HTT_Complete.pdf

user Typewritten Text HTT Enclosure - Top View user Typewritten Text user Typewritten Text user Typewritten Text 12/17/15 user Typewritten Text

HTT Enclosure - Connector Panel user Typewritten Text user Typewritten Text

CAMtasticDXP (TM):

Typewritten Text <- .2" High user Typewritten Text user Typewritten Text user Typewritten Text user Typewritten Text user Typewritten Text user Typewritten Text user Typewritten Text user Typewritten Text Top Silkscreen user Typewritten Text user Typewritten Text user Typewritten Text .12" High Black, Unless Noted user Typewritten Text

CAMtasticDXP (TM):

Typewritten Text Connector Panel Silkscreen user Typewritten Text user Typewritten Text user Typewritten Text .12" High Black Ink user Typewritten Text

MACHINED PARTS FOR HTT TE-763632 ENCLOSURE

Revision - 12/18/2015

The HTT Enclosure is a 17 x 17 x 4 aluminum enclosure and bottom plate, with similar fabrication to BUD AC-1431/BPA-1531. See 'HTT_Encl_Dwg.pdf' for additional details. Pictures and additional documents i i fil ' ld i ' id d f f l d h li i f thi it d ith thin zip file 'old.zip' are provided for reference only and show an earlier version of this unit made with the BUD enclosure. Additionally, Filters and Filter Holders are to be fabricated per 'LEDx_Bezel.pdf' and LEDx_BZL_Holder.pdf'. The filenames are preceded by the 'Find Number' reference from the Top Level HTT Enclosure Parts List (FN01_, etc.).

Quantities indicated in this document are those required to make a single HTT unit.

FN Qty Description Dwg Notes 1 1 Chassis 17 x 17 x 4 FN01_HTT_Encl.pdf 2 1 Plate, Bottom 17 x 17 Build To fit FN 1

39 3 Filter Holder, large for T1, T2, T3 FN39_LED4_BZL_Holder.pdf 40 1 Filter Holder, small for DS13 FN40 LED1 BZL Holder.pdf40 1 Filter Holder, small for DS13 FN40_LED1_BZL_Holder.pdf 41 3 Filter, Large FN41_LED4_Bezel.pdf 42 1 Filter, Small FN42_LED1_Bezel.pdf

Notes for FN 1 & 2 Fabricate from .062' 5052-H32 Sheet Alum. Alloy Apply MIL DTL 5541 Class 3 chemical conversion coatingApply MIL-DTL-5541, Class 3 chemical conversion coating.

Paint exterior surface with Stantron Gray, Color 135 or Equiv.

Silkscreen Top and Connector Panel per drawings.

Basic Enclosure will be similar size/style to BUD AC-1431/BPA-1531 Use 6-32 PEM nuts on Bottom Lip of Enclosure to Attach Bottom Plate (8 Places)

Notes for FN 39 & 40 Fabricate from .062' 5052-H32 Sheet Alum. Alloy Apply MIL-DTL-5541, Class 3 chemical conversion coating.

Notes for FN 41 & 42 Fabricate from Visualux 2424XG1.5 material

HTT LED1 ASSEMBLY DRAWING

user Typewritten Text user Typewritten Text user Typewritten Text Component Side user Typewritten Text

Solder Side user Typewritten Text user Typewritten Text

LED1 PCB PARTS LIST FOR HTT TE-763632

FN Qty Refd P/N Mfr Desc ALT 1 Notes

1 1 HTT-L1-15343-01 PCB

2 1 C1 TAP226K016CCS AVX Cap., 22 uF, 16V, Tant 3 1 C2 M39014/02-1338 Cap., .01 uF, 200V 4 1 U1 DM9368N Rochester 7-seg decoder/driver 5 1 DS1 HDSP-513E Avago 7-Segment LED, .6", Red socketed (use F/N 6) 6 1 KSS010-176TG Advanced Interconnect Low Profile Skt Strip for DS1-4 * GFM - 10 pin, cut in half 7 1 J2 39-30-1041 Molex Conn., 4 Pin, R/A, Male 39-30-1042 ** Mounts on Solder Side 8 1 R1 RLR07C1002FR Res., 10K, 1% RLR07C1002FS 9 1 J1 5499206-1 TE Conn, 10 Pin, M, HDR, Vert ** Mounts on Solder Side

Notes:

F/N 6 is GFM F/N 7 & F/N 9 Mount on Solder Side of PCB Use SN63/PB37 Solder, As Required.

