514.160921WTT01_SOW_Cable_Tester_Circular_Connector_AdapterBoxes.docx

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Electronic Product Manufacturing Federal contract opportunity
Solicitation number
N6449818T5151
Issued by
Department of the Navy Naval Sea Systems Command

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See Attached Statement of Work.

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Cable Tester Circ. Conn. Statement Of Work Synopsis Based on the supplied technical data package procure blank PWBs, electronic and mechanical parts, assemble CCAs and package CCAs into finished boxes as specified. The work is separated into three parts: First Article, Respins as required then once the design is approved the production deliverables.

Table 1 Files in Technical Data Package To Be Provided to Vendor(s)

REF #
File
Description
REF01
contract_document_list.txt
List of files with MD5 hashes
REF02
16270RH02-reva.zip
Circular Connector Adapter 44-52 Plug PWB data and drawings.
REF03
16271RH02-reva.zip
Circular Connector Adapter 44-52 RECEP PWB data and drawings.
REF04
16272RH02-reva.zip
Circular Connector Adapter 40-62 Plug PWB data and drawings.
REF05
16273RH02-reva.zip
Circular Connector Adapter 40-62 RECEP PWB data and drawings.
REF06
16276RH02-reva.zip
Circular Connector Adapter 40-56 Plug PWB data and drawings.
REF07
16277RH02-reva.zip
Circular Connector Adapter 40-56 Recep PWB data and drawings.
REF08
16278RH02-reva.zip
Circular Connector Adapter 36-10 PWB data and drawings.
REF09
16279RH02-reva.zip
Circular Connector Adapter 36-10 Recep PWB data and drawings.
REF10
16280RH02-reva.zip
Circular Connector Adapter 28-21 PWB data and drawings.
REF11
16283RH02-reva.zip
Circular Connector Adapter 28-21 Recep PWB data and drawings.
REF12
16284RH02-reva.zip
Circular Connector Adapter 28-12 Plug PWB data and drawings.
REF13
16285RH02-reva.zip
Circular Connector Adapter 28-12 Recep PWB data and drawings.
REF14
16286RH02-reva.zip
Active Remote BOX DL1-156 PWB data and drawings.
REF15
16287RH02-reva.zip
Active Remote Box PWB data and drawings.
REF16
Active Remote Adapter Box Assembly Drawing v1.pdf
ARA Box detailed parts callout and drawing.
REF17
Banana Jack PCB Mount Adapter.pdf
Detail for mounting banana jack on 16286RH02 PWB.
REF18
Circular Connector Adapter Boxes SOW BOM.pdf
Summary BOM for the entire project.
REF19
Circular Connector Adapter Boxes SOW BOM.xlsx
Detail BOM for the entire project.
REF20
Circular Connector Wall Mount Adapter Bracket.PDF
Fabrication drawing of 6 similar circular connector adapter brackets
REF21
Umbilical Box DL1-156 Assembly Drawing v1.pdf
Umbilical box detailed parts callout and drawing.
REF22
cable tester system drawing 16229WTT02-revA.pdf
Complete system diagram for reference.
REF23
Technical Specification
Complete system technical specification for reference

001 First Article CCA Set Order blank PWBs, buy parts and assemble the following 14 circuit card assemblies as a single set for NSWCPD testing and approval.

a) Qty 1 16287RH02 Active Remote Box Serial Interface CCA, REF15, REF16, REF17

b) Qty 1 16286RH02 Umbilical Adapter CCA, REF14, REF21

c) Qty 1 16285RH02R28-12UR Circular Connector Adapter 28-12 Un-rotated Recep. CCA, REF13, REF20

d) Qty 1 16284RH02P28-12UR Circular Connector Adapter 28-12 Un-rotated Plug CCA, REF12, REF20

e) Qty 1 16283RH02R28-21UR Circular Connector Adapter 28-21 Un-rotated Recep. CCA, REF11, REF20

f) Qty 1 16280RH02P28-21UR Circular Connector Adapter 28-21 Un-rotated Plug CCA, REF10, REF20

g) Qty 1 16279RH02R36-10UR Circular Connector Adapter 36-10 Un-rotated Recep CCA., REF09, REF20

h) Qty 1 16278RH02P36-10UR Circular Connector Adapter 36-10 Un-rotated Plug CCA, REF08, REF20

