BOST_510-16_LCAC_32_FMP.pdf

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Attached to: LCAC 32; FY-16 Fleet Modernization Program Federal contract opportunity
Solicitation number: N55236-15-R-0037
Issued by: Department of the Navy Naval Sea Systems Command

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DEPARTMENT OF THE NAVY

NAVSEA BOSTON

LCAC 32 (LCAC 32)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: BOST-510-16

SHIP CHARACTERISTICS

LENGTH OVERALL

MAX. BEAM AT DESIGN WATERLINE

91 FEET

47 FEET

10 INCHES

EXTREME BEAM INCLUDING APPENDAGES 49 FEET 2 INCHES

DRAFT (MAX. NAVIGABLE) (FWD.)

DRAFT (MAX. NAVIGABLE) (AFT.)

3 FEET

2 INCHES

LIGHT DISPLACEMENT 95 LONG TON

FULL LOAD DISPLACEMENT 162 LONG TON

HEIGHT OF MAST ABOVE DESIGN WATERLINE 18 FEET 6 INCHES

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PRELIMINARY SPECIFICATION

SHIP: LCAC 032 (RMC 40803) ITEM NO: 077-01-001

COAR: 16 PCN: LC32-B078

CMP: NONE

PLANNER: PARIS, MICHAEL

SSP: BOST-510-16 1 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

Report: Hazardous Waste Manifest Date: + 2

3.1.3 Submit one legible copy, in hard copy or approved

transferrable media, of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

SHIP: LCAC 032 (RMC 40803)

SSP: BOST-510-16 2 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include __________ ____________ __________

SSP: BOST-510-16 3 of 5 ITEM NO: 077-01-001

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spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) __________ ____________ __________

Sodium Hydroxide __________ ____________ __________

Cleaning Solvents __________ 5 Gallons __________

Sodium Phosphates (Tri, Bi, __________ ____________ __________ or Mono)

Fluorocarbons __________ ____________ __________

Morpholine __________ ____________ __________

Sodium Chromates __________ ____________ __________

Hydrazine __________ ____________ __________

Carbohydrazide __________ ____________ __________

Methyl Ethyl Ketone __________ ____________ __________

Spent Abrasive Blast Material __________ One Ton __________

(contaminated with a known hazardous waste)

Trichloroethane __________ 5 Gallon __________

Miscellaneous Chemicals __________ 5 Gallon 10 Gallon

(Ignitable)

Miscellaneous Chemicals __________ 5 Gallon __________

(Corrosive)

Miscellaneous Chemicals __________ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals __________ 10 Gallon __________

(Reactive)

Oil (Synthetic) __________ 5 Gallon __________

Paints (Enamel, Latex, __________ 10 Gallon __________

Epoxy, thinners, oil based, rubber paint, nonskid, lacquer, remover, varnishes)

Paints (May include lead, __________ 5 Pounds __________ cadmium, or chrome)

Paint Strippers (phenols, __________ ____________ __________ lead, chromium)

SSP: BOST-510-16 4 of 5 ITEM NO: 077-01-001

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Sludge (Contaminated with __________ 25 Gallon __________ a known hazardous waste)

Wool Felt (contaminated __________ ____________ __________ with chromium and PCB's)

Ventilation Debris/Residue

(heavy metals, e.g., cadmium, chromium) __________ ____________ __________

Insulation (May contain lead) __________ 40 Square Feet __________

Oily Rags __________ 30 Pounds __________

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

Report: Hazardous waste listing Date: + 2

3.7 Submit one legible copy, in hard copy or approved transferrable media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that

SSP: BOST-510-16 5 of 5 ITEM NO: 077-01-001

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bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS).

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: LCAC 032 (RMC 40803) ITEM NO: 245-85-001

COAR: 16 PCN: LC32-B489

CMP: NONE

PLANNER: PARIS, MICHAEL

SSP: BOST-510-16 1 of 2 ITEM NO: 245-85-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: LCAC1 Class AER-489, Composite Transfer Sleeve; accomplish

1.2 Location of Work:

1.2.1 Main Deck, Frame 19, Port

1.2.2 Main Deck, Frame 19, Starboard

1.3 Identification:

1.3.1 Quantity (2 EA), Controllable Pitch Propeller Assembly

2. REFERENCES:

2.1 Standard Items

2.2 LCAC1 CLASS AER-489, Composite Transfer Sleeve

2.3 S9245-BA-TMM-032, Rev 02, Preliminary Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Controllable Pitch Propeller (LCAC 32)

3. REQUIREMENTS:

3.1 Accomplish removals, modifications and installations for LCAC1 Class AER-489, Composite Transfer Sleeve, for the equipment listed in 1.3 and located in 1.2, in accordance with 2.2, using 2.3 for guidance.

