BOST-506-19.pdf

DEPARTMENT OF THE NAVY

NAVSEA BOSTON

LCAC 27 (LCAC 27)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: BOST-506-19

SHIP CHARACTERISTICS

LENGTH OVERALL

MAX. BEAM AT DESIGN WATERLINE

91 FEET

47 FEET

10 INCHES

10 INCHES

EXTREME BEAM INCLUDING APPENDAGES 49 FEET 2 INCHES

DRAFT (MAX. NAVIGABLE) (FWD.)

DRAFT (MAX. NAVIGABLE) (AFT.)

3 FEET

3 FEET

2 INCHES

2 INCHES

LIGHT DISPLACEMENT 89 LONG TON

FULL LOAD DISPLACEMENT 161 LONG TON

HEIGHT OF MAST ABOVE DESIGN WATERLINE 18 FEET 6 INCHES

BOST-506-19 SHIP: LCAC 27 (ACU 5)

INDEX

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-19 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE DATE

009-01 General Criteria; accomplish 04/30/2018

009-02 Environmental Compliance Report for Material Usage at Naval Facility; accomplish 04/30/2018

009-03 Toxic and Hazardous Substances; control 10/01/2017

009-04 Quality Management System; provide 10/01/2017

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

03/06/2018

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping; accomplish 10/01/2017

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 03/26/2018

009-10 Asbestos-Containing Material (ACM); control 04/30/2018

009-18 Mine Warfare Ships Magnetic Material; control 04/30/2018

009-19 Provisioning Technical Documentation (PTD); provide 03/26/2018

009-20 Government Property; control 10/01/2017

009-21 Alteration Verification, Logistics and Technical Data; provide 03/26/2018

009-23 Interference; remove and install 04/30/2018

009-24 Authorization, Control, Isolation, Blanking, Tagging and Cleanliness; accomplish 04/30/2018

009-34 Fire Protection of Unmanned Vessels at Contractor's Facility; accomplish 11/18/2016

009-39 Technical Manual Contract Requirement (TMCR) for New Technical Manual for 03/06/2018 Commercial Equipment/Component; accomplish

009-40 Contractor Crane, Multi-Purpose Machine and Material 03/26/2018

Handling Equipment at Naval Facility; provide

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration; 04/30/2018 provide and manage

009-61 Shipboard Use of Fluorocarbons; control 07/18/2014

009-67 Integrated Total Ship Testing; manage 04/30/2018

009-69 Heavy Weather/Mooring Plan; provide 04/30/2018

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and Housekeeping for 03/26/2018 Unmanned Vessels; accomplish

009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2017

009-73 Shipboard Electrical/Electronic Cable Procedure; accomplish 03/26/2018

009-74 Occupational, Safety and Health Plan; accomplish 04/30/2018

BOST-506-19 SHIP: LCAC 27 (ACU 5)

TITLE DATE ITEM_NO.

009-80 Ship Facilities; maintain 11/18/2016

009-81 Compartment Closeout; accomplish 03/06/2018

009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018

009-84 Threaded Fastener Requirements; accomplish 10/01/2017

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution 03/06/2018 Prevention Act (PPA) Information; provide

009-99 Ship Departure Report; provide 07/18/2014

009-100 Ship's Stability; maintain 03/06/2018

009-101 Ship Transit and Berthing; accomplish 11/26/2018

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017

009-110 Non-Nuclear Work on Nuclear Vessels; accomplish 11/18/2016

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration; 04/30/2018 provide and manage 009-117 Combat Systems Light-Off; support 03/26/2018

009-118 CG Deck Loading; accomplish 07/18/2014

009-120 Fact Finding and Critique of Unplanned Event; manage 03/06/2018

009-122 Temporary Padeye; install and remove 10/01/2017

SHIP: LCAC 27 (ACU 5) BOST-506-19

CATEGORY II. FY-19 STANDARD ITEMS W HICH MAY BE INVOKED IN THE W ORK ITEMS OF THIS JOB ORDER

ITEM NO.

009-09

TITLE

Process Control Procedure (PCP); provide and accomplish

DATE

04/30/2018

009-11 Insulation and Lagging; accomplish 10/01/2017

009-12

Weld, Fabricate, and Inspect; accomplish

04/30/2018 009-25 Structural Boundary Test; accomplish 03/06/2018

009-32 Cleaning and Painting Requirements; accomplish 03 /26/2018

009-57

Reduction Gear Security; accomplish

11/18/2016

009-63 Lubricating Oil and Hydraulic Fluid; analyze 04/30/2018

009-71

Piping System; test

03/06/2018 009-86 Recovery and Turn-In of Ozone Depleting Substance (ODS); accomplish 03/06/2018

009-105 Thermal Sprayed Coating for Machinery Component Repair; accomplish 10/01/2017

ITEM NO. TITLE

077-01-001 Hazardous Waste Produced on Naval Vessels; control

110-21-001 Hull Structure, Plating and Framing; clean, inspect and repair

120-80-001 LCAC1 Class CraftAlt-074D Rev. 01, Install Drain Hole for Corrosion Control; accomplish