i) Qty 1 16277RH02R40-56UR Circular Connector Adapter 40-56 Un-rotated Recep. CCA, REF07, REF20

j) Qty 1 16276RH02P40-56UR Circular Connector Adapter 40-56 Un-rotated Plug CCA, REF06, REF20

k) Qty 1 16273RH02R40-62UR Circular Connector Adapter 40-62 Un-rotated Recep. CCA, REF05, REF20

l) Qty 1 16272RH02P40-62UR Circular Connector Adapter 40-62 Un-rotated Plug CCA, REF04, REF20

m) Qty 1 16271RH02R44-52UR Circular Connector Adapter 44-52 Un-rotated Recep. CCA, REF03, REF20

n) Qty 1 16270RH02P44-52UR Circular Connector Adapter 44-52 Un-rotated Plug CCA , REF02, REF20 Optional Deliverables To Fix First Article Issues If any first article CCA requires a respin the applicable optional deliverable will be authorized. Reference documents are the same as for the corresponding first article part numbers. Order redesigned PWB, parts and assemble the CCA.

002. Qty 1 16287RH02 Active Remote Box Serial Interface (Only if specifically authorized)

003. Qty 1 16286RH02 Umbilical Adapter (Only if specifically authorized)

004. Qty 1 16285RH02R28-12UR Circular Connector Adapter 28-12 Un-rotated Recep. (Only if specifically authorized)

005. Qty 1 16284RH02P28-12UR Circular Connector Adapter 28-12 Un-rotated Plug (Only if specifically authorized)

006. Qty 1 16283RH02R28-21UR Circular Connector Adapter 28-21 Un-rotated Recep. (Only if specifically authorized)

007. Qty 1 16280RH02P28-21UR Circular Connector Adapter 28-21 Un-rotated Plug (Only if specifically authorized)

008. Qty 1 16279RH0R36-10UR 2 Circular Connector Adapter 36-10 Un-rotated Recep. (Only if specifically authorized)

009. Qty 1 16278RH02P36-10UR Circular Connector Adapter 36-10 Un-rotated Plug (Only if specifically authorized)

010. Qty 1 16277RH02R40-56UR Circular Connector Adapter 40-56 Un-rotated Recep. (Only if specifically authorized)

011. Qty 1 16276RH02P40-56UR Circular Connector Adapter 40-56 Un-rotated Plug (Only if specifically authorized)

012. Qty 1 16273RH02R40-62UR Circular Connector Adapter 40-62 Un-rotated Recep. (Only if specifically authorized)

013. Qty 1 16272RH02P40-62UR Circular Connector Adapter 40-62 Un-rotated Plug (Only if specifically authorized)

014. Qty 1 16271RH02R44-52UR Circular Connector Adapter 44-52 Un-rotated Recep. (Only if specifically authorized)

015. Qty 1 16270RH02P44-52UR Circular Connector Adapter 44-52 Un-rotated Plug (Only if specifically authorized)

016. Production Deliverable Set Order blank PWBs, parts and assemble completed boxes. Work shall not be done on production deliverables until the vendor receives written approval from the technical POC for the contract confirming the approved design for each board based on first article testing and respins as required. The circular connectors in these boxes shall be one each of the polarizations listed in Ref. 2 – Cable Tester System Drawing. Thus there are 100 circular connectors total, two of each polarization for receptacles and two of each polarization for plugs.

