Work_Items_-_All_for_Specification_Pkg.pdf

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Attached to: LCAC 75 FY-16 Fleet Modernization Program - N55236-16-R-0001 Federal contract opportunity
Solicitation number: N55236-16-R-0001
Issued by: Department of the Navy Naval Sea Systems Command

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DEPARTMENT OF THE NAVY

NAVSEA BOSTON

LCAC 75 (LCAC 75)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: BOST-517-16

SHIP CHARACTERISTICS

LENGTH OVERALL

MAX. BEAM AT DESIGN WATERLINE

91 FEET

47 FEET

10 INCHES

EXTREME BEAM INCLUDING APPENDAGES 49 FEET 2 INCHES

DRAFT (MAX. NAVIGABLE) (FWD.)

DRAFT (MAX. NAVIGABLE) (AFT.)

3 FEET

2 INCHES

LIGHT DISPLACEMENT 90 LONG TON

FULL LOAD DISPLACEMENT 169 LONG TON

HEIGHT OF MAST ABOVE DESIGN WATERLINE 18 FEET 6 INCHES

bbessette Cross-Out

SHIP: LCAC 75 (ACU 45411) BOST-517-16

INDEX

CATEGORY II. FY-16 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER

ITEM NO. TITLE DATE

009-11 Insulation and Lagging Requirements; accomplish 17-Jan-13

009-12 Welding, Fabrication, and Inspection Requirements;

accomplish

07-Nov-13

009-25 Structural Boundary Test; accomplish 17-Jan-13

009-32 Cleaning and Painting Requirements; accomplish 07-Nov-13

009-63 Lubricating Oils and Hydraulic Fluids; analyze 18-Jul-14

009-71 Testing Requirements for Piping Systems; accomplish 17-Jan-13

LCAC 75 (ACU 45411)

../workitem75/07701001.pdf ../workitem75/24511002.pdf ../workitem75/24612001.pdf ../workitem75/26190001.pdf ../workitem75/30411002.pdf ../workitem75/42285001.pdf ../workitem75/56212002.pdf ../workitem75/63190002.pdf ../workitem75/66285001.pdf ../workitem75/71385001.pdf ../workitem75/99231001.pdf

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 077-01-001

COAR: 16 PCN: LC75-B042

CMP: NONE

PLANNER: ROGERS, WALTER

SSP: BOST-517-16 1 of 5 ITEM NO: 077-01-001

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

Report: Hazardous Waste Manifest Date: + 2

3.1.3 Submit one legible copy, in hard copy or approved

transferrable media, of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor-

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411)

SSP: BOST-517-16 2 of 5 ITEM NO: 077-01-001

Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

SSP: BOST-517-16 3 of 5 ITEM NO: 077-01-001

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ 5 Gallons __________

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Carbohydrazide _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ One Ton __________

(contaminated with a known hazardous waste)

Trichloroethane _____ 5 Gallons __________

Miscellaneous Chemicals _____ 5 Gallons 10 Gallons

(Ignitable)

Miscellaneous Chemicals _____ 5 Gallons __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ 10 Gallons __________

(Reactive)

Oil (Synthetic) _____ 10 Gallons __________

Paints (Enamel, Latex, _____ 10 Gallons __________

Epoxy, thinners, oil based, rubber paint, nonskid, lacquer, remover, varnishes)

Paints (May include lead, _____ 5 Pounds __________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

Sludge (Contaminated with _____ 25 Gallons __________ a known hazardous waste)

Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)

SSP: BOST-517-16 4 of 5 ITEM NO: 077-01-001

Ventilation Debris/Residue

(heavy metals, e.g., cadmium, chromium) _____ ____________ __________

Insulation (May contain Lead) _____ 40 Square Feet __________

Oily Rags _____ 30 Pounds __________

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

Report: Hazardous waste listing Date: + 3

3.7 Submit one legible copy, in hard copy or approved transferrable media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following

SSP: BOST-517-16 5 of 5 ITEM NO: 077-01-001 methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS).

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 245-11-002

COAR: 16 PCN: LC75-B245

CMP: NONE

PLANNER: NICASIO,

CHRISTOPHER

DEMERS, RAY

SSP: BOST-517-16 1 of 5 ITEM NO: 245-11-002

1. SCOPE:

1.1 Title: Port Propeller Centerbody; repair

1.2 Location of Work:

1.2.1 Main Deck, Frame 19, Port

1.3 Identification:

1.3.1 Quantity (One EA), Propeller Support Shaft Assembly, Part No.

694001002 of 2.2

1.3.2 Quantity (One EA), Cone, Armor Centerbody Fairing, Part No.

5749334-5 of 2.3

2. REFERENCES:

2.1 Standard Items

2.2 245-5750290 Rev K, LCAC Shaft Instl - Prop Sprt

2.3 164-5749334 Rev F, LCAC Cone, Armor - Centerbody Fairing

2.4 S9245-BA-TMM-075 Rev 01, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Controllable Pitch Propeller (LCAC 75)

2.5 S9260-AF-TMM-075, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propulsion Lubricating Oil Assembly

(LCAC 75)

2.6 246-5749957 Rev AC, LCAC Fairing Instl-Center Body

2.7 S9243-A2-TMM-075, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Ancillary Propeller Equipment (LCAC 75)

2.8 7614-947915 Rev A, Process Specification for Adhesive Bonding of Materials

3. REQUIREMENTS:

3.1 Remove the equipment listed in 1.3.1 and located in 1.2 using 2.2, 2.3, Figure 8-21 of 2.4 and 2.5 for guidance. Retain serviceable hardware and fasteners for installation.

3.2 Remove existing, fit, and install new the following parts for the equipment listed in 1.3.1 and located in 1.2 in accordance with 2.2, using Figures 8-3, 8-13, 8-21 and 8-22 of 2.4, 2.6, and Figures 8-3 and 8-7 of 2.7 for guidance. Install Government Furnished Material (GFM) listed in 5.1, using hardware and fasteners retained in 3.1:

TOTAL

QUANTITY NAME INDEX REF. FIGURE PART

REQUIRED OF PART NO. NO. NO. NO.