(PARTIAL)

167-85-001 LCAC AER-249 Rev 02, Engine Access Hatch Handle Install; accomplish

234-11-002 Water Wash System Repair; accomplish

234-90-004 Torque Meter Installation for ETF40B Main Propulsion Engine; accomplish

243-11-001 Shafting; remove, turnover and install

245-11-001 Propeller Control Module; remove, turnover and install

245-11-002 Port and Starboard Propeller Centerbody; repair

248-11-002 Cushion Vane Assembly; repair

248-11-003 Cushion Vane Actuator; remove, turnover and install

248-11-004 Lift Fan Bearing; replace

248-11-005 Starboard Lift Fan Blade Impeller Assembly Repair; accomplish

248-11-006 Lift Fan Shaft Journal and Thread Repair; accomplish

248-12-005 Port Lift Fan Blade Impeller Assembly Repair; accomplish

248-85-007 LCAC Craft Change Document CCD-580 Rev 00, Cushion Vane

Bearing Replacement; accomplish

248-90-001 LCAC Craft Change Document CCD-553 Rev 00, Cushion Vane Fitting Modification;

Accomplish

251-11-001 Blow-In Door and Filter Access Door Assembly; repair

251-11-002 Heater, Door Seal - Anti-Icing; test and repair

251-85-001 LCAC1 Class AER-301 Rev 03, Modification to Scavenge Duct Support Bracket; accomplish

259-11-002 Main Engine Exhaust Collector; replace

304-11-002 Propeller Control Module Cabling; replace

320-85-001 LCAC1 Class AER-398, Rewire Lube Oil Chip Zapper Power Module Installation; accomplish

441-85-002 LCAC Craft Change Document - 559 Rev 00, VHF Whip Antenna Relocation; accomplish

513-80-001 LCAC1 CraftAlt-250D Rev 00, APU Anti-Ice System; accomplish

514-85-001 LCAC AER-362, Starboard A/C Condensate Drain Clean-Out Installation; accomplish

555-11-002 Halon System Repair; accomplish

561-11-001 Steering Control Assembly; replace

562-11-001 Rudder Hydraulic Actuator; remove, turnover and install

../workitem27/07701001.pdf ../workitem27/11021001.pdf ../workitem27/12080001.pdf ../workitem27/16785001.pdf ../workitem27/23411002.pdf ../workitem27/23490004.pdf ../workitem27/24311001.pdf ../workitem27/24511001.pdf ../workitem27/24511002.pdf ../workitem27/24811002.pdf ../workitem27/24811003.pdf ../workitem27/24811004.pdf ../workitem27/24811005.pdf ../workitem27/24811006.pdf ../workitem27/24812005.pdf ../workitem27/24885007.pdf ../workitem27/24890001.pdf ../workitem27/25111001.pdf ../workitem27/25111002.pdf ../workitem27/25185001.pdf ../workitem27/25911002.pdf ../workitem27/30411002.pdf ../workitem27/32085001.pdf ../workitem27/44185002.pdf ../workitem27/51380001.pdf ../workitem27/51485001.pdf ../workitem27/55511002.pdf ../workitem27/56111001.pdf ../workitem27/56211001.pdf

ITEM NO. TITLE

562-11-002 Port and Starboard Rudder Assembly; remove, turnover and install

562-85-002 LCAC Craft Change Document-471 Rev 01, Modification to Split Rudder Bearing Fitting:

accomplish

568-11-001 Port and Starboard Bow Thruster Bearing; replace

568-12-001 Bow Thruster Motor; remove, turnover and install

575-85-001 LCAC AER-240 Rev 02, Bow Ramp Pedestal Drain Line; accomplish

584-31-002 Bow Ramp Bulb Seal Replacement; accomplish

584-31-005 Stern Ramp Repair; accomplish

625-11-001 Interior Windshield Water Wash System Repair; accomplish

625-11-002 Exterior Windshield Water Wash System Repair; accomplish

631-11-001 Yellow Line for Electrical Safety; install

631-11-002 Line Locker; clean and preserve

631-11-003 Oily Waste Tank; clean, inspect, test and preserve

631-11-006 Wet Deck Compartment Preservation; accomplish

631-11-007 Paint Engine Bay Outboard Deck Shelf and Bulkhead Area; accomplish

631-90-003 LCAC Craft Change Document CCD-445 Rev 01, INCR 01, Limited Compartment Painting;

accomplish

992-31-001 Cleaning and Pumping; accomplish

../workitem27/56211002.pdf ../workitem27/56285002.pdf ../workitem27/56811001.pdf ../workitem27/56812001.pdf ../workitem27/57585001.pdf ../workitem27/58431002.pdf ../workitem27/58431005.pdf ../workitem27/62511001.pdf ../workitem27/62511002.pdf ../workitem27/63111001.pdf ../workitem27/63111002.pdf ../workitem27/63111003.pdf ../workitem27/63111006.pdf ../workitem27/63111007.pdf ../workitem27/63190003.pdf ../workitem27/99231001.pdf

SHIP: ASSAULT CRAFT UNIT 5 (ACU

45411)