C:\Users\user\Desktop\HTT New\PCB Assemblies\FN02_(DS13)\HTT_LED1_PCB_INFO.txt Friday, December 18, 2015 11:57 AM

HTT LED1 PCB Fabrication 12/18/15

Material; FR-4, 1 oz. copper, .062", 2 Layers, HASL Surface Finish

Board size: 2.000" x 2.000"

PCB Board Stack:

Top Overlay HTT-L1-15343-01.GTO Top Solder Mask HTT-L1-15343-01.GTS Top Layer HTT-L1-15343-01.GTL Bottom Layer HTT-L1-15343-01.GBL Bottom Solder Mask HTT-L1-15343-01.GBS

Mechanical Layer 1 HTT-L1-15343-01.GM1 (Board Outline)

NC Drill File HTT-L1-15343-01.TXT (combined)

NCDrill File Report For: Disp1DigV2b.PcbDoc 12/9/2015 4:32:00 PM

Layer Pair : Top Layer to Bottom Layer ASCII RoundHoles File : HTT-L1-15343-01.TXT

Tool Hole Size Hole Type Hole Count Plated Tool Travel T1 32mil (0.8128mm) Round 22 3.53 Inch (89.55 mm) T2 39mil (0.9906mm) Round 10 0.90 Inch (22.86 mm) T3 42mil (1.0668mm) Round 10 1.90 Inch (48.26 mm) T4 72mil (1.8288mm) Round 4 0.60 Inch (15.21 mm) T5 110mil (2.794mm) Round 2 NPTH 1.10 Inch (27.94 mm) T6 118mil (2.9972mm) Round 1 NPTH 0.00 Inch (0.00 mm) T7 125mil (3.175mm) Round 4 NPTH 3.65 Inch (92.71 mm) Totals 53 11.67 Inch (296.54 mm)

-1-

HTT Main Logic Board (1A1) Assembly Drawing user Typewritten Text user Typewritten Text user

Component Side

MAIN LOGIC PCB (1A1) PARTS LIST FOR HTT TE-763632

FN QTY REFD Mfr Desc P/N ALT 1 ALT 2

1 1 PCB HTT_MN_15338-01

2 4 U1 2 U7 U26 TI or Equiv IC Flip Flop SN74LS74AN2 4 U1-2, U7, U26 TI or Equiv. IC, Flip-Flop SN74LS74AN 3 1 U5 TI or Equiv. IC, Mux SN74LS157N 4 4 U20-22, U31 TI or Equiv. IC, Inverter SN7404N 5 3 U15 - U17 TI or Equiv. IC, Counter SN74LS160AJ 6 1 U24 TI or Equiv. IC, Timer LM556CN/NOPB 7 2 U4, U27 TI or Equiv. IC, Nand SN74LS00Nq 8 1 U6 TI or Equiv. IC, Demux SN74LS154N SN74154N 9 1 U8 TI or Equiv. IC, Nor SN74LS27N

10 3 U18, U19, U23 TI or Equiv. IC, Driver ULS2003H ULN2003AN 12 3 R10, R11, R14 Res., 5.11K, 1% RLR07C5111FR RLR07C5111FS 13 13 R1-9, R15, R19-21 Res., 10K, 1% RLR07C1002FR RLR07C1002FS 14 2 R12, R13 TT/BI Tech Res., Pot., 10K, 10 Turn 64YR10KLF14 2 R12, R13 TT/BI Tech Res., Pot., 10K, 10 Turn 64YR10KLF 15 33 C1, C4-17, C61-C78 Cap., .01 uF, 200V M39014/02-1338 16 1 C3 Cap., .068 uF, 50VDC M39003/01-3055 17 1 C2 Cap., .33 uF, 50VDC M39003/01-3067 19 1 R18 Resistor, 348 Ohm, 1% RLR07C3480FR RLR07C3480FS 22 1 U29 TI or Equiv. IC, Flip-Flop SN74LS112AN 23 1 U28 TI or Equiv IC Up/Dn Counter 74LS190N HD74LS190P23 1 U28 TI or Equiv. IC, Up/Dn Counter 74LS190N HD74LS190P 24 2 C18, C19 Cap., 22 uF, 50VDC M39003/01-2380 M39003/01-2620 M39003/01-2860 25 36 C25-60 Cap., .1 uF, 100VDC M39014/02-1350 26 20 R22-R41 Resistor, 825 Ohm, 1%, 3W RW79U8250F 27 8 U9-14, U25, U30 TI or Equiv. IC, Data Selector SN74LS251N 28 1 U3 TI or Equiv. IC, And SN74LS08N 31 1 J1 TE C 26 Pi F HD b R/A 5748481 531 1 J1 TE Conn, 26 Pin, F, HDsub, R/A 5748481-5 32 1 J2 ITT Conn, 50 Pin, M, Dsub, R/A M24308/24-29 DDMM50PD 1218440-5 33 1 J3 TE Conn, 26 Pin, M, HDsub, R/A 5749769-1 34 1 J4 TE Conn, 26 Pin, M, HDR, Vert 5499206-6 35 1 J5 TE Conn, 10 Pin, M, HDR, Vert 5499206-1 36 3 J1, J2, J3 TE Female Screwlock Assy Kit 5205817-3 5205817-1, , y