One EA Cap, Protection 6 2.4 8-3 660504618

One EA Ring, Sealing 15 2.4 8-3 601026614

../dwgidx/2455750290.htm ../dwgidx/1645749334.htm ../dwgidx/2465749957.htm ../dwgidx/7614947915.htm ../techmanuals/s9245-ba-tmm-075.pdf ../techmanuals/s9260-af-tmm-075.pdf ../techmanuals/s9243-a2-tmm-075.pdf

SSP: BOST-517-16 2 of 5 ITEM NO: 245-11-002

One EA Ring, Sealing 18 2.4 8-3 750420313 (Alt. P998235)

One EA O-Ring 5 2.4 8-13 750420334 (Alt. P998256)

One EA Cover One 2.4 8-21 694001604

One EA Ring, Sealing 2 2.4 8-21 750420320 (Alt. P998242)

One EA Locknut 3 2.4 8-21 694001605

One EA Ring, Rub 5 2.4 8-21 694001602

One EA O-Ring 3 2.4 8-22 750420326 (Alt. P998248)

One EA O-Ring 4 2.4 8-22 750420841

One EA Seating Ring 141 2.6 N/A 5749957-185

2 EA Wedge 153 2.6 N/A 5749957-189

One EA Bearing One 2.7 8-3 55RIN241 (5750297-001)

One EA Locknut 2 2.7 8-3 5750299-001

One EA Locknut 2 2.7 8-3 5750299-003

One EA Spacer 3 2.7 8-3 5750282-001

2 EA Bearing 4 2.7 8-3 D4-66123 (5750303-001)

One EA Gasket 2 2.7 8-7 5750306-003

One EA Seal, Carbon 9 2.7 8-7 5750319-007

One EA Ring 15 2.7 8-7 5750315-003

One EA Gasket 19 2.7 8-7 5750306-023

One EA Gasket 26 2.7 8-7 5750306-005

3.2.1 Remove existing, fit, and install new the following parts using Figure 8-20 of 2.4, and Figures 8-3, 8-6 and 8-7 of 2.7 for guidance:

TOTAL

QUANTITY NAME INDEX REF. FIGURE PART

REQUIRED OF PART NO. NO. NO. NO.

2 EA Shim One 2.4 8-20 857004059

One EA Washer 5 2.7 8-3 W24

One EA Nut 6 2.7 8-3 AN24

One EA Washer 7 2.7 8-3 W28

One EA O-ring 3 2.7 8-6 M83248/1-267

2 EA O-ring 4 2.7 8-6 M83248/1-264

8 EA Bolt 6 2.7 8-6 NAS501-5-15A

8 EA Washer 7 2.7 8-6 AN960C516

8 EA Nut 8 2.7 8-6 MS21044C5

One EA O-ring 9A 2.7 8-6 M83248/2-265

One EA O-ring 11 2.7 8-6 M83248/1-170

6 EA Bolt 13 2.7 8-6 NAS501-3H4A

SSP: BOST-517-16 3 of 5 ITEM NO: 245-11-002

6 EA Washer 14 2.7 8-6 AN960C10L

8 EA Bolt 20 2.7 8-6 NAS501-4-10A

8 EA Washer 21 2.7 8-6 AN960416

One EA Seal 17 2.7 8-6 R2007-437G

One EA O-ring 19 2.7 8-6 M83248/2-169

8 EA Shim 23 2.7 8-6 5750290-005

A/R Shim 24 2.7 8-6 5750290-003

2 EA Bolt 3 2.7 8-7 NAS501-5H12A

6 EA Bolt 4 2.7 8-7 NAS501-5H10A

One EA Ring 7 2.7 8-7 KR612S

One EA Shim 8 2.7 8-7 5750306-007

One EA Shim 10 2.7 8-7 5750306-011

2 EA O-ring 16 2.7 8-7 M83248/2-245

8 EA Screw 20 2.7 8-7 MS27039C1-11

8 EA Washer 21 2.7 8-7 AN960C10L

One EA Seal 22 2.7 8-7 9549LUP-H5/L16

One EA Ring 24 2.7 8-7 KR550S

6 EA Bolt 27 2.7 8-7 NAS501-5H11A

One EA Key 35 2.7 8-7 5750298-001

3.3 Ensure lubricating oil fluid levels are to recommended system operational requirements.

3.3.1 Accomplish the requirements of 009-63 of 2.1.

3.3.1.1 Test and analyze lubricating oil samples from lube oil system.

3.4 Remove existing, fit, and install new the following parts for the equipment listed in 1.3.2 and located in 1.2 in accordance with 2.6, using 2.3 and Figure 8-8 of 2.7 for guidance:

TOTAL

QUANTITY NAME FIND REF. FIGURE PART

REQUIRED OF PART NO. NO. NO. NO.

14 EA Washer 92 2.6 N/A AN960C10

14 EA Screw, Pan HD 145 2.6 N/A MS51958-65

16 EA Screw, Flat HD 146 2.6 N/A MS51960-69

14 EA Insert 147 2.6 N/A MS21209F1-30

2 EA Latch 151 2.6 N/A 2-56-1796-52

2 EA Keeper Plate 154 2.6 N/A 5749957-193

3.4.1 Remove existing and install new a total of 14 inserts, Find No. 147 of 2.6 in way of damaged or no longer serviceable for continued use as designated by the SUPERVISOR.

SSP: BOST-517-16 4 of 5 ITEM NO: 245-11-002

3.4.2 Bond new seating ring Find No. 141 of 2.6 in accordance with 2.8.

3.5 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Additional shroud repairs and operational testing of the equipment listed in 1.3 is accomplished on Work Item 246-12-001, Port Propeller Duct Assembly; remove, turnover and install.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART PIECE NO. REF NO.

NATIONAL

STOCK NO.

REQ

PARA NO.

