SOW rev1.pdf

STATEMENT OF

WORK

RELEASE ASSEMBLY PDS BOXES PDS 12531R

Specifications

Fabricate boxes per drawing PDS 12531R, sheets 8 through 18:

Side panel, end panel, top panel, and bottom panel material (plywood) must be ¼ inch thick (nominal).

Wood frame strips (cleats) to be nominal 1” x 3” (3/4” x 2 ½”) Wood used must be heat treated. Heat treat stamp (ISPM 15 certification) must be on both the box and the lid (per DoDM 4140.65) Staples or nails must be installed from inside panel surface out to frames to ensure complete penetration of panels to frames.

Fasteners (Klimps) per MS24535–3 (for 1” x 3” cleats) (possible vendor – New

Haven Moving Equipment P/N 625-3) Clips are MS24535–5 (possible vendor – New Haven Moving Equipment P/N

NH625-C)

Ship items assembled (dunnage and foam in wooden box) Cardboard box must fit into bag Ship Barrier Bags separately Item 17 Barrier Bag - Barrier bag material must be MIL-PRF-22191, Type 1, Class 1.

Size is 48” x 36”, bag must open on 48” side (Note: dimensions given are minimum inner dimensions).

NOTE: Note 12 - The stencil must be on the foam dunnage. This should be included in the box.

Boxes must meet POP testing requirements per code of federal regulations, CFR Title 49 Section 178.

o Section 178.601e indicates that for combination packagings, the periodic retests must be conducted at least once every 24 months. Therefore, if testing has been conducted and passed within the last 24 months from a particular vendor, the POP test does not need to be conducted.

o Boxes must undergo Drop test per Section 178.603, Vibration Standard per Section 178.608 and Stacking Test per Title 49 CFR 178.606 by an accredited laboratory prior to turning boxes over.

o Test reports must be provided and meet the requirements of Section 178.601.l, Record Retention.

o Per section 178.602, boxes will be tested in same manner as if prepared for transportation; therefore, an additional weight will need to be added so that box is tested at a weight of 73 lbs or more. (This accounts for component packaged with dunnage and additional 10% of weight of box to allow for variability in manufacturing or humidity) o After POP testing is completed, boxes will be turned over to NSWC Corona det. Seal Beach.

Vendor shall document that the boxes meet the requirements of drawing PDS 12531R

Do not stencil outer box

Delivery invoice must be itemized indicating quantity of Assembled boxes and Barrier Bags

First Article Sample must be provided.

Exclude the following items:

o Wrap (item 16) o Desiccant (item 18) o Indicator (item 19)

AFT SHELL PDS 63224L

Specifications:

Fabricate per Drawing PDS 63224 L:

Wood used must be heat treated. Heat treat stamp (ISPM 15 certification) must be on both the box and the lid (per DoDM 4140.65) Fasteners (Klimps) per MS24535–3 (for 1” x 3” cleats) (possible vendor – New Haven Moving Equipment P/N 625-3) Clips are MS24535–5 (possible vendor – New Haven Moving Equipment P/N

NH625-C)

Ship items assembled (dunnage and foam in wooden box) Cardboard box must fit into bag Ship Barrier Bags separately Item 12 Barrier bag material must be MIL-PRF-22191, Type 1, Class 1. Size is 58” x 46”, open on 58” (Note: dimensions given are minimum inner dimensions).

Do not stencil outer box.

Delivery invoice must be itemized indicating quantity of Assembled boxes, Klimps and Barrier Bags Exclude the following items:

o Indicators (item 13) o Desiccant (item 14) o Wrap (item 17) o Tape (item 20) o Steel Strapping (item 21) o Decal (item 23) o Stencils (items 24-25) o Foam (item 27) o Fwd-Aft Shell Protector (item 28) o Aft- Aft Shell Protector (item 29)

NOSE ASSEMBLY PDS 63316 H

Style: BOX - BAG – BOX

(all dimension are in inches) Length Width Depth

Box Dimension Inner Box 24 10 10 Outer Box 28 ½ 14 ½ 14 ½

Foam Bottom and Top 28 ¼ 14 ¼ 2 Thick

2 End Pieces 10 ¼ 10 ¼ 2 Thick 2 Side Pieces 28 ¼ 10 ¼ 2 Thick

Barrier Bag (minimum) 27 37*

Total foam pieces – 6 pieces per box.

Foam – dark (grey) Polyurethane foam per MIL-P-26514, type 1, class 2, Grade C,

2.4 lbs per cu ft density Barrier bag material must be MIL-PRF-22191, Type 1, Class 1. Size is 27” x 37”, open on 37” (Note: dimensions given are minimum inner dimensions).

