DRAWINGS_FOR_UK_PDS_BOXES.pdf

STATEMENT OF

WORK

FY 18 UK PDS 12531 Contract

OFF-SITE

BOX

RELEASE ASSEMBLY PDS BOXES PDS 12531R

Specifications

Fabricate boxes per drawing PDS 12531R, sheets 8 through 18:

Side panel, end panel, top panel, and bottom panel material (plywood) must be ¼ inch thick (nominal).

Wood frame strips (cleats) to be nominal 1” x 3” (3/4” x 2 ½”)

Wood used must be heat treated. Heat treat stamp (ISPM 15 certification) must be on both the box and the lid (per DoDM 4140.65)

Staples or nails must be installed from inside panel surface out to frames to ensure complete penetration of panels to frames.

Fasteners (Klimps) per MS24535–3 (for 1” x 3” cleats) (possible vendor – New Haven Moving Equipment P/N 625-3)

Clips are MS24535–5 (possible vendor – New Haven Moving Equipment P/N

NH625-C)

Ship items assembled (dunnage and foam in wooden box)

Cardboard box must fit into bag

Ship Barrier Bags separately

Item 17 Barrier Bag - Barrier bag material must be MIL-PRF-22191, Type 1, Class 1.

Size is 48” x 36”, bag must open on 48” side (Note: dimensions given are minimum inner dimensions).

NOTE: Note 12 - The stencil must be on the foam dunnage. This should be included in the box.

Boxes must meet POP testing requirements per code of federal regulations, CFR Title 49 Section 178.

o Boxes must undergo Drop test per Section 178.603, Vibration Standard per Section 178.608 and Stacking Test per Title 49 CFR 178.606 by an accredited laboratory prior to turning boxes over.

o Test reports with a POP number must be provided and meet the requirements of Section 178.601.l, Record Retention.

o Per section 178.602, boxes will be tested in same manner as if prepared for transportation; therefore, an additional 20 lbs will need to be added to box prior to performing POP testing (Component being packaged along with dunnage is approximately 14 lbs and plus additional 10% of weight of box to allow for variability in manufacturing or humidity).

o After POP testing is completed, boxes will be turned over to NSWC Corona det. Seal Beach.

Do not stencil outer box

Delivery invoice must be itemized indicating quantity of Assembled boxes, Klimps and Barrier Bags

First Article Sample must be provided.

Exclude the following items:

o Wrap (item 16) o Desiccant (item 18) o Indicator (item 19)

*************************************** PACKAGING DATA **************************************

NO CURRENT CONTRACT PDS NO REV

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-12531 R

SHEET 01 OF 18

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 6P 1420LWMO44568 5654449

EXP HAZ MRL CHARACTERISTICS

DANGEROUS ELECTRICAL

ITEM NOMENCLATURE MA/MI

MK4/D5 RELEASE ASSY COMPLETE MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RBH 10/02/2013 RJL 10/09/2013 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-FINISH SERVICE

12 16.25 12.25 5 NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A ZZ 001 1 ZZ ZZ ZZ Z ZZ A 000 00 W4 G5 O 4 Y 51

B ZZ 001 1 ZZ ZZ ZZ Z ZZ B 000 00 W4 G5 O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

Z AND ZZ CODINGS DENOTE SHIPPING CONTAINER MODEL P55685.

WHEN CONTAINER IS NOT AVAILABLE, FABRICATE CONTAINER PER

DETAILS ON CONTINUATION SHEETS.

*********************** INTERCHANGEABILITY **************************

OS8244-12531 CONTAINER CAN BE USED TO SHIP HAZMAT ITEM PER OS8244-65342

AND OS8244-88636. POP UN NUMBER MUST BE VISIBLE ON THE CONTAINER'S

PANEL(S). NO CONTAINER RE-IDENTIFICATION IS REQUIRED. REFERENCE LMSC-DO59448

APPENDIX A, SECTION: CONFIGURATION MANAGEMENT FOR REUSABLE PDS SHIPPING

CONTAINER. HENCE, CONTAINERS PER OS8244-12531,-65342, AND -88636 ARE ALL

INTERCHANGEABLE.

OS8244-12531 CONTAINER CAN ALSO BE USED TO SHIP NON-HAZMAT ITEM PER

OS8244-88640 AND -78562. POP UN NUMBER MUST BE COVERED TEMPORARILY FOR

SHIPPING. NO PDS CONTAINER RE-IDENTIFICATION IS REQUIRED. HOWEVER, ANY

FABRICATED CONTAINER PER OS8244-88640 AND -78562 IS NOT INTERCHANGEABLE

WITH OS8244-12531 (THAT MEANS ANY FABRICATED OS8244-88640 OR OS8244-78562

CONTAINERS CANNOT BE USED TO SHIP ITEM PER OS8244-12531).

LEVEL B:

SAME AS LEVEL A

CHANGE SUMMARY: REV. R

UPDATED INTERCHANGEABILITY NOTE.

SEE CHANGE SUMMARY IN SHEET 9 FOR MORE REV. R CHANGES.

FY 18 UK PDS 12531 Contract rhall

ITAR NOTE