1. 1 EA Cap, Protection 660504618 2.4 01-203- 4968 3.2

2. 1 EA Ring, Sealing 601026614 2.4 01-019- 7503 3.2

3. 1 EA Ring, Sealing 750420313 2.4 01-204- 3189 3.2

4. 1 EA O-Ring 750420334 2.4 01-208- 9798 3.2

5. 1 EA Cover 694001604 2.4 01-198- 1046 3.2

6. 1 EA Ring, Sealing 750420320 2.4 01-190- 5654 3.2

7. 1 EA Locknut 694001605 2.4 01-189- 1961 3.2

8. 1 EA Ring, Rub 694001602 2.4 01-190- 5648 3.2

9. 1 EA O-Ring 750420326 2.4 01-195- 8881 3.2

10. 1 EA O-Ring 750420841 2.4 01-195- 6539 3.2

11. 1 EA Ring, Seating 5749957- 185 2.6

01-462- 1540 3.2

12. 2 EA Wedge 5749957- 189 2.6

01-462- 9357 3.2

13. 1 EA Locknut 5750299- 001 2.7

01-383- 8866 3.2

14. 1 EA Locknut 5750299- 003 2.7

01-411- 3844 3.2

15. 1 EA Spacer 5750282- 001 2.7 N/A 3.2

16. 1 EA

Bearing, 55RIN241

5750297- 001 2.7

01-325- 2832 3.2

17. 1 PR Bearing 5750303- 001 2.7

01-320- 3584 3.2

18. 1 EA Gasket 5750306- 003 2.7

01-333- 4474 3.2

19. 1 EA Seal 5750319- 2.7 01-317- 3.2

SSP: BOST-517-16 5 of 5 ITEM NO: 245-11-002

007 9140

20. 1 EA Ring, Retainer 5750315- 003 2.7

01-320- 7201 3.2

21. 1 EA Gasket 5750306- 023 2.7

01-333- 5233 3.2

22. 1 EA Gasket 5750306- 005 2.7

01-343- 2678 3.2

5.2 PUSH MATERIAL:

1. None.

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 246-12-001

COAR: 16 PCN: LC75-B246

CMP: NONE

PLANNER: PARIS, MICHAEL

SSP: BOST-517-16 1 of 4 ITEM NO: 246-12-001

1. SCOPE:

1.1 Title: Port Propeller Duct Assembly; remove, turnover and install

1.2 Location of Work:

1.2.1 Main Deck, Frame 18, Port

1.3 Identification:

1.3.1 Quantity (One EA), Propeller Duct Assembly No. 2 (including Propeller Shroud and Stator), Assy 5749946-005 of 2.2

1.3.1.1 Quantity (One EA), Propeller Drive Shaft S12

1.3.2 Quantity (2 EA), Rudder Assembly, No. 2 and No. 4, Port

1.3.2.1 Quantity (2 EA), Rudder Bearing, Upper

1.3.2.2 Quantity (2 EA), Rudder Bearing, Lower

2. REFERENCES:

2.1 Standard Items

2.2 246-5749946 Rev R, Propeller Duct Instl

2.3 246-5749525 Rev V, LCAC Propeller Shroud Assembly

2.4 246-5749955 Rev O, LCAC Stator Assy & Instl

2.5 S9246-AA-TMM-075, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propeller Duct Shrouds and Support Structures (LCAC 75)

2.6 245-5750289 Rev K, LCAC Shroud-Drive Shaft

2.7 562-5749958 Rev N, LCAC Rudder Assembly and Installation

2.8 562-5749959 Rev K, LCAC Rudder Details

2.9 246-5749947 Rev M, LCAC Rudder Fitting, Top

2.10 246-5749948 Rev M, LCAC Rudder Fitting, Assy Bottom

2.11 S9562-AB-TMM-075, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Rudder Assembly (LCAC 75)

2.12 S6360-AE-MMA-010 Rev 10, Technical Manual For Landing Craft, Air Cushion (LCAC) Corrosion Control

2.13 S9100-AC-TMM-075 Rev 01, Technical Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Structural Maintenance and Repair (LCAC 75)

2.14 562-6735035 Rev G, Craft/Alt 067K LCAC Rudder Bearing Fitting Mod & Bearing Instl

2.15 246-8429395 Rev B, LCAC CCD 471 Modification Rudder Fitting Assembly, Top

2.16 246-8429396 Rev C, LCAC CCD 471 Modification Rudder Fitting Assembly, Bottom

2.17 S9240-AA-TMM-075, Operation and Maintenance Manual for (SLEP)

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SSP: BOST-517-16 2 of 4 ITEM NO: 246-12-001

Landing Craft, Air Cushion (LCAC) Transmission System (LCAC 75)

2.18 S9245-BA-TMM-075 Rev 01, Preliminary Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Controllable Pitch Propeller (LCAC 75)

2.19 S9260-AF-TMM-075, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propulsion Lubricating Oil Assembly

(LCAC 75)

2.20 S9243-A2-TMM-075, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Ancillary Propeller Equipment (LCAC 75)

2.21 3C556C443 Rev B, LCAC SLEP Acceptance Test Procedure, Aft Hydraulic Systems Servicing and Functional Test

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection of the exterior surfaces of the propeller duct, shroud and stator assembly, and each rudder assembly listed in 1.3 and located in 1.2 for pitting, cracks, erosion, corrosion, pinholes, structural integrity, and areas of damage or distortion using

2.2 through 2.11 for guidance.

Report: Inspection Results Date: + 3

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Remove the equipment listed in 1.3.1 and located in 1.2 using 2.2 through 2.11 for guidance.

3.2.1 Turnover the removed equipment, along with the securing hardware, bearings and fittings to the SUPERVISOR for disposition.

Retain the equipment listed in 1.3.1.1 and 1.3.2 for installation.

(V)(G) "INSPECTION OF MAIN DECK"

3.3 Accomplish a joint visual inspection with the SUPERVISOR of main deck surfaces in way of equipment removals in 3.2 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, using 2.12 and 2.13 for guidance.