3.1.1 Match-mark and label shims and other components removed to facilitate installation.

3.1.2 Remove existing steel Transfer Sleeve (Part No. 694003600) and install new composite Transfer Sleeve (Part No. 694003203) in accordance with 2.2, using Chapter 8, Figure 8-20 and Table 8-21 of

2.3 for guidance.

3.1.2.1 Fit and install new the following parts:

TOTAL

QUANTITY NAME INDEX REF. FIGURE PART

REQUIRED OF PART NO. NO. NO. NO.

2 EA Composite Sleeve 6 2.3 8-20 694003203

2 EA O-Ring 7 2.3 8-20 750420134

2 EA O-Ring 8 2.3 8-20 750420131

2 EA O-Ring 9 2.3 8-20 750420132

3.1.3 Install new gaskets, seals and O-rings in way of removals, in accordance with 2.3.

3.1.4 Install shims and other components removed in 3.1.1.

(V)(G) "CLEARANCE FIT"

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SSP: BOST-510-16 2 of 2 ITEM NO: 245-85-001

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3.1.5 Ensure proper clearance with no rubbing or binding between the oil transfer (Beta) tubes and the newly installed transfer sleeve.

3.2 Accomplish the requirements of 009-32 of 2.1 for disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: LCAC 032 (RMC 40803) ITEM NO: 246-11-001

COAR: 16 PCN: LC32-B246

CMP: NONE

PLANNER: DEMERS, RAY

SSP: BOST-510-16 1 of 5 ITEM NO: 246-11-001

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1. SCOPE:

1.1 Title: Starboard Propeller Duct Assembly; remove, turnover and install

1.2 Location of Work:

1.2.1 Main Deck, Frame 18, Starboard

1.3 Identification:

1.3.1 Quantity (One EA), Propeller Duct Assembly No. One (including Propeller Shroud and Stator), Assy 5749946-003 of 2.2

1.3.1.1 Quantity (One EA), Propeller Drive Shaft S11

1.3.2 Quantity (2 EA), Rudder Assembly, No. One and No. 3, Starboard

1.3.2.1 Quantity (2 EA), Rudder Bearing, Upper

1.3.2.2 Quantity (2 EA), Rudder Bearing, Lower

2. REFERENCES:

2.1 Standard Items

2.2 246-5749946, Rev R, Propeller Duct Instl

2.3 246-5749525, Rev V, LCAC Propeller Shroud Assembly

2.4 246-5749955, Rev O, LCAC Stator Assy & Instl

2.5 S9246-AA-TMM-032, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propeller Duct Shrouds and Support Structures (LCAC 32)

2.6 245-5750289, Rev K, LCAC Shroud-Drive Shaft

2.7 562-5749958, Rev N, LCAC Rudder Assembly and Installation

2.8 562-5749959, Rev K, LCAC Rudder Details

2.9 246-5749947, Rev M, LCAC Rudder Fitting, Top

2.10 246-5749948, Rev M, LCAC Rudder Fitting, Assy Bottom

2.11 S9562-AB-TMM-032, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Rudder Assembly (LCAC 32)

2.12 S6360-AE-MMA-010, Rev 10, Technical Manual For Landing Craft, Air Cushion (LCAC) Corrosion Control

2.13 S9100-AC-TMM-032, Rev 01, Technical Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Structural Maintenance and Repair (LCAC 32)

2.14 562-6735035, Rev G, Craft/Alt 067K LCAC Rudder Bearing Fitting Mod & Bearing Instl

2.15 246-8429395, Rev B, LCAC CCD 471 Modification Rudder Fitting Assembly, Top

2.16 246-8429396, Rev C, LCAC CCD 471 Modification Rudder Fitting

../dwgidx/2465749946.htm ../dwgidx/2465749525.htm ../dwgidx/2465749955.htm ../techmanuals/s9246-AA-TMM-032.pdf ../dwgidx/2455750289.htm ../dwgidx/5625749958.htm ../dwgidx/5625749959.htm ../dwgidx/2465749947.htm ../dwigdx/2465749948.htm ../techmanuals/s9562-ab-tmm-032.pdf ../techmanuals/s6360-ae-mma-010.pdf ../techmanuals/s9100-ac-tmm-032.pdf ../dwgidx/5626735035.htm ../dwigdx/2468429395.htm ../dwigdx/2468429396.htm

SSP: BOST-510-16 2 of 5 ITEM NO: 246-11-001

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Assembly, Bottom

2.17 S9240-AA-TMM-032, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Transmission System (LCAC 32)

2.18 S9245-BA-TMM-032, Rev 02, Preliminary Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Controllable Pitch Propeller (LCAC 32)

2.19 S9260-AF-TMM-032, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propulsion Lubricating Oil Assembly

(LCAC 32)

2.20 S9243-A2-TMM-032, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Ancillary Propeller Equipment (LCAC 32)

2.21 3C556C443, Rev B, LCAC SLEP Acceptance Test Procedure, Aft Hydraulic Systems Servicing and Functional Test

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection of the exterior surfaces of the propeller duct, shroud and stator assembly, and each rudder assembly listed in 1.3 and located in 1.2 for pitting, cracks, erosion, corrosion, pinholes, structural integrity, and areas of damage or distortion using

2.2 through 2.11 for guidance.