ITEM NO: 077-01-001

COAR: 16 PCN: LC27-L077

CMP: NONE

PLANNER: ROGERS, WALTER

DEMERS, RAY

SSP: BOST-506-19 1 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Craft

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

Report: HAZARDOUS WASTE MANIFEST KTR START DATE + 2 days

3.1.3 Submit one legible copy, in hard copy or approved

transferrable media, of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before

SHIP: ASSAULT CRAFT UNIT 5 (ACU 45411)

SSP: BOST-506-19 2 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

SSP: BOST-506-19 3 of 5 ITEM NO: 077-01-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ 30 Gallons __________

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Carbohydrazide _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ One Ton __________

(contaminated with a known hazardous waste)

Trichloroethane _____ 20 Gallons __________

Miscellaneous Chemicals _____ 10 Pounds 20 Pounds

(Ignitable)

Miscellaneous Chemicals _____ 10 Gallons __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ 10 Gallons __________

(Reactive)

Oil (Synthetic) _____ 30 Gallons __________

Paints (Enamel, Latex, _____ 20 Gallons __________

Epoxy, thinners, oil based, rubber paint, nonskid, lacquer, remover, varnishes)

Paints (May include lead, _____ 10 Pounds __________

SSP: BOST-506-19 4 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

Sludge (Contaminated with _____ 25 Gallons __________ a known hazardous waste)

Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)

Ventilation Debris/Residue

(heavy metals, e.g., cadmium, chromium) _____ ____________ __________

Insulation (May contain Lead) _____ 40 Square Feet __________

Oily Rags _____ 50 Pounds __________

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

Report: HAZARDOUS WASTE LISTING SITUATIONAL + 3 days

3.7 Submit one legible copy, in hard copy or approved transferrable media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, SSP: BOST-506-19 5 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

or otherwise removed from the requirements of Subtitle C of 2.1.

Inclusion of these substances in the waste listed in 3.5 does not preclude the contractor from taking action consistent with 2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2. Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS).

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

ITEM NO: 110-21-001

COAR: 16 PCN: LC27-L110

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-506-19 1 of 4 ITEM NO: 110-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Hull Structure, Plating and Framing; clean, inspect and repair

1.2 Location of Work:

1.2.1 Underwater Hull Plating, Frames One through 19

1.2.2 Bow Plating

1.2.3 Stern Plating

1.2.4 Wet Deck Compartments, Frame 2 through Frame 19, Port and Starboard

1.2.5 Sideshell Plating, Port and Starboard

1.2.6 Oily Waste Tank (2-16-4-F)

1.2.7 Fuel Tank No. 3 (2-16-5-F)

1.2.8 Fuel Tank No. 4 (2-16-6-F)

1.2.9 Fuel Equipment Space (2-17-3-Q)

1.2.9.1 Flotation Void (2-16-1-V)

1.2.9.2 Flotation Void (2-16-3-V)

1.2.9.3 Flotation Void (2-17-1-V)

1.2.9.4 Floodable Void (2-18-1-V)

1.2.9.5 Flotation Void (2-18-3-V)

1.2.9.6 Flotation Void (2-18-5-V)

1.2.9.7 Flotation Void (2-18-7-V)

1.2.10 Fuel Equipment Space (2-17-4-Q)

1.2.10.1 Flotation Void (2-16-2-V)

1.2.10.2 Floodable Void (2-17-2-V)

1.2.10.3 Floodable Void (2-18-2-V)

1.2.10.4 Hydraulic Equipment Space (2-18-4-Q)

1.2.10.5 Flotation Void (2-18-6-V)

1.2.10.6 Flotation Void (2-18-8-V)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

SSP: BOST-506-19 2 of 4 ITEM NO: 110-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

2.1 Standard Items

2.2 802-7616004 Rev G, SLEP Plan View of Each Level, Deck & Platform

2.3 S6360-AE-MMA-010 Rev 13, Technical Manual For Landing Craft, Air Cushion (LCAC) Corrosion Control

2.4 S9100-AC-TMM-027 Rev 02, Technical Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Structural Maintenance and Repair (LCAC 27)

2.5 101-5749137 Rev PF, SLEP Flotation Compartment Assembly

2.6 101-5749968 Rev M, LCAC Details-Flotation Compt

2.7 111-5749144 Rev PB, SLEP Plating Installation, Wet Deck

2.8 111-5749145 Rev P, LCAC Plating Details, Wet Deck

2.9 111-5749142 Rev K, LCAC Stern Plating Assembly

2.10 111-5749143 Rev G, LCAC Stern Plating Details

2.11 111-5749147 Rev B, LCAC Extrusion, Hat

2.12 121-5749156 Rev AB, LCAC Longitudinal Bulkhead Assy 12'-9" Butt

2.13 121-5749157 Rev J, LCAC Longitudinal Bulkhead Details 12'-9" Butt

2.14 121-5749158 Rev PC, SLEP Long Bhd Assy-BL 13'-6"

2.15 121-5749159 Rev N, LCAC Long Bhd Details-BL 13'-6"