Report: Inspection Results Date: + 3

3.3.1 Submit one legible copy, in hard copy or approved

transferrable media of a report listing results of the requirements of 3.3 to the SUPERVISOR

3.4 Install new the equipment listed in 1.3.1 and provided as Government Furnished Material (GFM) in 5.1, in accordance with 2.2 through 2.20.

(V)(G) "SHROUD INSPECTION"

../test/3C556C443b.pdf ../techmanuals/s9240-aa-tmm-075.pdf ../techmanuals/s9245-ba-tmm-075.pdf ../techmanuals/s9260-af-tmm-075.pdf ../techmanuals/s9243-a2-tmm-075.pdf

SSP: BOST-517-16 3 of 4 ITEM NO: 246-12-001

3.4.1 Prior to installation accomplish a visual inspection of the propeller duct, shroud and stator assembly for general condition and completeness, and shipping damages. Verify modifications complete in accordance with 4.1 and 4.2.

Report: Shroud Inspection Date: - 3

3.4.1.1 Submit one legible copy, in hard copy or approved

transferrable media of a report listing results of the requirements of 3.4.1 to the SUPERVISOR.

3.4.2 Remove existing, fit, and install new the following parts:

TOTAL

QUANTITY NAME INDEX REF. FIGURE PART

REQUIRED OF PART NO. NO. NO. NO.

4 EA Bolt 2 2.5 8-1 NAS1012-48A (See 4.4)

4 EA Washer 3 2.5 8-1 75775CY-12 (Alt. NAS1587-12C)

4 EA Washer 4 2.5 8-1 AN960C1216

4 EA Washer 5 2.5 8-1 75775PY-12 (Alt. NAS1587-12)

4 EA Nut 6 2.5 8-1 MS21044C12

8 EA Bolt 7 2.5 8-1 NAS1014-46A (See 4.5)

8 EA Washer 8 2.5 8-1 75775CY-14 (Alt. NAS1587-14C)

8 EA Washer 9 2.5 8-1 AN960C1416

8 EA Washer 10 2.5 8-1 75775PY-14 (Alt. NAS1587-14)

8 EA Nut 11 2.5 8-1 MS21044C14

4 EA Bolt 13 2.5 8-1 NAS572C109

A/R Shim 14 2.5 8-1 5749216-011

3.4.3 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C lines One through 7 for plug weld repair of existing shroud foundation bolt holes. Chip and grind surfaces flush in way of repairs.

3.4.4 Template from equipment, layout and drill new anchoring holes during the installation of the duct assembly, after all final alignments are accomplished. Drill out, and ream equipment support feet and foundations in accordance with 2.2, using Figures 8-1 and 8- 2 of 2.5 for guidance.

(I)(G) "ALIGNMENT"

3.5 Accomplish alignment checks for Total Indicated Runout (TIR) for the equipment listed in 1.3.1 and located in 1.2 upon completion of installation, in accordance with Table 6-7 Recommended Alignment Readings, and Paragraphs 7-4.8m and 7-5 of 2.17.

Report: Alignment Date: + 3

3.5.1 Submit one legible copy, in hard copy or approved

SSP: BOST-517-16 4 of 4 ITEM NO: 246-12-001 transferrable media of a report listing results of the requirements of 3.5 to the SUPERVISOR.

(V)(G) "OPERATIONAL TEST"

3.6 Accomplish an operational test of the equipment listed in 1.3 and located in 1.2 in accordance with 2.21.

Report: Test Results Date: + 3

3.6.1 Submit one legible copy, in hard copy or approved

transferrable media of a report listing results of the requirements of 3.6 to the SUPERVISOR.

3.7 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Prior to installation, ensure modification of split rudder bearing fitting in accordance with LCAC Craft Change Document-471 Rev 01, Modification to Split Rudder Bearing Fitting has been accomplished on refurbished propeller duct assembly provided in 5.1.

4.2 Prior to installation, ensure modification of stator fitting in accordance with LCAC Craft Change Document-487 Rev 00, Propeller Stator Fitting Fastener Modification has been accomplished on refurbished propeller duct assembly provided in 5.1.

4.3 The equipment listed in 1.3.2 is addressed in Work Item: 562-12-002, Port Rudder Assembly; remove, turnover and install.

4.4 Alternate Hex Head Bolts for Index No. 2 as follows: NAS1012-52A, NAS1012-56A, NAS1012-60A, NAS1012-64A, NAS1012-68A and NAS1012-72A.

Actual required length to be determined at installation.

4.5 Alternate Hex Head Bolts for Index No. 7 as follows: NAS1014-46A, NAS1014-50A, NAS1014-54A, NAS1014-58A, NAS1014-62A, NAS1014-66A and NAS1014-70A. Actual required length to be determined at installation.

4.6 Work in this item interfaces with Work Item 245-11-002, Port Propeller Centerbody; repair.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART PIECE NO. REF NO.

NATIONAL

STOCK NO.

REQ

PARA NO.

1. 1 EA

Propeller Duct Assembly

5749946- 003 2.2

01-450- 7745 3.4

5.2 PUSH MATERIAL:

1. None.

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 261-90-001

COAR: 16 PCN: LC75-B165

CMP: NONE

PLANNER: PARIS, MICHAEL

SSP: BOST-517-16 1 of 2 ITEM NO: 261-90-001

1. SCOPE:

1.1 Title: LCAC Craft Change Document CCD-165 Rev 02, Oily Waste Drain Modification; accomplish

1.2 Location of Work:

1.2.1 Throughout The Craft

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 LCAC Craft Change Document CCD-165 Rev 02, Oily Waste Drain

2.3 261-6905672 Rev P, CraftAlt 165D LCAC Drain System Drain Modification Incidental to Oily Waste System

2.4 261-6386473 Rev PE, SLEP Main Fuel Feed & Crossover Instl

2.5 261-6386377 Rev PA, SLEP APU Fuel Feed and Stripping Instl

2.6 151-5749264 Rev P, LCAC Shelf Assembly - Engine Compartment

2.7 505-6800352 Rev B, LCAC Non-Conductive Insert for CRES Fittings Thru Alum. Decks Bulkheads & Brackets

2.8 S6240-A9-MAN-010 Rev 05, Landing Craft, Air Cushion (LCAC) Welding and Inspection Manual

3. REQUIREMENTS:

3.1 Accomplish removals, modifications and installations for LCAC Craft Change Document CCD-165 Rev 02, Oily Waste Drain Modification, at locations listed in 1.2 in accordance with 2.2 and 2.3, using 2.4 through

2.7 for guidance.