Note: Use SN63/PB37 Solder, As Required.

C:\Users\user\Desktop\HTT New\PCB Assemblies\FN08_(1A1)\HTT_Main_PCB_INFO.txt Friday, December 18, 2015 1:02 PM

Preliminary HTT Main PCB Fabrication 04/27/15

Material; FR-4, 1 oz. copper, .062", 6 Layers, HASL Surface Finish

Board size: 7.375" x 6.200"

PCB Board Stack:

Top Overlay HTT_MN_15338-01.GTO Top Solder Mask HTT_MN_15338-01.GTS Top Layer HTT_MN_15338-01.GTL Mid Layer 1 HTT_MN_15338-01.G1 VCC Plane HTT_MN_15338-01.GP1 GND Plane HTT_MN_15338-01.GP2 Mid Layer 2 HTT_MN_15338-01.G2 Bottom Layer HTT_MN_15338-01.GBL Bottom Solder Mask HTT_MN_15338-01.GBS

Mechanical Layer 1 HTT_MN_15338-01.GM1 (Board Outline)

NC Drill File HTT_MN_15338-01.TXT (combined)

NCDrill File Report For: TesterV1d.PcbDoc 12/4/2015 2:42:24 PM

Layer Pair : Top Layer to Bottom Layer ASCII RoundHoles File : HTT_MN_15338-01.TXT

Tool Hole Size Hole Type Hole Count Plated Tool Travel T1 28mil (0.7112mm) Round 10 4.00 Inch (101.49 mm) T2 32mil (0.8128mm) Round 654 107.88 Inch (2740.17 mm) T3 39mil (0.9906mm) Round 128 30.76 Inch (781.39 mm) T4 46mil (1.1684mm) Round 50 5.40 Inch (137.25 mm) T5 125mil (3.175mm) Round 6 6.42 Inch (163.09 mm) T6 110mil (2.794mm) Round 4 NPTH 4.80 Inch (121.92 mm) T7 156mil (3.9624mm) Round 5 NPTH 22.45 Inch (570.12 mm) Totals 857 181.71 Inch (4615.42 mm)

Component Side user Typewritten Text user Typewritten Text user Typewritten Text

HTT LED4 ASSEMBLY DRAWING

Solder Side user Typewritten Text user Typewritten Text

LED4 PCB PARTS LIST FOR HTT TE-763632

FN Qty Refd P/N Mfr Desc ALT 1 Notes

1 1 HTT_L4_15345-01 PCB

2 1 C1 TAP226K016CCS AVX Cap 22 uF 16V Tant2 1 C1 TAP226K016CCS AVX Cap., 22 uF, 16V, Tant 3 4 C2-C5 M39014/02-1338 Cap., .01 uF, 200V 4 4 U1-U4 DM9368N Rochester 7-seg decoder/driver 5 4 DS1-DS4 HDSP-513E Avago 7-Segment LED, .6", Red socketed (use F/N 6) 6 4 KSS010-176TG Advanced Interconnect Low Profile Skt Strip for DS1-4 * GFM - 10 pin, cut in half 7 1 JP1 961206-6404-AR 3M Header .1, 2 Rows, 3 Pos 8 1 J2 39-30-1041 Molex Conn., 4 Pin, R/A, Male 39-30-1042 ** Mounts on Solder Side 9 2 Q1, Q2 2N2222A Transistor, NPN, TO-18 JANTX2N2222A