2.16 121-5749160 Rev N, LCAC Long Bhd Assy-BL 7'-6"

2.17 121-5749161 Rev J, LCAC Long Bhd Details-BL 7'-6"

2.18 121-5749162 Rev G, LCAC Long Bhd Assy-BL 10'-6"

2.19 121-5749163 Rev E, LCAC Long Bhd Details-BL 10'-6"

2.20 121-5749604 Rev C, LCAC Bhd Assy, Long-Port BL 18'-9"

2.21 121-5749605 Rev B, LCAC Bhd Details, Long-Port BL 18'-9"

2.22 122-5749189 Rev V, LCAC Frame 16, Assembly

2.23 122-5749190 Rev U, LCAC Frame 17, Assembly

2.24 122-5749191 Rev N, LCAC Frame 18, Assembly

2.25 122-5749194 Rev T, LCAC Bulkhead Web Details

2.26 122-5749195 Rev S, LCAC Bulkhead Stiffener Details

2.27 2C541C407 Rev C, LCAC SLEP Acceptance Test Procedure, Fuel Storage, Overflow, and Stripping Tank Tightness Test

3. REQUIREMENTS:

3.1 Clean the exterior surfaces of the underwater hull, bow, stern and sideshell plating located in 1.2, using the hydroblast method with a maximum pressure of 1500 PSI, prior to inspection in 3.2.

(V)(G) "JOINT VISUAL INSPECTION"

3.2 Accomplish a joint visual inspection with the SUPERVISOR of the hull plating and framing including decks, bulkheads, overheads, structural

../dwgidx/8027616004.htm ../techmanuals/S6360-AE-MMA-010.pdf ../techmanuals/S9100-AC-TMM-027.pdf ../dwgidx/1015749137PF.htm ../dwgidx/1015749968.htm ../dwgidx/1115749144PB.htm ../dwgidx/1115749145.htm ../dwgidx/1115749142.htm ../dwgidx/1115749143.htm ../dwgidx/1115749147.htm ../dwgidx/1215749156.htm ../dwgidx/1215749157.htm ../dwgidx/1215749158PC.htm ../dwgidx/1215749159.htm ../dwgidx/1215749160.htm ../dwgidx/1215749161.htm ../dwgidx/1215749162.htm ../dwgidx/1215749163.htm ../dwgidx/1215749604.htm ../dwgidx/1215749605.htm ../dwgidx/1225749189.htm ../dwgidx/1225749190.htm ../dwgidx/1225749191.htm ../dwgidx/1225749194.htm ../dwgidx/1225749195.htm ../test/2C541C407C.pdf

SSP: BOST-506-19 3 of 4 ITEM NO: 110-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

stiffeners, landing rails and craft restraint fittings located in 1.2, for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, using 2.2 through 2.4 as guidance.

(I) "NONDESTRUCTIVE TESTING"

3.2.1 Accomplish a 5X magnified inspection of suspect areas of each craft restraint fitting, to identify extreme limits of cracks found in accordance with Paragraph 5-2.4 of 2.4.

Report: INSPECTION RESULTS SITUATIONAL + 3 days

3.2.2 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 and 3.2.1, to the SUPERVISOR, showing exact locations, quantities and conditions of deficiencies and recommendations for repairs.

3.3 Accomplish the requirements of 009-25 of 2.1, for preliminary air test of each Fuel Tank listed in 1.2.6 through 1.2.8. Test pressure shall be 2 PSIG.

3.4 Accomplish the following repairs to hull plating and framing and associated structures located in 1.2, in accordance with 2.5 through 2.26, using 2.4 as guidance.

3.4.1 Remove existing and install new a total of 80 square feet of deck plating and 10 linear feet of hatting in locations listed in

1.2.9 and 1.2.10 as designated by the SUPERVISOR.

3.4.2 The minimum size for each insert plate shall be one square foot.

3.4.2.1 Approval from the SUPERVISOR shall be obtained prior to cutting frames or main structural members.

3.4.3 Template exact size, configuration, and location from existing landing craft conditions.

3.4.4 Chip and grind surfaces flush and smooth in way of removals.

3.4.5 Acomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.

3.4.5.1 Accomplish nondestructive testing in accordance with

Line 10.

3.4.6 Accomplish the requirements of 009-25 of 2.1 for the air hose test in way of new installations. Allowable leakage: None.

3.5 Accomplish the requirements of 009-25 of 2.1 for a completion air test of each Fuel Tank listed in 1.2. Test pressure shall be 2 PSIG.

Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None.