3.1.1 Template exact size, configuration, and location from existing landing craft conditions.

3.1.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column A, Lines One through 10.

3.1.2.1 Accomplish the requirements of Paragraph 13-8 of 2.8 for approved Weld Procedure Number GT-A52 for GTAW Aluminum Tube and Pipe.

3.1.3 Remove unused hangers, clips, brackets, and supports resulting from piping removals in 3.1.

3.1.4 Chip and grind surfaces flush and smooth in way of removals.

3.1.5 Install new supports for piping installed in 3.1 to prevent vibration, in accordance with 2.3.

3.1.6 Install deck plating and bulkhead inserts in way of removals which no longer services piping in accordance with 2.3, using new aluminum material conforming to 5456-H116.

../dwgidx/LCAC_CCD0165_0_2.htm ../dwgidx/2616905672.htm ../dwgidx/2616386473.htm ../dwgidx/2616386377.htm ../dwgidx/1515749264.htm ../dwgidx/5056800352.htm ../techmanuals/s6240-a9-man-010.pdf

SSP: BOST-517-16 2 of 2 ITEM NO: 261-90-001

3.1.6.1 Fair-in existing plating adjoining each new insert.

3.1.7 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.

3.1.7.1 Accomplish nondestructive testing in accordance with

Line 10.

3.1.8 Accomplish the requirements of 009-25 of 2.1 for the local air hose test of each new deck and bulkhead insert, and each new attachment weld to watertight structure. Allowable leakage: None.

3.2 Accomplish the requirements of 009-71 of 2.1 for new and disturbed piping.

3.2.1 Accomplish a static head pressure test of new and disturbed oily waste drain piping in accordance with Test Note T-1 of 2.3.

3.2.1.1 Test pressure shall be 2 PSIG, using clean, fresh water, when the hydrostatic test option is selected.

3.2.1.2 Allowable leakage at new and disturbed joints: None.

3.2.2 Remove test fluid upon completion of hydrostatic pressure test. Allowable residual fluid: None.

3.2.3 Verify oily waste system unobstructive flow in accordance with Test Note T-3 of 2.3.

4. NOTES:

4.1 Known sources for P-2 Tubing listed in 2.3:

Specialized Metals

3701 NW 126th Ave. Coral Springs, FL 33065

Tel: 954-340-9225 Fax: 954-340-9570

POC: Jason Maloney ext. 308

Tech Steel & Materials

1180 Lincoln Ave

Holbrook, NY 11741

Tel: 631-218-0013 Fax: 631-218-0141

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 304-11-002

COAR: 16 PCN: LC75-B304

CMP: NONE

PLANNER: ROGERS, WALTER

SSP: BOST-517-16 1 of 3 ITEM NO: 304-11-002

1. SCOPE:

1.1 Title: Propeller Control Module Cabling; replace

1.2 Location of Work:

1.2.1 Port Propeller Control Module (1-18-2)

1.3 Identification:

1.3.1 Quantity (65 FT), Cable LCAC7-22-16W, K-CC-24(1)

1.3.2 Quantity (70 FT), Cable LCAC7-22-16W, K-CC-38(1)

2. REFERENCES:

2.1 Standard Items

2.2 426-6386260 Rev PH, SLEP Wiring/Schematic Craft Control Sys

2.3 426-6386259 Rev PA, SLEP Deck Plan Craft Control System

2.4 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.5 MIL-STD-1310, Shipboard Bonding, Grounding and Other Techniques for Electromagnetic Compatibility and Safety

2.6 SE000-01-TMB-010, Navy Installation and Maintenance Book (NIMB), Section VII, Industrial Electromagnetic Compatibility (IEMC) Work Process Instructions (Source CD: N0002400003)

3. REQUIREMENTS:

3.1 Remove existing and install new each cable listed in 1.3 and located in 1.2, in accordance with 2.2 through 2.4.

3.1.1 Install Government Furnished Material (GFM) provided in 5.1.

3.1.2 Remove existing, fit, and install new the following parts:

TOTAL

QUANTITY NAME PIECE REF. FIGURE PART

REQUIRED OF PART NO. NO. DRAWING NO. NO.

3 EA Adapter 35 2.3 N/A M85049/60-1A8

One EA Adapter 36 2.3 N/A M85049/60-1A10

One EA Boot 42 2.3 N/A 202K121-100/184

One EA Boot 48 2.3 N/A 202A121-100/184

3 EA Boot 77 2.3 N/A 222K121-100/184

One EA Boot 78 2.3 N/A 222K132-100/184

3 EA Boot 79 2.3 N/A 222A121-100/184

3.1.3 Bond and ground equipment in accordance with 2.5. Grounding straps shall be CRES 316L for topside equipment.

3.1.3.1 Acceptable criteria for equipment to hull ground via

../dwgidx/4266386260.htm ../dwgidx/4266386259.htm

SSP: BOST-517-16 2 of 3 ITEM NO: 304-11-002 bond or ground strap is one-tenth ohm maximum.

3.1.4 Identify cabling, and the equipment by installing new label plates, cable bands and wire markers as follows:

3.1.4.1 Install new label plates conforming to MIL-DTL-15024.

3.1.4.2 Mark applicable lead designations on the lead markers by hot stamping (Branding). Lead markers are to be made of white insulating sleeving conforming to MIL-I-631, Type F, Grade A, Form U. Install lead markers hot stamped (Branded) with the word "Spare" and the cable designation of the cable containing the spare conductors on spare conductors. When cables have more than one spare conductor, bind the spare conductors together and identify them with a single lead marker.