Report: Inspection Results Date: + 3

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Remove the equipment listed in 1.3.1 and located in 1.2 using 2.2 through 2.11 for guidance.

3.2.1 Turnover the removed equipment, along with the securing hardware and fittings to the SUPERVISOR for disposition. Retain the equipment listed in 1.3.1.1 and 1.3.2 for installation.

(V)(G) "INSPECTION OF MAIN DECK"

3.3 Accomplish a joint visual inspection with the SUPERVISOR of main deck surfaces in way of equipment removals in 3.2 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, using 2.12 and 2.13 for guidance.

Report: INSPECTION RESULTS Date: + 3

3.3.1 Submit one legible copy, in hard copy or approved

transferrable media of a report listing results of the requirements of 3.3 to the SUPERVISOR

3.4 Install new the equipment listed in 1.3.1 and provided as Government

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SSP: BOST-510-16 3 of 5 ITEM NO: 246-11-001

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Furnished Material (GFM) in 5.1, in accordance with 2.2 through 2.20.

(V)(G) "MATERIAL CONDITION"

3.4.1 Prior to installation accomplish a visual inspection of the propeller duct, shroud and stator assembly for general condition and completeness, and shipping damages. Verify modifications complete in accordance with 4.1 and 4.2.

Report: MATERIAL CONDITION Date: + 2

3.4.1.1 Submit one legible copy, in hard copy or approved

transferrable media of a report listing results of the requirements of 3.4.1 to the SUPERVISOR.

3.4.2 Remove existing, fit, and install new the following parts:

TOTAL

QUANTITY NAME INDEX REF. FIGURE PART

REQUIRED OF PART NO. NO. NO. NO.

4 EA Bolt 2 2.5 8-1 NAS1012-48A (See 4.4)

4 EA Washer 3 2.5 8-1 75775CY-12 (Alt. NAS1587-12C)

4 EA Washer 4 2.5 8-1 AN960C1216

4 EA Washer 5 2.5 8-1 75775PY-12 (Alt. NAS1587-12)

4 EA Nut 6 2.5 8-1 MS21044C12

8 EA Bolt 7 2.5 8-1 NAS1014-46A (See 4.5)

8 EA Washer 8 2.5 8-1 75775CY-14 (Alt. NAS1587-14C)

8 EA Washer 9 2.5 8-1 AN960C1416

8 EA Washer 10 2.5 8-1 75775PY-14 (Alt. NAS1587-14)

8 EA Nut 11 2.5 8-1 MS21044C14

4 EA Bolt 13 2.5 8-1 NAS572C109

AR Shim 14 2.5 8-1 5749216-011

One EA Washer 5 2.20 8-3 W24

One EA Locknut 6 2.20 8-3 AN24

One EA Seal 17 2.20 8-6 R2007-437G

One EA O-ring 19 2.20 8-6 M83248/2-169

A/R Shim 23 2.20 8-6 5750290-005

A/R Shim 24 2.20 8-6 5750290-003

One EA Shim 8 2.20 8-7 5750306-007

One EA Shim 10 2.20 8-7 5750306-011

2 EA O-ring 16 2.20 8-7 M83248/2-245

SSP: BOST-510-16 4 of 5 ITEM NO: 246-11-001

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One EA Gasket 19 2.20 8-7 5750306-023

One EA Seal 22 2.20 8-7 9549LUP-H5/L16

One EA Ring 24 2.20 8-7 KR550S

One EA Gasket 26 2.20 8-7 5750306-005

3.4.3 Remove existing, fit, and install new the following parts provided as Government Furnished Material (GFM) in 5.1:

TOTAL

QUANTITY NAME INDEX REF. FIGURE PART

REQUIRED OF PART NO. NO. NO. NO.

One EA Seal 5 2.18 8-21 694001602

One EA Cover One 2.18 8-21 694001604

One EA Bearing One 2.20 8-3 5750297-001

2 EA Bearing 4 2.20 8-3 5750303-001

One EA Gasket 2 2.20 8-7 5750306-003

One EA Ring 7 2.20 8-7 KR612S

One EA Seal 9 2.20 8-7 5750319-007

One EA Ring 15 2.20 8-7 5750315-003

3.4.4 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C lines One through 7 for plug weld repair of existing shroud foundation bolt holes. Chip and grind surfaces flush in way of repairs.

