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Ohio Replacement Towed Buoy Land Based Test Site Component Fabrication Statement of Work (SOW)
1. Purchase Description
This document covers the SOW for fabrication of components for use on the Deployed Systems Team Ohio Replacement Towed Buoy Land Based Test Site.
The SOW covers the fabrication of 31 unique parts and 121 total parts as detailed in Table 1. All components to be manufactured in accordance with the fabrication drawings called out in Table 1. Components shall each be marked using the fabrication drawing number except whereas specified in the notes section of Table 1.
Substitutions Military Standards and Specifications specified in the fabrication drawings may be replaced with suitable Commercial Specifications and Standards when applicable. Proposed alternate standards and specifications shall be included with quoted services and include, but are not limited to, items such as:
· Weld Specifications
· Weld Inspections
· Heat Treatments
· Painting, Preservation and Priming
· Component Marking Material substitutions will be considered on a case by case basis when specified materials are not available or cost effective. Proposed material substitutions shall be of equivalent or better mechanical properties. The contract COR will determine whether a proposed material substitution is acceptable or not acceptable.
2. Drawings and CDRLs
Contractor must provide the following documentation with material delivery:
a. Material Certification Documentation must certify that all materials used are in accordance with the requirements set forth in Table 1 or in accordance with an approved material substitution.
b. Dimensional Inspection Documentation must certify that all components meet the dimensional requirements set forth in each of the fabrication drawings in Table 1. Any deviation from the dimensional requirements must be approved through writing by the contract COR.
3. Government Furnished Property
The government will provide 8 MIL-M-17508 7E450 Navy resilient mounts. These mounts are to be modified IAW Item 11 (Modified Mount) per drawing 1717C2051 REV A.
4. Period of Performance The period of performance is 20 weeks after receipt of order.
Table 1 - Fabricated Components
| ITEM |
| QTY |
| DESCRIPTION |
| MATERIAL REQUIRED |
| MATERIAL SPECIFICATION |
| FABRICATION DRAWING |
| Drawing Revsion |
| NOTES |
| 1 |
| 2 |
| CHOCKS |
| CONSISTS OF ITEMS 2,3,4 |
| CONSISTS OF ITEMS 2,3,4 |
| EHQ10750 |
| 1 |
| FABRICATE PER DETAIL 45C FROM ITEMS 2, 3, AND 4 |
| 2 |
| 6' |
| FLAT BAR, 1/2" X 2" |
| CARBON STEEL |
| ASTM A36 |
| EHQ10750 |
| 1 |
| PART OF ITEM 1 |
| 3 |
| 3' |
| FLAT BAR, 1/2" X 3 1/4" |
| CARBON STEEL |
| ASTM A36 |
| EHQ10750 |
| 1 |
| PART OF ITEM 1 |
| 4 |
| 2 |
| PULL HANDLE, ROUND GRIP, WELD ON |
| STEEL |
| COMMERCIAL |
| EHQ10750 |
| 1 |
| PART OF ITEM 1, McMaster Carr P/N 1871A69 |
| 5 |
| 1 |
| DRUM SHAFT ALIGNMENT FIXTURE |
| ALUMINUM ALLOY |
| ALUMINUM ALLOY 5083 PER |
ASTM-B221
| 6 |
| 1 |
| PLATE, THRUST |
| CRES |
| SEE FABRICATION DRAWING |
| 1710D1026 |
| C |
| 7 |
| 1 |