3.1.4.3 Cable Tags (Bands) shall be of soft aluminum and conform to MIL-A-2877 and shall be embossed with the applicable cable designation using numbers and capital letters having minimum height of 3/16 inch and embossed to at least 1/64 inch above the surface. Cable tags and securing strips shall have a thickness of

0.014 to 0.016 inch. Cable tags shall have a minimum width of one-half inch.

3.1.4.4 Weatherproof and seal connectors exposed to the weather in accordance with 2.6.

3.2 Energize with craft's power and accomplish operational testing of the equipment installed in 3.1 to ensure equipment functions to designed sequence of operation, in accordance with manufacturer's instructions supplied with the equipment.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed equipment.

4. NOTES:

4.1 System test required in 3.2 of the equipment listed in 1.2 is accomplished on Work Item 246-12-001, Port Propeller Duct Assembly;

remove, turnover and install.

4.2 Additional repairs for the equipment listed in 1.2 is accomplished on Work Item 245-11-002, Port Propeller Centerbody; repair.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART PIECE NO. REF NO.

NATIONAL

STOCK NO.

REQ

PARA NO.

1. 135 FT

Cable. LCAC7-22- 16W 7 2.3

01-542- 0817 3.1.1

2. 4 EA

Connector, 9473062-8-33SN 13 2.3

01-132- 1570 3.1.1

3. 2 EA

Connector, 9473062-8-98SN 14 2.3

01-102- 9898 3.1.1

4. 1 EA

Connector, 9473062-10-6SN 15 2.3

01-077- 5856 3.1.1

5. 2 EA

Connector, 9473062-8-33SW 34 2.3

01-164- 5164 3.1.1

5.2 PUSH MATERIAL:

SSP: BOST-517-16 3 of 3 ITEM NO: 304-11-002

1. None.

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 422-85-001

COAR: 16 PCN: LC75-B574

CMP: NONE

PLANNER: ROGERS, WALTER

DEMERS, RAY

SSP: BOST-517-16 1 of 3 ITEM NO: 422-85-001

1. SCOPE:

1.1 Title: LCAC Craft Change Document CCD-574 Rev 00, LCAC Searchlight Replacement; accomplish

1.2 Location of Work:

1.2.1 Personnel and Equipment Module (01-2-4-C)

1.3 Identification:

1.3.1 Quantity (One EA), Go Light Searchlight

2. REFERENCES:

2.1 Standard Items

2.2 LCAC Craft Change Document CCD-574 Rev 00, LCAC Searchlight Replacement

2.3 422-8430457 Rev C, CCD 574 Rev 00 LCAC Foundation Modification Incid to Searchlight Replacement

2.4 324-8430458 Rev E, CCD 574 Rev 00 LCAC Power Mods Incidental to Searchlight Replacement

2.5 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.6 635-5749105 Rev F, LCAC Insulation Instl Hull

2.7 7614-947911 Rev A, LCAC Process Specification For Cleaning, Chemical & Mechanical

2.8 7614-947915 Rev A, LCAC Process Specification For Adhesive Bonding Materials

2.9 MIL-STD-1310, MIL-STD-1310 Shipboard Bonding, Grounding and Other Techniques for Electromagnetic Compatibility and Safety

2.10 3A422C434 Rev C, LCAC SLEP Acceptance Test Procedure, Navigational Lights, Searchlight and Horn Functional Test

3. REQUIREMENTS:

3.1 Accomplish removals, modifications and installations for LCAC Craft Change Document CCD-574 Rev 00, Searchlight Replacement for the equipment listed in 1.3 and located in 1.2 in accordance with 2.2 through 2.5.

3.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.

3.1.1.1 Accomplish nondestructive testing in accordance with

Line 10.

3.1.2 Accomplish the requirements of 009-25 of 2.1 for the air hose test in way of repairs and new attachments welds to watertight structures. Allowable leakage: None.

3.1.3 Remove existing and install new hull insulation in way of repairs in accordance with 2.6.

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SSP: BOST-517-16 2 of 3 ITEM NO: 422-85-001

3.1.3.1 Accomplish the requirements of 009-11 of 2.1.

3.1.3.2 Clean structure prior to bonding insulation in

accordance with 2.7.

3.1.3.3 Bond insulation to structure in accordance with 2.8.

3.1.4 Identify cabling, and the equipment by installing new label plates, cable bands and wire markers as follows:

3.1.4.1 Install new label plates conforming to MIL-DTL-15024.

0.014 to 0.016 inch. Cable tags shall have a minimum width of one-half inch.

3.1.5 Bond and ground equipment in accordance with 2.9. Grounding straps shall be CRES 316L for topside equipment.

3.1.5.1 Acceptable criteria for equipment to hull ground via

bond or ground strap is one-tenth ohm maximum.

(V)(G) "OPERATIONAL TEST"

3.2 Energize with craft's power and accomplish operational testing of the equipment installed in 3.1 in accordance with 2.10.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Insulation handling is covered on Work Item 077-01-001, Hazardous Waste Produced on Naval Vessels; control.

4.2 Insulation removed in the P&E and Command Modules may be

contaminated with lead.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP: BOST-517-16 3 of 3 ITEM NO: 422-85-001

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 562-12-002

COAR: 16 PCN: LC75-B575

CMP: NONE

PLANNER: PARIS, MICHAEL

SSP: BOST-517-16 1 of 3 ITEM NO: 562-12-002

1. SCOPE:

1.1 Title: Port Rudder Assembly; remove, turnover and install

1.2 Location of Work:

1.2.1 Main Deck, Frame 19, Port

1.3 Identification:

1.3.1 Quantity (2 EA), Rudder Assembly, No. 2 and No. 4 (Figure 8-2 and 8-3 of 2.2)

2. REFERENCES:

2.1 Standard Items

2.2 S9562-AB-TMM-075, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Rudder Assembly (LCAC 75)

2.3 S9246-AA-TMM-075, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propeller Duct Shrouds and Support Structures (LCAC 75)