Index
Qty
Part Number
Description
Ref. Docs
1
1
16290RH02P44-52UR
44-52 Umbilical Plug Box Un-rotated
REF21, REF19
2
1
16290RH02P44-52W
44-52 Umbilical Plug Box Rotation W
REF21, REF19
3
1
16290RH02P44-52X
44-52 Umbilical Plug Box Rotation X
REF21, REF19
4
1
16290RH02P44-52Y
44-52 Umbilical Plug Box Rotation Y
REF21, REF19
5
1
16290RH02P44-52Z
44-52 Umbilical Plug Box Rotation Z
REF21, REF19
6
1
16290RH02S44-52UR
44-52 Umbilical Receptacle Box Un-rotated
REF21, REF19
7
1
16290RH02S44-52W
44-52 Umbilical Receptacle Box Rotation W
REF21, REF19
8
1
16290RH02S44-52X
44-52 Umbilical Receptacle Box Rotation X
REF21, REF19
9
1
16290RH02S44-52Y
44-52 Umbilical Receptacle Box Rotation Y
REF21, REF19
10
1
16290RH02S44-52Z
44-52 Umbilical Receptacle Box Rotation Z
REF21, REF19
11
1
16290RH02P40-62UR
40-62 Umbilical Plug Box Un-rotated
REF21, REF19
12
1
16290RH02P40-62W
40-62 Umbilical Plug Box Rotation W
REF21, REF19
13
1
16290RH02P40-62X
40-62 Umbilical Plug Box Rotation X
REF21, REF19
14
1
16290RH02P40-62Y
40-62 Umbilical Plug Box Rotation Y
REF21, REF19
15
1
16290RH02P40-62Z
40-62 Umbilical Plug Box Rotation Z
REF21, REF19
16
1
16290RH02S40-62UR
40-62 Umbilical Receptacle Box Un-rotated
REF21, REF19
17
1
16290RH02S40-62W
40-62 Umbilical Receptacle Box Rotation W
REF21, REF19
18
1
16290RH02S40-62X
40-62 Umbilical Receptacle Box Rotation X
REF21, REF19
19
1
16290RH02S40-62Y
40-62 Umbilical Receptacle Box Rotation Y
REF21, REF19
20
1
16290RH02S40-62Z
40-62 Umbilical Receptacle Box Rotation Z
REF21, REF19
21
1
16290RH02P40-56UR
40-56 Umbilical Plug Box Unrotated
REF21, REF19
22
1
16290RH02P40-56W
40-56 Umbilical Plug Box Rotation W
REF21, REF19
23
1
16290RH02P40-56X
40-56 Umbilical Plug Box Rotation X
REF21, REF19
24
1
16290RH02P40-56Y
40-56 Umbilical Plug Box Rotation Y
REF21, REF19
25
1
16290RH02P40-56Z
40-56 Umbilical Plug Box Rotation Z
REF21, REF19
26
1
16290RH02S40-56UR
40-56 Umbilical Receptacle Box Un-rotated
REF21, REF19
27
1
16290RH02S40-56W
40-56 Umbilical Receptacle Box Rotation W
REF21, REF19
28
1
16290RH02S40-56X
40-56 Umbilical Receptacle Box Rotation X
REF21, REF19
29
1
16290RH02S40-56Y
40-56 Umbilical Receptacle Box Rotation Y
REF21, REF19
30
1
16290RH02S40-56Z
40-56 Umbilical Receptacle Box Rotation Z
REF21, REF19
31
1
16290RH02P36-10UR
36-10 Umbilical Plug Box Un-rotated
REF21, REF19
32
1
16290RH02P36-10W
36-10 Umbilical Plug Box Rotation W
REF21, REF19
33
1
16290RH02P36-10X
36-10 Umbilical Plug Box Rotation X
REF21, REF19
34
1
16290RH02S36-10UR
36-10 Umbilical Receptacle Box Unrotated
REF21, REF19
35
1
16290RH02S36-10W
36-10 Umbilical Receptacle Box Rotation W
REF21, REF19
36
1
16290RH02S36-10X
36-10 Umbilical Receptacle Box Rotation X
REF21, REF19
37
1
16290RH02P28-21UR
28-21 Umbilical Plug Box Un-rotated
REF21, REF19
38
1
16290RH02P28-21W
28-21 Umbilical Plug Box Rotation W
REF21, REF19
39
1
16290RH02P28-21X
28-21 Umbilical Plug Box Rotation X
REF21, REF19
40
1
16290RH02P28-21Y
28-21 Umbilical Plug Box Rotation Y
REF21, REF19
41
1
16290RH02S28-21UR
28-21 Umbilical Receptacle Box Un-rotated
REF21, REF19
42
1
16290RH02S28-21W
28-21 Umbilical Receptacle Box Rotation W
REF21, REF19
43
1
16290RH02S28-21X
28-21 Umbilical Receptacle Box Rotation X
REF21, REF19
44
1
16290RH02S28-21Y
28-21 Umbilical Receptacle Box Rotation Y
REF21, REF19
45
1
16290RH02P28-12UR
28-12 Umbilical Plug Box Un-rotated
REF21, REF19
46
1
16290RH02P28-12W
28-12 Umbilical Plug Box Rotation W
REF21, REF19
47
1
16290RH02P28-12X
28-12 Umbilical Plug Box Rotation X
REF21, REF19
48
1
16290RH02S28-12UR
28-12 Umbilical Receptacle Box Un-rotated
REF21, REF19
49
1
16290RH02S28-12W
28-12 Umbilical Receptacle Box Rotation W
REF21, REF19
50
1
16290RH02S28-12X
28-12 Umbilical Receptacle Box Rotation X
REF21, REF19
51
1
16290RH01P44-52UR
44-52 Active Remote Adapter Plug Box Un-rotated
REF16, REF19
52
1
16290RH01P44-52W
44-52 Active Remote Adapter Plug Box Rotation W
REF16, REF19
53
1
16290RH01P44-52X
44-52 Active Remote Adapter Plug Box Rotation X
REF16, REF19
54
1
16290RH01P44-52Y