Inner Cardboard box must fit into bag Ship Barrier Bags separately Delivery invoice must be itemized indicating quantity of boxes and Barrier Bags

RB Cable PDS 61745

Fiberboard Stiffener (Domestic fiberboard meeting requirements of ASTM-D4727)

Style: Stiffener-Bag - Box (Mil-Std 2073 Method 51)

(all dimensions are in inches)

Length Width Depth

Stiffener (Board) 4 12 Bag Dimension (minimum) 6* 16

ANTENNA, 90 DEGREE PDS 63402

Fiberboard Container (cardboard)

Style: BAG –BOX (Mil-Std 2073 Method 51)

(All dimensions are in inches) Length Width Depth

Box 10 6 6 Bag Dimension (minimum) 9 * 17

ANTENNA, 270 DEGREE PDS 63403

Style: BAG –BOX (Mil-Std 2073 Method 51)

(all dimensions are in inches) Length Width Depth

Box 10 6 6 Bag Dimension (minimum) 9 * 17

W1 PDS 62312

Inner Box 28 6 3 Bag Dimension (minimum) 14 * 36 Outer Box 29 7 4

W2 PDS 62313

Inner Box 4 4 4 Bag Dimension (minimum) 10 * 13 Outer Box 5 5 5

W3 PDS 62314

Style: BAG –BOX (Mil-Std 2073 Method 52)

Inner Box 6 4 4 Bag Dimension (minimum) 12 * 13 Outer Box 7 5 5

W4 PDS 62315

Inner Box 12 8 4 Bag Dimension (minimum) 17 * 22 Outer Box 13 9 5

W5 PDS 66651

Inner Box 4 4 4 Bag Dimension (minimum) 10 * 13 Outer Box 5 5 5

Nut IFD Connector PDS 63408

Box 4 4 4 Bag Dimension (minimum) 6* 10

AFT CLOSURE PDS 62688

Box 16 16 6 Bag Dimension (minimum) 21 * 26 Foam (Qty 2) 16 16 1 1/2

Polyurethane foam Mil-P26514 type 1 class 2 2.4 lbs / cubic ft density

Note: The following is true for all cardboard type boxes

All fiberboard container dimensions given are inside dimensions.

Barrier bag material must be MIL-PRF-22191, Type 1, Class 1. (Note: dimensions given are minimum inner dimensions).

Asterisk (*) Indicates Open on this side Bag shall fit over inner box.

Group barrier bags together Have box open on the length dimension.

Boxes may be shipped flat.

Group boxes together by PDS number and label for identification.

Delivery invoice must be itemized indicating quantity of boxes, Stiffeners and Barrier

Bags

*************************************** PACKAGING DATA **************************************

NO CURRENT CONTRACT PDS NO REV

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-12531 R

SHEET 01 OF 18

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 6P 1420LWMO44568 5654449

EXP HAZ MRL CHARACTERISTICS

DANGEROUS ELECTRICAL

ITEM NOMENCLATURE MA/MI

MK4/D5 RELEASE ASSY COMPLETE MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RBH 10/02/2013 RJL 10/09/2013 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-FINISH SERVICE

12 16.25 12.25 5 NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A ZZ 001 1 ZZ ZZ ZZ Z ZZ A 000 00 W4 G5 O 4 Y 51

B ZZ 001 1 ZZ ZZ ZZ Z ZZ B 000 00 W4 G5 O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

Z AND ZZ CODINGS DENOTE SHIPPING CONTAINER MODEL P55685.

WHEN CONTAINER IS NOT AVAILABLE, FABRICATE CONTAINER PER

DETAILS ON CONTINUATION SHEETS.

*********************** INTERCHANGEABILITY **************************

OS8244-12531 CONTAINER CAN BE USED TO SHIP HAZMAT ITEM PER OS8244-65342

AND OS8244-88636. POP UN NUMBER MUST BE VISIBLE ON THE CONTAINER'S

PANEL(S). NO CONTAINER RE-IDENTIFICATION IS REQUIRED. REFERENCE LMSC-DO59448

APPENDIX A, SECTION: CONFIGURATION MANAGEMENT FOR REUSABLE PDS SHIPPING

CONTAINER. HENCE, CONTAINERS PER OS8244-12531,-65342, AND -88636 ARE ALL

INTERCHANGEABLE.

OS8244-12531 CONTAINER CAN ALSO BE USED TO SHIP NON-HAZMAT ITEM PER

OS8244-88640 AND -78562. POP UN NUMBER MUST BE COVERED TEMPORARILY FOR

SHIPPING. NO PDS CONTAINER RE-IDENTIFICATION IS REQUIRED. HOWEVER, ANY

FABRICATED CONTAINER PER OS8244-88640 AND -78562 IS NOT INTERCHANGEABLE

WITH OS8244-12531 (THAT MEANS ANY FABRICATED OS8244-88640 OR OS8244-78562

CONTAINERS CANNOT BE USED TO SHIP ITEM PER OS8244-12531).

LEVEL B:

SAME AS LEVEL A

CHANGE SUMMARY: REV. R

UPDATED INTERCHANGEABILITY NOTE.

