CMBRE-Plus system with covers off shall be splash proof in accordance with the MIL-T-

28800E Type 1, Class 2, Style A requirements. The CMBRE-Plus system transit case(s) shall be watertight.

3.3.5.6 Loose Cargo Bounce

The CMBRE-Plus system when installed in its transit cases shall pass the Loose Cargo Bounce test of

MIL-T-28800E.

3.3.5.7 Atmosphere

The CMBRE-Plus system shall pass the Salt Atmosphere test for structural parts and for enclosures as specified in MIL-T-28800E.

3.3.5.8 Acoustic Noise

The CMBRE-Plus system shall comply with MIL-T-28800E, paragraph 3.7.12 for Acoustic Noise, except Table VIII Limits for 2000 Hz and 4000 Hz shall be 60dB at 1 ft. and 50 dB at 25 ft.

3.3.5.9 Altitude Test

The CMBRE PLUS system shall be subjected to the Altitude test in accordance with 4.5.5.2 of MIL-T-

28800E. The test altitude shall be 15,000 feet for both operating and non-operating conditions. The non-operating condition will be verified with the equipment packed inside the transit and combination cases as if for storage.

3.3.5.10 Bench Handling Test

The CMBRE Plus computer shall be subjected to a 4-inch free fall on three faces in accordance with

4.5.5.4.3 of MIL-T-28800E. The CMBRE-Plus computer shall be operable and there will be no mechanical damage to any control, indicator, fuse holder, connector, or other protruding component.

3.3.5.11 Vibration Test

The CMBRE PLUS system shall be subjected to the Vibration test in accordance with 4.5.5.3 of MIL-T-

28800E. The CMBRE PLUS system shall be operable after the test and there will be no loose objects or damage to the system

3.4 Design and Construction

The detailed design and construction of the CMBRE-Plus system shall meet the environmental, electrical and mechanical criteria established in the following paragraphs.

3.4.1 Safety

The CMBRE-Plus system safety design activities shall be in accordance with MIL-STD-882

System Safety Program Requirements.

a. The CMBRE-Plus system shall comply with the safety guidelines defined in MIL-HDBK-

454, Guideline 1.

b. Safety labels for voltage, grounding, explosive atmosphere operation and lifting hazards shall be in accordance with ANSI standard Z535.1 through Z535.4.

c. The CMBRE-Plus system shall control the munition interface to reduce the probability of a hazardous event. The CMBRE-Plus system, inclusive of its operator interface, shall contain no single point failure which would result in a MIL-STD-882 Category I or II hazard.

d. The CMBRE-Plus system shall preclude the application of hazardous voltage (greater than 30 volts) to any exposed connector contacts.

3.4.2 Software Safety

The CMBRE-Plus software system safety activities shall be in accordance with the STANAG

4404.

3.4.3 Nuclear, Biological, Chemical, (NBC) and Arctic Operation

The CMBRE-Plus system, cables and associated accessories shall be designed to be unpacked from their transit cases, set up, operated and repacked into the transit cases by an operator wearing either

NBC or Arctic gear. After exposure to an "NBC" environment, the controller shall be capable of being returned to normal service following standard decontamination procedures.

4.0 VERIFICATION

The contractor shall qualify the CMBRE-Plus system requirements in Section 3.0 of this specification.

The objective of this section is to establish the requirements for validation of the Section 3 requirements

4.1 Requirements Verification

As a minimum, the qualification methods identified in Table 4-1 shall be used to show satisfaction of

MIL-T-28800E and Section 3 requirements. Qualification shall be in the form of examination (E), test

(T), demonstration (D), and analysis (A) or any combination thereof that satisfies the requirement of

MIL-T-28800E and Section 3 of this specification. In lieu of examination, test or demonstration qualification methods, qualification may also be achieved by analysis that shows similarity of the item to a previously qualified item or part. Similarity qualification is allowed with the approval of the procuring agency. Table 4-1 identifies the procedures for performing the verification of the requirements.

Examination: An element of verification that is generally nondestructive and typically includes use of sight, hearing, smell, touch, and taste; simple physical manipulation; and mechanical and electrical gauging and measurement.

Test: An element of verification in which scientific principles and procedures are applied to determine the properties of functional capabilities of items.

Demonstration: An element of verification that involves the actual operation of an item to provide evidence that the required functions were accomplished under specific scenarios. The items may be instrumented and performance monitored.

Analysis: An element of verification that uses established technical or mathematical models or simulations, algorithms, graphs, diagrams, or other scientific principles and procedures to provide evidence that stated requirements were met.

Table 4-1. Requirements Compliance Methodology Paragraph Requirement Description Method Document Paragraph/Procedure

REQUIREMENTS

The Contractor shall provide up to forty-six

(46) Common Munitions BIT and

Reprogramming Equipment Units.

Item Definition Consists of a controller, a Test Adapter Unit (TAU), interconnect cables, power connector adapter, the TAU power extension cable, multiple munition switch capability and transit case(s)

E, D 7.3.24 Item shall be inventoried for the specified assemblies.

7.3.14 Multiple munition switch capability shall be demonstrated.

Accessory items shall be included for office use

E 7.3.24

Item shall be inventoried for specified accessories in 3.1.3

Be capable of performing a complete wrap around self-test to the Unit Under Test (UUT) connector.

D SJXE13-

38738-0003

7.3.1

Item shall be setup and the wrap-around self-test performed.

Controller

Definition

The controller shall be ruggedized and self-contained

T SJXM32-

38882-0004, SJ8305-

38161-0032

Item shall be tested for ruggedness to meet environmental requirements of 3.2.5.

The controller shall utilize a commercially available microprocessor that is equivalent to or better in performance than an Intel Celeron operating at 400 MHz

D SJXE13-

38738-0003

7.3.1

Item shall be examined using built in software.

The operating system shall contain both MS-DOS 6.22 and Windows XPE operating system with file sharing capability in a network configuration

D SJXE13-

38738-0003

7.3.16, 7.3.20

Item shall examined by utilizing MS-DOS “MSD” and WinXP “VER” functions.

File sharing shall be demonstrated with a networked.

The controller shall incorporate processor, memory, display, keyboard, floppy disk drive interface, serial data interfaces, one parallel interface, two Universal Serial Bus (USB 1.1) interfaces, one Ethernet interface, a CD- ROM drive, one Miniature Munitions Store Interface (MMSI) Digital Data 1 interface, one MMSI Serial Address interface, one Type III PCMCIA interface capable of accepting either one Type III PCMCIA device or two Type II PCMCIA devices, and a dual redundant MIL-STD- 1553B controller with interface functions within a ruggedized chassis assembly

E SJXE13-

38738-0003

7.3.24

Item shall be inspected to contain:

Display, keyboard, serial interface, parallel interface, two USB 1.1 interfaces, Ethernet interface, MMSI Digital Data 1 interface, two Type II PCMCIA interfaces and a MIL-STD-1553 interface. Additionally, the item shall be inspected to contain a external or internal floppy drive and CD-ROM

Controller Interface Definition

Operator

Interface

The primary operator interface shall be a self-contained keyboard and a minimum 25 line by 80 character…