(I)(G) "HYDROSTATIC TEST"

SSP: BOST-506-19 4 of 4 ITEM NO: 110-21-001

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3.6 Accomplish the requirements of 2.27 for a twenty-four hour continuous hydrostatic test of each Fuel Tank listed in 1.2.6 through

1.2.8. Allowable drop in pressure: None.

3.7 Accomplish the requirements of 009-32 of 2.1, for new and disturbed surfaces.

4. NOTES:

4.1 This Work Item interfaces with Work Item 631-11-006, Wet Deck Compartment Preservation; accomplish.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 120-80-001

COAR: 16 PCN: LC27-L074

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-506-19 1 of 1 ITEM NO: 120-80-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: LCAC1 Class CraftAlt-074D Rev. 01, Install Drain Hole for Corrosion Control; accomplish (PARTIAL)

1.2 Location of Work:

1.2.1 Throughout the Craft

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 LCAC1 Class CraftAlt 074D Rev 01, Install Drain Holes for Corrosion Control

2.3 111-6268452 Rev D, Install Drain Holes for Corrosion Control

3. REQUIREMENTS:

3.1 Accomplish removals, modifications and installations for LCAC1 Class CraftAlt-074D Rev. 01 (PARTIAL), for locations listed in 1.2 in accordance with 2.2, using 2.3 as guidance.

3.1.1 Do not install drain holes Item 7 of 2.2, Centerline Bulkhead (Corrosion Item No. 148) due to installation of Deep Skirt.

3.1.2 Template exact size, configuration, and location from existing landing craft conditions.

3.2 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Work in this item interfaces with Work Item 631-85-002, Paint Engine Bay Outboard Deck Shelf and Bulkhead Area; accomplish.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

../dwgidx/LCAC_CA0074_0_1.htm ../dwgidx/1116268452.htm

ITEM NO: 167-85-001

COAR: 16 PCN: LC27-L249

CMP: NONE

PLANNER: ROBERTS, JEARLD

SSP: BOST-506-19 1 of 2 ITEM NO: 167-85-001

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1. SCOPE:

1.1 Title: LCAC AER-249 Rev 02, Engine Access Hatch Handle Install;

accomplish

1.2 Location of Work:

1.2.1 Top of Engine Module, 01 Level, Frames 12-15, Port

1.2.2 Top of Engine Module, 01 Level, Frames 12-15, Starboard

1.3 Identification:

1.3.1 Quantity (2 EA), Engine Access Hatch, 49-5/8 Inch by 57-5/8 Inch, Part No. 5750276-001 of 2.2

1.3.2 Quantity (2 EA), Engine Access Hatch, 49-5/8 Inch by 57-5/8 Inch, Part No. 5750276-003 of 2.2

2. REFERENCES:

2.1 Standard Items

2.2 168-5750276 Rev I, LCAC Engine Removal Hatch Assy Engine Compartment

2.3 LCAC AER-249 Rev 02, Engine Access Hatch Handles, Install

2.4 151-5749254 Rev AK, LCAC Structural Assy & Instl Engine Compartment

2.5 S9100-AC-TMM-027 Rev 02, Technical Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Structural Maintenance and Repair (LCAC 27)

2.6 151-7403835 Rev A, LCAC Silicone Gaskets for Doors and Hatches

3. REQUIREMENTS:

3.1 Accomplish removals, modifications and installations for LCAC AER- 249 Rev 02, Engine Access Hatch Handles for the equipment listed in 1.3 at each location listed in 1.2, in accordance with 2.3, using 2.2 and 2.4 through 2.6 as guidance.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.

3.2.1 Accomplish nondestructive testing in accordance with Line 10.

3.3 Remove existing and install new rubber gasket Index No. 7, Table 6- 13 of 2.5 for each hatch listed in 1.3 and located in 1.2.

3.3.1 Install new gasket in accordance with Paragraph 4-9.5.2 of 2.5.

3.3.2 Apply a light coat of silicone compound conforming to SAE- AS8660 or equal, to exposed gasket surfaces.

3.4 Accomplish the requirements of 009-25 of 2.1 for water hose test of each hatch listed in 1.3 and located in 1.2. Allowable leakage: None.

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed

../dwgidx/1685750276.htm ../dwgidx/LCAC_AER0249_0_2.htm ../dwgidx/1515749254.htm ../techmanuals/S9100-AC-TMM-027.pdf ../dwgidx/1517403835.htm

SSP: BOST-506-19 2 of 2 ITEM NO: 167-85-001

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surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 234-11-002

COAR: 16 PCN: LC27-L234

CMP: NONE

PLANNER: ROGERS, WALTER

DEMERS, RAY

SSP: BOST-506-19 1 of 3 ITEM NO: 234-11-002

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1. SCOPE:

1.1 Title: Water Wash System Repair; accomplish

1.2 Location of Work:

1.2.1 Pump Room (2-10-4-Q)

1.2.2 Main Deck (1-11-2)

1.3 Identification:

1.3.1 Quantity (One EA), Step Plate, 1/4" Aluminum, QQ-A-250/19 (Item No. F-75 of 2.2)

1.3.2 Quantity (65 FT), Cable LCAC/3-16-4W, (K-WW-34 of 2.3)

1.3.3 Quantity (One EA), Light Assembly, Part No. EFS11561-J1-J1-SA- S300 (Item No. 30 of 2.3)

2. REFERENCES:

2.1 Standard Items

2.2 234-7647281 Rev J, CraftAlt 519K LCAC Waterwash Simplification Modifications

2.3 321-7646461 Rev E, CCD 519K SLEP Water Wash Elec Mods for WW Simplification (Applicable SLEP Craft)