44-52 Active Remote Adapter Plug Box Rotation Y
REF16, REF19
55
1
16290RH01P44-52Z
44-52 Active Remote Adapter Plug Box Rotation Z
REF16, REF19
56
1
16290RH01S44-52UR
44-52 Active Remote Adapter Receptacle Box Un-rotated
REF16, REF19
57
1
16290RH01S44-52W
44-52 Active Remote Adapter Receptacle Box Rotation W
REF16, REF19
58
1
16290RH01S44-52X
44-52 Active Remote Adapter Receptacle Box Rotation X
REF16, REF19
59
1
16290RH01S44-52Y
44-52 Active Remote Adapter Receptacle Box Rotation Y
REF16, REF19
60
1
16290RH01S44-52Z
44-52 Active Remote Adapter Receptacle Box Rotation Z
REF16, REF19
61
1
16290RH01P40-62UR
40-62 Active Remote Adapter Plug Box Unrotated
REF16, REF19
62
1
16290RH01P40-62W
40-62 Active Remote Adapter Plug Box Rotation W
REF16, REF19
63
1
16290RH01P40-62X
40-62 Active Remote Adapter Plug Box Rotation X
REF16, REF19
64
1
16290RH01P40-62Y
40-62 Active Remote Adapter Plug Box Rotation Y
REF16, REF19
65
1
16290RH01P40-62Z
40-62 Active Remote Adapter Plug Box Rotation Z
REF16, REF19
66
1
16290RH01S40-62UR
40-62 Active Remote Adapter Receptacle Box Un-rotated
REF16, REF19
67
1
16290RH01S40-62W
40-62 Active Remote Adapter Receptacle Box RotationW
REF16, REF19
68
1
16290RH01S40-62X
40-62 Active Remote Adapter Receptacle Box Rotation X
REF16, REF19
69
1
16290RH01S40-62Y
40-62 Active Remote Adapter Receptacle Box Rotation Y
REF16, REF19
70
1
16290RH01S40-62Z
40-62 Active Remote Adapter Receptacle Box Rotation Z
REF16, REF19
71
1
16290RH01P40-56UR
40-56 Active Remote Adapter Plug Box Un-rotated
REF16, REF19
72
1
16290RH01P40-56W
40-56 Active Remote Adapter Plug Box Rotation W
REF16, REF19
73
1
16290RH01P40-56X
40-56 Active Remote Adapter Plug Box Rotation X
REF16, REF19
74
1
16290RH01P40-56Y
40-56 Active Remote Adapter Plug Box Rotation Y
REF16, REF19
75
1
16290RH01P40-56Z
40-56 Active Remote Adapter Plug Box Rotation Z
REF16, REF19
76
1
16290RH01S40-56UR
40-56 Active Remote Adapter Receptacle Box Un-rotated
REF16, REF19
77
1
16290RH01S40-56W
40-56 Active Remote Adapter Receptacle Box Rotation W
REF16, REF19
78
1
16290RH01S40-56X
40-56 Active Remote Adapter Receptacle Box Rotation X
REF16, REF19
79
1
16290RH01S40-56Y
40-56 Active Remote Adapter Receptacle Box Rotation Y
REF16, REF19
80
1
16290RH01S40-56Z
40-56 Active Remote Adapter Receptacle Box Rotation Z
REF16, REF19
81
1
16290RH01P36-10UR
36-10 Active Remote Adapter Plug Box Un-rotated
REF16, REF19
82
1
16290RH01P36-10W
36-10 Active Remote Adapter Plug Box Rotation W
REF16, REF19
83
1
16290RH01P36-10X
36-10 Active Remote Adapter Plug Box Rotation X
REF16, REF19
84
1
16290RH01S36-10UR
36-10 Active Remote Adapter Receptacle Box Un-rotated
REF16, REF19
85
1
16290RH01S36-10W
36-10 Active Remote Adapter Receptacle Box Rotation W
REF16, REF19
86
1
16290RH01S36-10X
36-10 Active Remote Adapter Receptacle Box Rotation X
REF16, REF19
87
1
16290RH01P28-21UR
28-21 Active Remote Adapter Plug Box Un-rotated
REF16, REF19
88
1
16290RH01P28-21W
28-21 Active Remote Adapter Plug Box Rotation W
REF16, REF19
89
1
16290RH01P28-21X
28-21 Active Remote Adapter Plug Box Rotation X
REF16, REF19
90
1
16290RH01P28-21Y
28-21 Active Remote Adapter Plug Box Rotation Y
REF16, REF19
91
1
16290RH01S28-21UR
28-21 Active Remote Adapter Receptacle Box Un-rotated
REF16, REF19
92
1
16290RH01S28-21W
28-21 Active Remote Adapter Receptacle Box Rotation W
REF16, REF19
93
1
16290RH01S28-21X
28-21 Active Remote Adapter Receptacle Box Rotation X
REF16, REF19
94
1
16290RH01S28-21Y
28-21 Active Remote Adapter Receptacle Box Rotation Y
REF16, REF19
95
1
16290RH01P28-12UR
28-12 Active Remote Adapter Plug Box Un-rotated
REF16, REF19
96
1
16290RH01P28-12W
28-12 Active Remote Adapter Plug Box Rotation W
REF16, REF19
97
1
16290RH01P28-12X
28-12 Active Remote Adapter Plug Box Rotation X
REF16, REF19
98
1
16290RH01S28-12UR
28-12 Active Remote Adapter Receptacle Box Un-rotated
REF16, REF19
99
1
16290RH01S28-12W
28-12 Active Remote Adapter Receptacle Box Rotation W
REF16, REF19
100
1
16290RH01S28-12XUR
28-12 Active Remote Adapter Receptacle Box Rotation X
REF16, REF19