10 1 R1 RLR07C1002FR Res., 10K, 1% RLR07C1002FS 11 2 R2, R4 RN60D3301FB14 Vishay Res., 3.3K, 1%, 1/4W 12 2 R3, R6 RN60D1800FB14 Vishay Res., 180 Ohm, 1%, 1/4W 13 1 J1 5499206-6 TE Conn, 26 Pin, M, HDR, Vert ** Mounts on Solder Side13 1 J1 5499206 6 TE Conn, 26 Pin, M, HDR, Vert Mounts on Solder Side 14 2 MD1802D Multicomp Insulator Pad for Q1, Q2

Notes:

F/N 6 is GFM F/N 8 & F/N 13 Mount on Solder Side of PCB Use SN63/PB37 Solder As RequiredUse SN63/PB37 Solder, As Required.

C:\Users\user\Desktop\HTT Temp\Source\PCB\HTT_LED4_PCB_INFO.txt Friday, December 18, 2015 3:02 PM

HTT LED4 PCB Fabrication 12/18/15

Material; FR-4, 1 oz. copper, .062", 2 Layers, HASL Surface Finish

Board size: 3.500" x 2.350"

PCB Board Stack:

Top Overlay HTT_L4_15345-01.GTO Top Solder Mask HTT_L4_15345-01.GTS Top Layer HTT_L4_15345-01.GTL Bottom Layer HTT_L4_15345-01.GBL Bottom Solder Mask HTT_L4_15345-01.GBS

Mechanical Layer 1 HTT_L4_15345-01.GM1 (Board Outline)

NC Drill File HTT_L4_15345-01.TXT (combined)

NCDrill File Report For: Disp4DigV2l.PcbDoc 12/11/2015 1:54:29 PM

Layer Pair : Top Layer to Bottom Layer ASCII RoundHoles File : HTT_L4_15345-01.TXT

Tool Hole Size Hole Type Hole Count Plated Tool Travel T1 28mil (0.7112mm) Round 14 5.05 Inch (128.29 mm) T2 32mil (0.8128mm) Round 84 16.95 Inch (430.52 mm) T3 39mil (0.9906mm) Round 32 3.67 Inch (93.17 mm) T4 42mil (1.0668mm) Round 40 5.50 Inch (139.70 mm) T5 72mil (1.8288mm) Round 4 0.55 Inch (13.89 mm) T6 110mil (2.794mm) Round 2 NPTH 1.90 Inch (48.26 mm) T7 118mil (2.9972mm) Round 1 NPTH 0.00 Inch (0.00 mm) T8 125mil (3.175mm) Round 4 NPTH 7.55 Inch (191.77 mm) Totals 181 41.17 Inch (1045.60 mm)

ENCLOSURE PARTS LIST FOR HTT TE-763632

FN Qty Refd ASSY Mfg P/N Mfr Desc Notes Alternates 1 1 MACH HTT_ENCL Chassis, 17 x 17 x 4 2 1 MACH HTT BOT Plate Bottom2 1 MACH HTT_BOT Plate, Bottom 3 1 DS13 PCB HTT_LED1 7 Seg LED w/ Decoder/driver 1 Digit LED PCB Assy 4 3 S1, S2, S5 2PB12-T2 Honeywell Switch, Pushbutton, Mom, DPDT 4PB717-T2, 2PB717-T2 5 1 S3 12147A APEM Switch, Toggle, DPDT, (On)-Off-(On) 8837K2 6 1 PS1 HWS15A-5/A Lambda Power Suppy 5VDC, 3A HWS15-5/A 7 1 J1 D38999/40WJ35SN G&H Connector BL00W25-35SN 8 1 1A1 PCB HTT_MAIN SUB ASSY Main Logic PCB 9 5 1451E Keystone Spacer, Brass, Hex, 1/4", #6 x .75" For Main Board NAS1786B06-12