2.4 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.5 MIL-STD-1310, Shipboard Bonding, Grounding and Other Techniques for Electromagnetic Compatibility and Safety

2.6 LCAC1 CLASS CRAFTALT-0519K Rev 00, Waterwash Simplification Mods

2.7 S9523-AF-TMM-027 Rev 01, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) ETF40B Engine Waterwash System (LCAC 27)

2.8 SE000-01-IMB-010, Navy Installation and Maintenance Book (NIMB), Section VII, Industrial Electromagnetic Compatibility (IEMC) Work Process Instructions (Source CD: N0002400003)

2.9 5C532C439 Rev E, LCAC SLEP Acceptance Test Procedure, APU and Engine Wash Equipment Test

3. REQUIREMENTS:

3.1 Accomplish water wash system repairs for the equipment listed in 1.3 and located in 1.2 in accordance with 2.2 through 2.4, using 2.6 and 2.7 as guidance.

3.1.1 Install Government Furnished Material (GFM) provided in 5.1.

../dwgidx/2347647281.htm ../dwgidx/3217646461.htm ../dwgidx/LCAC_CA0519_0_0.htm ../techmanuals/S9523-AF-TMM-027.pdf ../test/5C532C439E.pdf

SSP: BOST-506-19 2 of 3 ITEM NO: 234-11-002

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3.1.2 Install new the equipment listed in 1.3.1 and located in 1.2.2 in accordance with 2.2.

3.1.2.1 Fit and install new the following parts:

TOTAL

QUANTITY NAME ITEM REF. FIGURE PART

REQUIRED OF PART NO. NO. DRAWING NO. NO.

4 EA Clip, .250" Alum F-68 2.2 Det. 83-F 5086-H116

One EA Step, .250" Alum F-75 2.2 Det. 81-E 5086-H116

4 EA Nut, 3/8" F-94 2.2 Det. 82-A MS21044C6

4 EA Washer, 3/8" F-95 2.2 Det. 82-A AN960C616

4 EA Bolt, 3/8" F-110 2.2 Det. 82-A NAS501-6-10A

2 EA Strip, Non-Skid F-149 2.2 Det. 81-E MIL-D-17951

3.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.

3.1.4 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 39, Column A, and Table 2, Line One, Columns B through E for the equipment installed in 3.1.2.

3.1.5 Fit and install new the following parts:

TOTAL

QUANTITY NAME ITEM REF. FIGURE PART

REQUIRED OF PART NO. NO. DRAWING NO.

4 EA MCT Block 3 2.3 N/A MIL-DTL-24705

One EA Light, Pilot 30 2.3 N/A EFS11561-J1-J1-SA-S300

2 EA Bolt 39 2.3 N/A NAS501-3-6A

2 EA Nut 40 2.3 N/A MS21044C3

2 EA Washer 41 2.3 N/A AN960C10

One EA Stuffing Tube 42 2.3 N/A MIL-S-19622/1

One EA Packing 43 2.3 N/A MIL-S-19622/16

One EA O-Ring 44 2.3 N/A MS28775-212

3.1.6 Install new cable listed in 1.3.2 and located in 1.2.1 in accordance with 2.3 and 2.4.

3.1.7 Identify cabling, and the equipment by installing new label plates, cable bands and wire markers as follows:

3.1.7.1 Install new label plates conforming to MIL-DTL-15024.

3.1.7.2 Mark applicable lead designations on the lead markers by hot stamping (Branding). Lead markers are to be made of white insulating sleeving conforming to MIL-I-631, Type F, Grade A, Form U. Install lead markers hot stamped (Branded) with the word "Spare" and the cable designation of the cable containing the spare conductors on spare conductors. When cables have more than

SSP: BOST-506-19 3 of 3 ITEM NO: 234-11-002

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one spare conductor, bind the spare conductors together and identify them with a single lead marker.

3.1.7.3 Cable Tags (Bands) shall be of soft aluminum and conform to MIL-A-2877 and shall be embossed with the applicable cable designation using numbers and capital letters having minimum height of 3/16 inch and embossed to at least 1/64 inch above the surface. Cable tags and securing strips shall have a thickness of

0.014 to 0.016 inch. Cable tags shall have a minimum width of one-half inch.

3.1.8 Bond and ground equipment in accordance with 2.5. Grounding straps shall be CRES 316L for topside equipment.

3.1.8.1 Acceptable criteria for equipment to hull ground via

bond or ground strap is one-tenth ohm maximum.

3.1.9 Weatherproof and seal connectors exposed to the weather in accordance with 2.8.

3.1.10 Accomplish the requirements of 009-25 of 2.1 for the air hose test in way of removals, repairs and new attachment welds to watertight structures. Allowable leakage: None.