End production deliverables.

Appendix 1: Unique Part Numbers The following table summarizes the quantity of each unique part number without dash options. Optional respin quantities are not included.

Table 2 Unique CCA Part Number Summary

First Article
Production
Total
Part #
Description
Rotation
Qty
Rotation
Qty
Qty
16287RH02
Active Remote Box Serial Interface CCA
50
51
16286RH02
Umbilical Adapter CCA
50
51
16270RH02
Circular Connector Adapter 44-52 Plug CCA
UR
1
2 EA. UR,W,X,Y,Z
10
11
16272RH02
Circular Connector Adapter 40-62 Plug CCA
UR
1
2 EA. UR,W,X,Y,Z
10
11
16276RH02
Circular Connector Adapter 40-56 Plug CCA
UR
1
2 EA. UR,W,X,Y,Z
10
11
16278RH02
Circular Connector Adapter 36-10 Plug CCA
UR
1
2 EA. UR,W,X
6
7
16280RH02
Circular Connector Adapter 28-21 Plug CCA
UR
1
2 EA. UR,W,X,Y
8
9
16284RH02
Circular Connector Adapter 28-12 Plug CCA
UR
1
2 EA. UR,W,X
6
7
16271RH02
Circular Connector Adapter 44-52 Receptacle CCA
UR
1
2 EA. UR,W,X,Y,Z
10
11
16273RH02
Circular Connector Adapter 40-62 Receptacle CCA
UR
1
2 EA. UR,W,X,Y,Z
10
11
16277RH02
Circular Connector Adapter 40-56 Receptacle CCA
UR
1
2 EA. UR,W,X,Y,Z
10
11
16279RH02
Circular Connector Adapter 36-10 Receptacle CCA
UR
1
2 EA. UR,W,X
6
7
16283RH02
Circular Connector Adapter 28-21 Receptacle CCA
UR
1
2 EA. UR,W,X,Y
8
9
16285RH02
Circular Connector Adapter 28-12 Receptacle CCA
UR
1
2 EA. UR,W,X
6
7
200
214

Rev. 30-APR-2018-01 Cable Tester Circ. Conn. Statement Of Work Page 1

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