| RING, SPACER |
| CRES |
| ASTM A240 OR ASTM A276, CL 316, CONDITION A |
| 1710B1025 |
| A |
| 8 |
| 1 |
| SUPPORT PLATE, BEARING |
| STEEL |
| ASTM A242 or ASTM A588 |
| 1713E1028 |
| B |
| 9 |
| 12 |
| SPACER |
| STEEL |
| ASTM A36 |
| SEE NOTES |
| A |
| MANUFACTURE TO DIMENSIONS: |
2.0" OD, .937" ID, 1" THICK
MARK AS "SPACER"
| 10 |
| 1 |
| MOTOR MOUNT FRAME |
| STEEL |
| ASTM A36 |
| 1713E1035 |
| K |
| SHEETS PROVIDED AS SEPARATE PDF FILES |
| 11 |
| 8 |
| MOUNT, MODIFIED |
| GFE |
| GFE |
| 1717C2051 |
| A |
| 8 MIL-M-17508 7E450 MOUNTS WILL BE PROVIDED AS GFE FOR MODIFICATION |
ACCORDANCE WITH DWG NO. 1717C2051
| 12 |
| 8 |
| WASHER, SHOCK MOUNT |
| CRES |
| SEE FABRICATION DRAWING |
| 1710B1037 |
| B |
| 13 |
| 8 |
| PLATE, BUMPER |
| CRES |
| ASTM A240 OR ASTM A276, CL 316, CONDITION A |
| 1710C2053 |
| A |
| 14 |
| 4 |
| STUD |
| CRES |
| ASTM A240 OR ASTM A276, CL 316, CONDITION A |
| 1710C2052 |
| A |
| 15 |
| 4 |
| SLEEVE, BUMPER |
| RUBBER |
| MIL-R-6855, CLASS 2, TYPE B, GRADE 70 |
| 1710C2054 |
| A |
| 16 |
| 3 |
| PLATE, 1" THICK |
| STEEL |
| MIL-S-22698 |
| 6690422 |
| A |
| ITEM 10, FABRICATED PER DETAIL 19-A |
MARK AS "6690422-10"
| 17 |
| 1 |
| PLATE, 1" THICK |
| STEEL |
| MIL-S-22698 |
| 6690422 |
| A |
| Item 11, FABRICATED PER DETAIL 19-B |
MARK AS "6690422-10"
| 18 |
| 5 |
| STAND-OFF |
| CRES |
| ASTM A240 OR ASTM A276, CL 316, CONDITION A |
| 1710B1027 |
| A |
| 19 |
| 1 |
| STAND-OFF |
| CRES |
| ASTM A240 OR ASTM A276, CL 316, CONDITION A |
| 1710B1156 |
| A |
| 20 |
| 3 |
| ROLLER |
| MULTIPLE |
| SEE FABRICATION DRAWING |
| 1713D1060 |
| C |
| ADHESIVE PER 0351A0010-2 REQUIRED FOR COMPONENT ASSEMBLY |
| 21 |
| 6 |
| BRACKET, ROLLER |
| CRES |
| ASTM A240 OR ASTM A276, CL 316, CONDITION A |
| 1710D1064 |
| F |
| 22 |
| 6 |
| SLEEVE BEARING, ROLLER |
| MONEL 400 |
| QQ-N-281 |
| 1710C1062 |
| B |
| 23 |
| 6 |
| BEARING, ROLLER |
| RULON A/R |
| SPECIFICATION 0351A0174 |
| 1710C1063 |
| E |
| 24 |
| 1 |
| ROD |
| CRES |
| ASTM A240 OR ASTM A276, CL 316, CONDITION A |
| Rod v.1 |
| - |
| 25 |
| 2 |
| BRACKET, ROLLER |
| CRES |
| ASTM A240 OR ASTM A276, CL 316, CONDITION A |
| Roller Bracket v.1 |
| - |
| 26 |
| 5 |
| ROLLER, MODULAR |
| MULTIPLE |
| SEE FABRICATION DRAWING |
| Roller Modular v.1 |
| - |
| ADHESIVE PER 0351A0010-2 REQUIRED FOR COMPONENT ASSEMBLY |
| 27 |
| 6 |
| SPACER |
| UHMWPE |
| MIL-B-17901 |
| Spacer v.1 |
| - |
| 28 |
| 2 |
| BOTTOM ENDCAP |
| CRES |
| ASTM A240 OR ASTM A276, CL 316, CONDITION A |
| Bottom End Cap v.1 |
| - |
| 29 |
| 1 |
| HOUSING, SEAL |
| REINFORCED POLYCARBONATE |
| ASTM D3935 |
CLASS PC110GZ0A43350
| 30 |
| 1 |
| RETAINER, SEAL HOUSING |
| MONEL 400 |
| QQ-N-281 |
| 1710D1059 |
| - |
| 31 |
| 2 |
| SHAFT, GUIDE |
| MONEL 400 |
| QQ-N-281 |
| 1710D1070 |
| B |
| 32 |
| 2 |
| BLOCK, ANTIROTATION |
| CRES |
| ASTM A240 OR ASTM A276, CL 316, CONDITION A |
| 1710C1094 |
| D |
| 33 |
| 2 |
| SUPPORT, SHAFT |
| CRES |
| ASTM A240 OR ASTM A276, CL 316, CONDITION A |
| 1710D1097 |
| C |
| 34 |
| 1 |
| AN/BRR-6B FLEX COUPLING INSTALLATION TOOL |
| TEFLON |
| L-P-403 |
| SK-7518 |
| A |