2.4 246-8429395 Rev B, LCAC CCD 471 Modification Rudder Fitting Assembly, Top

2.5 246-8429396 Rev C, LCAC CCD 471 Modification Rudder Fitting Assembly, Bottom

2.6 562-6735035 Rev G, Craft/Alt 067K LCAC Rudder Bearing Fitting Mod & Bearing Instl

2.7 562-5749958 Rev N, LCAC Rudder Assembly and Installation

2.8 562-5749959 Rev K, LCAC Rudder Details

2.9 246-5749947 Rev M, LCAC Rudder Fitting Top

2.10 246-5749948 Rev M, LCAC Rudder Fitting, Assy Bottom

2.11 562-8430461 Rev A, Plastic Rudder Bearing Fabrication & Installation

2.12 7614-947911 Rev A, LCAC Process Specification for Cleaning, Chemical and Mechanical

3. REQUIREMENTS:

3.1 Disconnect mechanically and remove each rudder assembly listed in

1.3 and located in 1.2, in accordance with 2.2 and 2.3, using 2.4 through

2.10 for guidance.

3.1.1 Accomplish a visual inspection of each rudder assembly for structural integrity, deterioration, pitting, cracks and areas of damage or distortion.

3.1.2 Accomplish a visual inspection of each rudder bearing for structural integrity, wear, deterioration, pitting, cracks and areas of damage or distortion.

../dwgidx/2468429395.htm ../dwgidx/2468429396.htm ../dwgidx/5626735035.htm ../dwgidx/5625749958.htm ../dwgidx/5625749959.htm ../dwgidx/2465749947.htm ../dwgidx/2465749948.htm ../dwgidx/5628430461.htm ../dwgidx/7614947911.htm ../techmanuals/s9562-ab-tmm-075.pdf ../techmanuals/s9246-aa-tmm-075.pdf

SSP: BOST-517-16 2 of 3 ITEM NO: 562-12-002

Report: Inspection Results Date: + 3

3.1.3 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1.1 and 3.1.2 to the SUPERVISOR showing exact locations of discrepancies.

3.1.4 Clean each rudder bearing and associated fitting surfaces in accordance with 2.12.

3.1.5 Turnover removed equipment to the SUPERVISOR for disposition.

3.1.6 Retain each bearing attachment fitting for installation.

3.2 Install, connect and service each rudder assembly listed in 1.3 and located in 1.2 in accordance with 2.2 and 2.3, using 2.4 through 2.11 for guidance.

3.2.1 Install Government Furnished Material (GFM) provided in 5.1.

3.2.2 Install bearing attachment fittings retained in 3.1.6.

3.2.3 Remove existing, fit, and install new the following parts:

TOTAL

QUANTITY NAME PIECE REF. PART

REQUIRED OF PART NO. NO. NO.

8 EA Washer, Flat 15 2.4 AN960C516

8 EA Screw, Socket Head 16 2.4 MS24673-18

16 EA Bolt, Hex Head 22 2.4 NAS1007-14A

32 EA Washer, Flat 23 2.4 AN960C716

16 EA Nut, Self-lkg 24 2.4 MS21044C7

8 EA Washer, Flat 15 2.5 AN960C516

8 EA Screw, Socket Head 16 2.5 MS24673-18

16 EA Bolt, Hex Head 22 2.5 NAS1007-14A

32 EA Washer, Flat 23 2.5 AN960C716

16 EA Nut, Self-lkg 24 2.5 MS21044C7

2 EA Bushing, Bottom 11 2.11 8430461-003

2 EA Bushing, Top 12 2.11 8430461-004

(V)(G) "TORQUE FASTENERS"

3.2.4 Torque socket head screws to 250 Inch-lbs in accordance with Drawing Note 23 of 2.11.

3.2.5 Install, connect and service each hydraulic actuator for each rudder assembly.

3.2.5.1 Ensure hydraulic fluid levels are to recommended system operational levels.

3.2.5.2 Accomplish the requirements of 009-63 of 2.1.

(V)(G) "OPERATIONAL TEST"

SSP: BOST-517-16 3 of 3 ITEM NO: 562-12-002

3.3 Accomplish an operational test of each rudder assembly listed in 1.3 and located in 1.2, to verify proper operation under normal operating conditions, in accordance with 2.2.

Report: Test Results Date: + 3

3.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.3 to the SUPERVISOR.

4. NOTES:

4.1 The equipment listed in 1.3.1 is addressed in Work Item 246-12-001, Port Propeller Duct Assembly; remove, turnover and install.

4.2 Known Source for equipment listed as Part Nos. 11 and 12 in 3.2.3:

WS Hampshire Inc.

365 Keyes Avenue

Hampshire, IL 06140

POC: Mary Goodart

Phone: (847)683-4400 Ext. 272

FAX: (847)683-4407

4.3 Operational test required in 3.3 is accomplished on Work Item 246- 12-001, Port Propeller Duct Assembly; remove, turnover and install.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART PIECE NO. REF NO.

NATIONAL

STOCK NO.

REQ

PARA NO.

1. 1 EA

Rudder Assy, Outboard 5749958-3 2.7

2040-01- 205-0348 3.2.1

2. 1 EA

Rudder Assy, Intboard 5749958-4 2.7

2040-01- 203-5050 3.2.1

5.2 PUSH MATERIAL:

1. None.

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 631-90-002

COAR: 16 PCN: LC75-B445

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-517-16 1 of 3 ITEM NO: 631-90-002

1. SCOPE:

1.1 Title: LCAC Craft Change Document 445 Rev 01, Incr 01, Limited Compartment Painting; accomplish

1.2 Location of Work:

1.2.1 Void (2-6-3-Q)

1.2.2 Void (2-6-4-Q)

1.2.3 Flotation Void (2-7-1-V)

1.2.4 Flotation Void (2-7-2-V)

1.2.5 Flotation Void (2-8-1-V)

1.2.6 Flotation Void (2-8-2-V)

1.2.7 Stowage and Electronic Equipment Space (1-2-1-Q)

1.2.8 Troop/Passenger Seating (1-4-1-C)

1.2.9 Troop/Passenger Seating (1-2-4-C)

1.2.10 Ammunition Space (1-2-6-M)

1.2.11 Command Module, Exterior Bulkheads

1.2.12 P & E Module, Exterior Bulkheads

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 LCAC Craft Change Document 445 Rev 01, Incr 01, Limited Compartment Painting