(V)(G) "OPERATIONAL TEST"

3.2 Accomplish an operational test of the equipment listed in 1.3 and located in 1.2, to verify proper operation and alignment in accordance with 2.9, using 2.7 as guidance.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 65 FT

Cable, LCAC 3- 16-4-W N/A 2.3

6145-01- 542-0811 3.1.1

2. 1 EA

Light, Pilot, EFS11561-J1-J1-

SA-S300 30 2.3 N/A 3.1.1

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 234-90-004

COAR: 16 PCN: LC27-L235

CMP: NONE

PLANNER: ROGERS, WALTER

DEMERS, RAY

SSP: BOST-506-19 1 of 5 ITEM NO: 234-90-004

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1. SCOPE:

1.1 Title: Torque Meter Installation for ETF40B Main Propulsion Engine;

accomplish

1.2 Location of Work:

1.2.1 Starboard Engine Compartment, Frames 12-15

1.2.2 Port Engine Compartment, Frames 12-15

1.3 Identification:

1.3.1 Quantity (2 EA), No. One and No. 3 ETF40B Engine Assembly (E1 and E3)(Part No. 0-001-010-74) Find No. 3 of 2.2

1.3.2 Quantity (2 EA), No. 2 and No. 4 ETF40B Engine Assembly (E2 and E4)(Part No. 0-001-010-74) Find No. 3 of 2.2

1.3.3 Quantity (3 EA), Starboard Drive Shaft Nos. 5, 7 and 9

1.3.4 Quantity (3 EA), Port Drive Shaft Nos. 6, 8 and 10

1.3.5 Quantity (2 EA), No. 3 and No. 5 Gearbox, Assembly 5750403-1 of 2.3

1.3.6 Quantity (2 EA), No. 4 and No. 6 Gearbox, Assembly 5750403-2 of 2.3

2. REFERENCES:

2.1 Standard Items

2.2 234-7325552 Rev D, SLEP Modification, Engine Installation, Main

2.3 241-5750403 Rev W, LCAC Assembly, Engine Gearbox 3 thru 6

2.4 S9240-AA-TMM-027 Rev 03, Operational and Maintenance Manual for Landing Craft, Air Cushion (LCAC) Transmission System (LCAC 27)

2.5 252-8677619 Rev A, ECP 935-13-07 LCAC SLEP Engine Control System Installation Torque Meter

2.6 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.7 MIL-STD-1310, Shipboard Bonding, Grounding and Other Techniques for Electromagnetic Compatibility and Safety

2.8 S9200-A6-TMM-027 Rev 03, Operational and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propulsion System (LCAC 27)

2.9 4A436C453 Rev C, SLEP Acceptance Test Procedure, Control Alarm and Monitoring System Sensor Functional Test

2.10 4B234C451 Rev L, LCAC SLEP Acceptance Test Procedure,Propulsion/Lift Engine Control System Functional Test

../dwgidx/2347325552.htm ../dwgidx/2415750403.htm ../techmanuals/S9240-AA-TMM-027.pdf ../dwgidx/2528677619.htm ../techmanuals/S9200-A6-TMM-027.pdf ../test/4A436C453C.pdf ../test/4B234C451L.pdf

SSP: BOST-506-19 2 of 5 ITEM NO: 234-90-004

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2.11 5A436C468 Rev G, LCAC SLEP Acceptance Test Procedure, CAMS B Verification and Function Test

2.12 5B234C461 Rev E, SLEP Acceptance Test Procedure, Propulsion Gas Turbine Operational Test

2.13 5B241C462 Rev F, LCAC SLEP Acceptance Test Procedure, Engine and Transmission Functional Test

3. REQUIREMENTS:

(V)(G) "VERIFY SYSTEMS DE-ENERGIZED"

3.1 Prior to the start of work, assure that all electrical power to the equipment has been turned off, and that personnel are aware of the safety precautions that must be observed while working with any high voltage systems. Verify that all electrical, lubrication, and fuel systems have been tagged out.

3.1.1 Verify halon systems for the equipment listed in 1.3.1 and

1.3.2 have been de-energized, properly secured and tagged "safe for work" to safely accomplish work required by this Work Item. Ensure each squib actuator has been removed by the Unit.

3.1.1.1 Accomplish the requirements of 009-86 of 2.1.

3.2 Accomplish removals, modifications and installations of torque meters for the main engines listed in 1.3.1 and 1.3.2 and located in 1.2, in accordance with 2.2 through 2.6.

3.2.1 Remove the shafting listed in 1.3.3 and 1.3.4 using 2.4 as guidance.

3.2.2 Provide the services for gearbox oversight and inspection by the NSWC-PD Gearbox Inspection Team during the disassembly, installation of the torque meters, assembly and test of the equipment listed in 1.3, using 2.2 through 2.5 as guidance. Protect and retain removed equipment for installation.

3.2.2.1 Accomplish the requirements of 009-57 of 2.1.

3.2.2.2 Remove and dispose of system fluids in accordance with federal, state, and local laws, codes, ordinances, and regulations.

3.2.2.3 Protect, blank, wrap, cover, or mask equipment and

openings to preclude damage and prevent entry of contaminants into gas turbine engines to include foreign object debris (FOD).

3.2.3 Remove each gearbox listed in 1.3.5 and 1.3.6 in accordance with 2.2 through 2.4.

3.3 Remove existing, fit, and install new the following parts in accordance with 2.5:

QUANTITY NAME ITEM REF. FIGURE PART

REQUIRED OF PART NO. NO. DRAWING NO. NO.