10 1 17512 10 B1 Volex 18 AWG, 3 Wire Pwr Cord w/ Plug Replaces old FN 10 & FN 11 12 1 1197 Heyco Strain Relief, SR 6N2-4 For Power Cord (.315 dia cord) 13 1 TB1 37TB03B Marathon Terminal Block 15 1 S4 8824K14 Eaton Switch, Toggle Power Switch 16 1 XF1 03450613H Littelfuse Fuse Holder 17 1 F1 BK/ABC-5 Bussmann Fuse, 5A, Fast Blo 19 3 T1-T3 PCB HTT_LED4 7 Seg LED w/ Decoder/driver 4 Digit LED PCB Assy 20 1 PS2 HWS50A-24/A Lambda Power Suppy 28VDC, 2A 21 2 S6, S7 MTA106E Alcoswitch Switch, Toggle, SPDT, ON-OFF-ON MS24655-211 22 1 J2 D38999/40WJ35PN G&H Connector BL00W25-35PN 23 1 J3 D38999/40WB5PA G&H Connector BL00W11-5PA 25 1 LED1 SSH-LX5091 Lumex LED Grommet/Holder, T-1 3/4 26 1 LED1 HLMP-3301 Avago LED, Red, T-1 3/4 30 1 P1 1757823-8 TE Conn, 26 Pin, M, HD Dsub, crimp includes 28-22 AWG contacts M24308/4-12 31 1 P2 1-1757820-0 TE Conn, 50 Pin, F, DSub, crimp includes 24-20 AWG contacts M24308/2-5 32 1 P3 1757824-8 TE Conn 26 Pin F HD Dsub crimp includes 28-22 AWG contacts M24308/2-1232 1 P3 1757824 8 TE Conn, 26 Pin, F, HD Dsub, crimp includes 28 22 AWG contacts M24308/2 12 33 4 P4, P6-P8 66900-226LF FCI Conn, 26 Pin, Ribbon (Main/T1-T3) 34 2 P5, P9 66900-210LF FCI Conn, 10 Pin, Ribbon (Main/DS13) 36 4 P10-P13 39-31-1048 Molex Conn, Plug 4 pin Power conn. For LED modules 37 16 39-00-0182 Molex Socket, 18-24 AWG, Sel Gold Pins for F/N 36 38 16 2087 Keystone Standoff, SS, Hex, M/F, 1/4", #4 x .375" For LED Display Boards 39 3 MACH LED4 BZL HDLR Filter Holder large for T1 T2 T339 3 MACH LED4_BZL_HDLR Filter Holder, large for T1, T2, T3 40 1 MACH LED1_BZL_HDLR Filter Holder, small for DS13 41 3 MACH LED4_BEZEL Filter, large for T1, T2, T3 42 1 MACH LED1_BEZEL Filter, small for DS13 43 3 P1, P2, P3 5205980-1 TE Kit, Screw Retainer for P1, P2, P3

NOTESNOTES:

Items marked 'PCB' or 'MACH' in the 'ASSY' column are sub-assemblies covered under separate drawings.

Vendor to Provide Appropriate Wire, Lugs, Splices, Wiremarkers, Heatshink and other incidental material, As Required.

Vendor to Provide Appropriate Stainless Steel Hardware, As Required.

Use SN63/PB37 Solder, As Required.