2.3 631-6266706 Rev P, LCAC Paint and Marking

2.4 S6360-AE-MMA-010 Rev 10, Technical Manual for Landing Craft, Air Cushion (LCAC) Corrosion Control

2.5 802-7616004 Rev G, SLEP Plan View of Each Level, Deck & Platform

2.6 164-7403842 Rev H, LCAC Portable Armor Kit Craft Interfaces

2.7 164-7403836 Rev D, LCAC Armor Panel

2.8 164-7403841 Rev -, Portable Armor Craft Installation

2.9 635-5749105 Rev F, LCAC Insulation Instl, Hull

2.10 7614-947911 Rev A, Process Specification For Cleaning, Chemical & Mechanical LCAC

2.11 7614-947915 Rev A, Process Specification For Adhesive Bonding Materials LCAC

3. REQUIREMENTS:

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../techmanuals/s6360-ae-mma-010.pdf

SSP: BOST-517-16 2 of 3 ITEM NO: 631-90-002

3.1 Accomplish surface preparation and preservation of surfaces for LCAC Craft Change Document 445 Rev 01, Incr 01, Limited Compartment Painting, in each compartment listed in 1.2, using 2.2 through 2.5 for guidance.

3.2 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 23, Column A, for surface preparation of entire deck surfaces, and 6 inches above deck of bulkhead surfaces for each compartment listed in

1.2.1 through 1.2.10.

3.2.1 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 26, Column A, for surface preparation of exterior bulkhead surfaces, from the Main Deck up to 24 inches above the Main Deck for entire bulkhead periphery of each area listed in 1.2.11 and 1.2.12.

3.2.1.1 Extend bulkhead surface preparation up to the underside of the A/C unit located on the inboard bulkhead of the area listed in 1.2.11.

(V)(G) "STRUCTURAL INSPECTION"

3.2.2 Accomplish a joint visual inspection with the SUPERVISOR of each prepared surface for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion.

Report: Inspection Results Date: + 3

3.2.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2.2 to the SUPERVISOR.

3.2.3 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 27, Columns B, D and E, for preservation of prepared surfaces for each compartment listed in 1.2.1 through 1.2.6.

3.2.4 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 27, Columns B, D, E and F, for preservation of prepared surfaces for each compartment listed in 1.2.7 through 1.2.10.

3.2.5 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 26, Columns B, D, and G, for preservation of prepared surfaces for each compartment listed in 1.2.11 and 1.2.12.

3.3 Remove existing armor panels and associated bolted support structure in way of preservation of aluminum bulkhead surfaces in each area listed in 1.2.11 and 1.2.12 using 2.6 through 2.8 for guidance. Retain panels and hardware for installation upon completion of preservation in 3.2.

3.4 Remove existing and install new bulkhead insulation in way of preservation of aluminum bulkhead surfaces in each area listed in 1.2, in accordance with 2.9.

3.4.1 Accomplish the requirements of 009-11 of 2.1.

3.4.2 Clean structure prior to bonding insulation in accordance with 2.10.

3.4.3 Bond insulation to structure in accordance with 2.11.

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

SSP: BOST-517-16 3 of 3 ITEM NO: 631-90-002

4. NOTES:

4.1 Accomplish structural repairs and welding prior to application of coating materials.

4.2 Insulation handling is covered on Work Item 077-01-001, Hazardous Waste Produced on Naval Vessels; control.

4.3 Insulation removed in the P&E and Command Modules may be

contaminated with lead.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 662-85-001

COAR: 16 PCN: LC75-B572

CMP: NONE

PLANNER: DEMERS, RAY

SSP: BOST-517-16 1 of 3 ITEM NO: 662-85-001

1. SCOPE:

1.1 Title: LCAC Craft Change Document CCD-572 Rev 00, LCAC Operator Seat Replacement; accomplish

1.2 Location of Work:

1.2.1 Command Module (01-2-1-C)

1.2.2 Personnel and Equipment Module (1-2-4-C) with Observer

Platform (01-2-2-C)

1.3 Identification:

1.3.1 Quantity (4 EA), Command Seat (Find Number One of 2.2)

1.3.2 Quantity (2 EA), Jump Seat (Find Number 2 of 2.2)

1.3.3 Quantity (2 EA), Track, Engineer (Find Number 30 of 2.2)

1.3.4 Quantity (2 EA), Track, Group Commander (Find Number 31 of 2.2)

1.3.5 Quantity (2 EA), Track, Operator (Find Number 32 of 2.2)

1.3.6 Quantity (2 EA), Track, Navigator (Find Number 33 of 2.2)

2. REFERENCES:

2.1 Standard Items

2.2 662-8430481 Rev B, CCD 572 Rev 00 LCAC Operator Seat Replacement Installation and Details

2.3 LCAC Craft Change Document CCD-572 Rev 00, LCAC Operator Seats Replacement

2.4 331-8430479 Rev -, CCD 572 LCAC Lighting Modifications Incidental to Seat Replacement

2.5 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.6 662-5749099 Rev F, LCAC Seat, Observer/Gunner, Lightweight

2.7 662-5749109 Rev F, LCAC Seat Instl, Lightweight Observer/Gunner

2.8 662-5749110 Rev P, LCAC Seat Installation Stbd Crew

2.9 662-5749737 Rev F, LCAC Track - Crew Seat

2.10 663-6266726 Rev C, Control Center Furnishings, Troop Commander Jump Seat Installation

2.11…

This is the start of the file's text. The full file is on GovTribe.

File details come from the government source that posted it. Updated Nov 14, 2017.