SEE CHANGE SUMMARY IN SHEET 9 FOR MORE REV. R CHANGES.

rhall

ITAR NOTE

*************************************** PACKAGING DATA **************************************

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-63224 L

SHEET 01 OF 04

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 3077409

EXP HAZ MRL CHARACTERISTICS

STURDY

ITEM NOMENCLATURE MA/MI

AFT SHELL ASSEMBLY MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RBH 01/07/2015 HHL 01/08/2015 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-ITEM SERVICE

CLASSIFIED CLASSIFIED CLASSIFIED CLASSIFIED NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A 52 001 1 00 ZZ ZZ Z ZZ A 000 00 00 J8 O 4 Y 51

B 52 001 1 00 ZZ ZZ Z ZZ B 000 00 00 J8 O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

Z AND ZZ CODINGS DETAILED ON CONTINUATION SHEETS.

FOR SHIPMENTS TO PANTEX USE MIL-PRF-131, CLASS 1, BARRIER MATERIAL WITH

MS20003-2 INDICATOR PROVIDED THERE IS AN INSPECTION WINDOW TO VIEW

MS20003-2 INDICATOR THROUGH BARRIER MATERIAL.

BARRIER BAG PER MIL-PRF-22191, TYPE I, MAY BE USED AS AN ALTERNATE

TO MIL-PRF-131, CLASS 1

METHOD 50 MARKING IS REQUIRED PER MIL-STD-129, SECTION 5.10.10.

LEVEL B:

SAME AS LEVEL A.

CHANGE SUMMARY: REVISION L

UPDATED PACKAGING NOTES. METHOD 50 MARKING NOTES WAS SECTION 5.2.10.

ADDED NOTE FOR SHIPMENTS TO PANTEX.

SEE CHANGE SUMMARY ON SHEET 4 FOR REVISION L CHANGES.

ITAR

P******************************** PACKAGING DATA ********************************

PACKAGING DATA SHEET (PDS) PER OS 8244 63316 H

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 3077405

EXP HAZ MRL CHARACTERISTICS

STURDY

ITEM NOMENCLATURE MA/MI

NOSE ASSEMBLY MI

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RBH 11/19/2012 RJL 12/05/2012 C4 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-ITEM SERVICE

13 EST 23 EST 8 DIA EST N/A NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAXIMUM OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A 52 1 1 00 EA ZZ X ED A 0 00 00 BV O 4 Y 51

B 42 1 1 00 EA ZZ X EC B 0 00 00 BV O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

ASSURE THAT RUBBER PROTECTOR IS INSTALLED ON AFT END OF PART.

ALTERNATE TO RUBBER PROTECTOR: PROTECT ENTIRE NOSE ASSEMBLY

SURFACE WITH EA AND WRAP WITH BG.

B SIZE AS REQUIRED, E SIZE AS REQUIRED, D38. CUSHION WITH 2 INCHES

THICK GH ON ALL SIX SIDES BETWEEN E AND B SIZE AS REQUIRED. FILL

VOIDS WITH BG TO MAKE SURE THAT THE HARDWARE DOES NOT SHIFT INSIDE

THE CONTAINER. USE SAE AS26860 TYPE II INDICATOR.

ALTERNATE SEALING METHOD IS PERMISSIBLE WHEN SAFETY REQUIREMENTS

PROHIBIT HEAT SEALING. SEAL USING TAPE PER ASTM D5486/D5486M,

TYPE I, CLASS OPTIONAL.

FOR SHIPMENTS TO PANTEX USE MIL-PRF-131, CLASS 1, BARRIER

MATERIAL WITH MS20003-2 INDICATOR PROVIDED THERE IS AN INSPECTION

WINDOW TO VIEW MS20003-2 INDICATOR THROUGH BARRIER MATERIAL.

BARRIER BAG PER MIL-PRF-22191, TYPE 1, MAY BE USED AS AN ALTERNATE

TO MIL-PRF-131, CLASS 1.

METHOD 50 MARKING PER MIL-STD-129, SECTION 5.2.10 IS REQUIRED.

APPLY NWRM SYMBOL USING 5676111-101 DECAL(S) IN ACCORDANCE

WITH OD67841. APPLY TAMPER EVIDENT TAPE, P/N: PST-RC-2R IN

ACCORDANCE WITH OD67841.

FOR UK PACKAGING/SHIPPING, THE APPLICATIONS OF NWRM SYMBOL(S)

AND TAMPER EVIDENT TAPE ARE TO BE IN ACCORDANCE WITH OD68307.

LEVEL B: SAME AS LEVEL A LESS D AND METHOD 50 MARKING.

CHANGE SUMMARY REV. "H":

ADDED ALTERNATE BARRIER MATERIAL. UPDATED SPCL MRKS.

SHEET 1 of 01

ITAR NOTE

BARRIER BAG PDS 88881-20

DESCRIPTION:

Mk4A/Alternate Release Assembly (ARA) Barrier Bag

Specifications:

Material: MIL-PRF-22191, Type 1, Class 1

Minimum Inner Dimensions: 51”x46” (with one 46” side left unsealed)

BARRIER BAG