6 EA Boot One 2.5 N/A 202K174-100/184

../test/5A436C468G.pdf ../test/5B234C461E.pdf ../test/5B241C462F.pdf

SSP: BOST-506-19 3 of 5 ITEM NO: 234-90-004

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2 EA Boot 2 2.5 N/A 222K174-100/184

8 EA Pin Contact 3 2.5 N/A M39029/29-212

8 EA Socket Cont 4 2.5 N/A M39029/30-218

3 EA Heat Shrink 5 2.5 N/A HRHF-250-10A

8 EA Shield,Pigtail 7 2.5 N/A CWT-3805-W2

8 EA Shield 8 2.5 N/A CWT-3805

3.4 Identify cabling, and the equipment by installing new label plates, cable bands and wire markers as follows:

3.4.1 Install new label plates conforming to MIL-DTL-15024.

3.4.2 Mark applicable lead designations on the lead markers by hot stamping (Branding). Lead markers are to be made of white insulating sleeving conforming to MIL-I-631, Type F, Grade A, Form U. Install lead markers hot stamped (Branded) with the word "Spare" and the cable designation of the cable containing the spare conductors on spare conductors. When cables have more than one spare conductor, bind the spare conductors together and identify them with a single lead marker.

3.4.3 Cable Tags (Bands) shall be of soft aluminum and conform to MIL-A-2877 and shall be embossed with the applicable cable designation using numbers and capital letters having minimum height of 3/16 inch and embossed to at least 1/64 inch above the surface.

Cable tags and securing strips shall have a thickness of 0.014 to

0.016 inch. Cable tags shall have a minimum width of one-half inch.

3.5 Bond and ground equipment in accordance with 2.7. Grounding straps shall be CRES 316L for topside equipment.

3.5.1 Acceptable criteria for equipment to hull ground via bond or ground strap is one-tenth ohm maximum.

3.6 Install Government Furnished Material (GFM) provided in 5.1 for the equipment listed in 1.3 and located in 1.2 in accordance with 2.4 and 2.8.

3.7 Install the equipment removed in 3.2.3 in accordance with 2.2 through 2.4, and 2.6.

3.7.1 Accomplish the requirements of 009-57 of 2.1.

3.8 Install the equipment removed in 3.2.1 in accordance with 2.4.

3.9 Review the Acceptance and Functional Test Procedures of 2.9 through

2.13 for accomplishment with the assistance of NSWC-PD Gearbox Inspection Team.

3.9.1 Review and edit each Acceptance and Functional Test Procedure to correspond to actual scope of work required to verify satisfactory completion of work required by this Work Item, including testing prior to removal of the equipment listed in 1.3 and located in 1.2, and final testing necessary to accomplish craft light-off.

Report: ACCEPTANCE AND FUNCTIONAL TEST PROCEDURE SITUATIONAL - 14 days

SSP: BOST-506-19 4 of 5 ITEM NO: 234-90-004

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3.9.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.9.1 to the SUPERVISOR at least 14 days prior to accomplishment for review and approval.

(Q)(G) "SYSTEM VERIFICATION AND OPERATIONAL TESTING"

3.10 Accomplish the prerequisites and acceptance and system functional tests in accordance with each approved test procedure submitted in 3.9.

Record test results on Test Data Sheets. Verify operation using data contained in each test procedure for acceptance criteria. Install new system filters after completion of each individual flushing operation.

3.10.1 Adjust and correct equipment and systems to ensure successful completion of each test.

Report: COMPLETED ACCEPTANCE AND FUNCTIONAL TEST DATA

SHEETS

SITUATIONAL + 3

days

3.10.2 Submit one legible copy, in hard copy or approved

transferrable media, of completed Acceptance and Functional Test Data Sheets applicable to each test procedure accomplished in 3.10 to the

SUPERVISOR.

3.11 Accomplish the requirements of 009-32 of 2.1 for new and disturbed equipment.

4. NOTES:

4.1 Work in this item interfaces with Work Items 243-11-001 Shafting;

remove, turnover and install, 259-11-002 Main Engine Exhaust Collector;

replace, 555-11-002 Halon System Repair; accomplish and 631-11-007, Paint Engine Bay Outboard Deck Shelf and Bulkhead Area; accomplish.

4.2 Removals in 3.2.1 and installation of shafting in 3.8 including alignment of shafting to gearboxes is accomplished in Work Item 243-11- 001 Shafting; remove, turnover and install.

4.3 Disposal of system fluids and hazardous materials is accomplished in Work Item 077-01-001, Hazardous Waste Produced on Naval Vessels; control.

4.4 Point of Contact for required services in 3.2.2:

Darin Campbell, SWRMC C261 MGTI/ACU-5 31T OSR

Darin.Campbell@navy.mil

Phone: (760) 212-2629

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 4 EA

O-ring, M83248/1-386

Figure 8-7, 2.8

01-005- 0533 3.6

SSP: BOST-506-19 5 of 5 ITEM NO: 234-90-004

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