ENCLOSURE WIRELIST FOR HTT TE-763632

Revised 12/18/15

WIRE # FROM TO REMARKS MATL FUNCTION/NOTE

1 P2-36 J2-48 22 AWG

2 P2-19 J2-49 22 AWG

3 P2-2 J2-50 22 AWG

4 P2-35 J2-51 22 AWG

5 P2-1 J2-52 22 AWG

6 P2-18 J2-53 22 AWG

7 P2-34 J2-54 22 AWG

8 P2-3 J2-55 22 AWG

9 P2-20 J2-38 22 AWG

10 P2-40 J2-66 22 AWG

11 P2-23 J2-67 22 AWG

12 P2-6 J2-68 22 AWG

13 P2-39 J2-69 22 AWG

14 P2-5 J2-70 22 AWG

15 P2-22 J2-71 22 AWG

16 P2-38 J2-72 22 AWG

17 P2-7 J2-73 22 AWG

18 P2-24 J2-65 22 AWG

19 P2-44 J2-39 22 AWG

20 P2-27 J2-40 22 AWG

21 P2-10 J2-41 22 AWG

22 P2-43 J2-42 22 AWG

23 P2-9 J2-43 22 AWG

24 P2-26 J2-44 22 AWG

25 P2-42 J2-45 22 AWG

26 P2-11 J2-46 22 AWG

27 P2-28 J2-47 22 AWG

28 P2-48 J2-57 22 AWG

29 P2-31 J2-58 22 AWG

30 P2-14 J2-59 22 AWG

31 P2-47 J2-60 22 AWG

32 P2-13 J2-61 22 AWG

33 P2-30 J2-62 22 AWG

34 P2-46 J2-63 22 AWG

35 P2-12 J2-64 22 AWG

36 P2-29 J2-56 22 AWG

37 P2-17 J2-29 22 AWG

38 P2-16 J2-30 22 AWG

39 P2-15 J2-31 22 AWG

40 P2-33 J2-32 22 AWG

41 P2-49 J2-33 22 AWG

42 P2-50 J2-34 22 AWG

43 P1-8 J1-83 22 AWG UH OPEN CMD

44 P1-17 J1-28 22 AWG CELL 1 OPEN CMD

45 P1-26 J1-39 22 AWG CELL 2 OPEN CMD

46 P1-16 J1-51 22 AWG CELL 3 OPEN CMD

47 P1-25 J1-62 22 AWG CELL 4 OPEN CMD

48 P1-9 J1-74 22 AWG CELL 5 OPEN CMD

49 P1-18 J1-85 22 AWG CELL 6 OPEN CMD

50 P1-5 J1-96 22 AWG CELL 7 OPEN CMD

51 P1-14 J1-107 22 AWG CELL 8 OPEN CMD

52 P1-23 J1-84 22 AWG UH CLOSE CMD

53 P1-4 J1-29 22 AWG CELL 1 CLOSE CMD

54 P1-6 J1-40 22 AWG CELL 2 CLOSE CMD

55 P1-15 J1-52 22 AWG CELL 3 CLOSE CMD

56 P1-24 J1-63 22 AWG CELL 4 CLOSE CMD

57 P1-2 J1-75 22 AWG CELL 5 CLOSE CMD

58 P1-11 J1-86 22 AWG CELL 6 CLOSE CMD

59 P1-20 J1-97 22 AWG CELL 7 CLOSE CMD

60 P1-3 J1-108 22 AWG CELL 8 CLOSE CMD

61 P1-22 J3-C 22 AWG

62 P1-12 SP1 Splice with wire # 63, 64 22 AWG STRIKEDOWN ENB 63 SP1 J1-125 Splice with wire # 62, 64 22 AWG STRIKEDOWN ENB 64 SP1 J3-A Splice with wire # 62, 63 22 AWG STRIKEDOWN ENB 65 P1-21 SP2 Splice with wire # 66, 67 22 AWG SYSTEM ENABLE 66 SP2 J1-126 Splice with wire # 65, 67 22 AWG SYSTEM ENABLE 67 SP2 J3-B Splice with wire # 65, 66 22 AWG SYSTEM ENABLE

68 P3-24 S7-C 22 AWG SW RTN 1

69 P3-6 S7-NC* *STRK DN POS 22 AWG

70 P3-15 S5-NO 22 AWG

71 S7-NO* S5-C *SYS ENB POS 22 AWG

72 P3-25 S1-NC 22 AWG CELL SW

73 P3-26 S1-NO 22 AWG CELL SW

74 P1-10 J1-93 22 AWG 1 KHZ

75 P1-1 J1-94 22 AWG 100 HZ

76 P3-14 S2-NO 22 AWG

77 P3-17 S6-NO* *TACTICAL POS 22 AWG

78 P3-8 S6-NO* *STRK DN POS 22 AWG

79 P3-9 S3-1* *OPEN POS 22 AWG

80 P3-18 S3-3* *CLOSE POS 22 AWG

81 P3-22 S1-C 22 AWG NEW RTN ON PCB

82 P3-23 S6-C 22 AWG SW RTN 2

83 S6-C S2-C 22 AWG SW RTN 2

84 S2-C S3-2 22 AWG SW RTN 2

85 P3-7 LED1-ANODE 22 AWG

86 P3-16 LED1-CATH 22 AWG

87 PS1-(+V) SP3 Splice with wire # 88, 89, 90 16 AWG +5VDC 88 P3-3 SP3 Splice with wire # 87, 89, 90 22 AWG +5VDC 89 P3-12 SP3 Splice with wire # 87, 88, 90 22 AWG +5VDC 90 SP3 J1-70 Splice with wire # 87, 88, 89 22 AWG +5VDC 91 PS1-(+V) SP4 Splice with wire # 92, 93, 94, 95 16 AWG +5VDC 92 P10-1 SP4 Splice with wire # 91, 93, 94, 95 22 AWG +5VDC (T1) 93 P11-1 SP4 Splice with wire # 91, 92, 94, 95 22 AWG +5VDC (T2) 94 P12-1 SP4 Splice with wire # 91, 92, 93, 95 22 AWG +5VDC (T3) 95 P13-1 SP4 Splice with wire # 91, 92, 93, 94 22 AWG +5VDC (DS13) 96 PS1-(-V) SP5 Splice with wire # 97, 98, 99, 100 16 AWG RTN 97 SP5 PS2-(-V) Splice with wire # 96, 98, 99, 100 16 AWG RTN 98 P3-20 SP5 Splice with wire # 96, 97, 99, 100 22 AWG RTN 99 P3-21 SP5 Splice with wire # 96, 97, 98, 100 22 AWG RTN 100 SP5 J1-71 Splice with wire # 96, 97, 98, 99 22 AWG RTN 101 PS1-(-V) SP6 Splice with wire # 102, 103, 104, 105 16 AWG RTN 102 P10-3 SP6 Splice with wire # 101, 103, 104, 105 22 AWG RTN (T1) 103 P11-3 SP6 Splice with wire # 101, 102, 104, 105 22 AWG RTN (T2)

104 P12-3 SP6 Splice with wire # 101, 102, 103, 105 22 AWG RTN (T3) 105 P13-3 SP6 Splice with wire # 101, 102, 103, 104 22 AWG RTN (DS13) 106 PS2-(-V) SP7 Splice with wire # 107, 108, 109, 110 16 AWG RTN 107 P3-19 SP7 Splice with wire # 106, 108, 109, 110 22 AWG RTN 108 SP7 J1-3 Splice with wire # 106, 107, 109, 110 22 AWG RTN 109 SP7 J1-106 Splice with wire # 106, 107, 108, 110 22 AWG RTN 110 SP7 J2-8 Splice with wire # 106, 107, 108, 109 22 AWG RTN

111 PS2-(+V) J1-34 22 AWG +28VDC

112 P3-10 PS2-(+V) 22 AWG +28VDC

113 LC-N (BLU) TB1-1 LINE CORD - NEUTRAL LC NEUTRAL

114 LC-L (BRN) F1-1 LINE CORD - LINE LC LINE

115 F1-2 S4-1C 18 AWG LINE

116 S4-1NO TB1-2 POWER SWITCH 18 AWG LINE

117 LC-G (GRN) TB1-3 LINE CORD LC GROUND

118 TB1-3 CHASSIS 18 AWG

119 TB1-3 PS2-FG TWIST 119/120/121 3T18 GROUND

120 TB1-2 PS2-L TWIST 119/120/121 3T18 LINE

121 TB1-1 PS2-N TWIST 119/120/121 3T18 NEUTRAL

122 PS2-FG PS1-FG TWIST 122/123/124 3T18 GROUND

123 PS2-L PS1-L TWIST 122/123/124 3T18 LINE

124 PS2-N PS1-N TWIST 122/123/124 3T18 NEUTRAL

MATL

16 wire, 16 AWG, white, MIL-W-16878/4 (Type E) 18 wire, 18 AWG, white, MIL-W-16878/4 (Type E) 22 wire, 22 AWG, white, MIL-W-16878/4 (Type E)

3T18 3 x (wire, 18 AWG, white, MIL-W-16878/4 (Type E)) Twisted LC Volex Cordset 18/3 P/N 175512 10 B1

Ribbon Cable 1:

26 Pin Ribbon Cable (4 connectors - Daisy chain: From J4 on Main PCB (P4) to J1 on T1, T2 & T3 Display PCB's (P6, P7, P8))

Ribbon Cable 2:

10 Pin Ribbon Cable (2 connectors - From J5 on Main PCB (P5) to J1 on DS13 Display PCB (P9))

NOTES:

SP = Splice Point - Use NAS-1744 type wire splices (SP1 - SP7) Wires #96/97 should be one continuous 16 AWG wire with SP5 placed inline.

Use wiremarkers on both ends of each wire: 'From/To'. Wire 1 would be 'P2-36/J2-48'.

Uses lacing tape to bind wiring harness.