3.4.5 Template from equipment, layout and drill new anchoring holes during the installation of the duct assembly, after all final alignments are accomplished. Drill out, and ream equipment support feet and foundations in accordance with 2.2, using Figures 8-1 and 8- 2 of 2.5 for guidance.

(I)(G) "ALIGNMENT"

3.5 Accomplish alignment checks for Total Indicated Runout (TIR) for the equipment listed in 1.3.1 and located in 1.2 upon completion of installation, in accordance with Table 6-7 Recommended Alignment Readings, and Paragraphs 7-4.8m and 7-5 of 2.17.

Report: Alignment Date: + 3

3.5.1 Submit one legible copy, in hard copy or approved

transferrable media of a report listing results of the requirements of 3.5 to the SUPERVISOR.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Prior to installation, ensure modification of split rudder bearing

SSP: BOST-510-16 5 of 5 ITEM NO: 246-11-001

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fitting in accordance with LCAC Craft Change Document-471 Rev 01, Modification to Split Rudder Bearing Fitting has been accomplished on refurbished propeller duct assembly provided in 5.1.

4.2 Prior to installation, ensure modification of stator fitting in accordance with LCAC Craft Change Document-487 Rev 00, Propeller Stator Fitting Fastener Modification has been accomplished on refurbished propeller duct assembly provided in 5.1.

4.3 The equipment listed in 1.3.2 is addressed in Work Item: 562-11-002, Port and Starboard Rudder Assembly; remove, turnover and install.

4.4 Alternate Hex Head Bolts for Index No. 2 as follows: NAS1012-52A, NAS1012-56A, NAS1012-60A, NAS1012-64A, NAS1012-68A and NAS1012-72A.

Actual required length to be determined at installation.

4.5 Alternate Hex Head Bolts for Index No. 7 as follows: NAS1014-46A, NAS1014-50A, NAS1014-54A, NAS1014-58A, NAS1014-62A, NAS1014-66A and NAS1014-70A. Actual required length to be determined at installation.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART PIECE NO. REF NO.

NATIONAL

STOCK NO.

REQ

PARA NO.

1. 1 EA

Propeller Duct Assembly 003 2.2

01-450- 7745 3.4.3

2. 1 EA Seal 694001602 2.18 01-190- 5648 3.4.3

3. 1 EA Cover 694001604 2.18 01-198- 1046 3.4.3

4. 1 EA Bearing 5750297- 001 2.20

01-325- 2832 3.4.3

5. 1 PR Bearing 5750303- 001 2.20

01-320- 3584 3.4.3

6. 1 EA Gasket 5750306- 003 2.20

01-333- 4474 3.4.3

7. 1 EA Ring KR612S 2.20 01-344- 0809 3.4.3

8. 1 EA Seal 5750319- 007 2.20

01-317- 9140 3.4.3

9. 1 EA

Retainer, Packing, Ring

5750315- 003 2.20

01-320- 7201 3.4.3

5.2 PUSH MATERIAL:

1. None.

SHIP: LCAC 032 (RMC 40803) ITEM NO: 331-85-001

COAR: 16 PCN: LC32-B569

CMP: NONE

SSP: BOST-510-16 1 of 2 ITEM NO: 331-85-001

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1. SCOPE:

1.1 Title: LCAC Craft Change Document CCD-569 Rev 00, Removal of Portable Emergency Light; accomplish

1.2 Location of Work:

1.2.1 Command Module (1-2-1-C)

1.2.2 Personnel & Equipment Module (1-2-4-C)

1.3 Identification:

1.3.1 Quantity (3 EA), Emergency Light Switch/Charger, NSN: 6230-01- 252-1831

2. REFERENCES:

2.1 Standard Items

2.2 LCAC Craft Change Document CCD-569, Rev 00, Removal of Portable Emergency Lights

2.3 311-8430407, Rev A, CCD 569 Rev 00 LCAC Emergency Portable Exit Lighting Removal

2.4 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.5 635-5749105, Rev F, LCAC Insulation Instl, Hull

2.6 7614-947911, Rev A, Process Specification For Cleaning, Chemical & Mechanical LCAC

2.7 7614-947915, Rev A, Process Specification For Adhesive Bonding Materials LCAC

3. REQUIREMENTS:

3.1 Accomplish removals, modifications and installations for LCAC Craft Change Document CCD-569 Rev 00, Removal of Portable Emergency Lights for the equipment listed in 1.3 and located in 1.2 in accordance with 2.2 through 2.4.

3.2 Install new hull insulation in way of repairs in accordance with 2.5.

3.2.1 Accomplish the requirements of 009-11 of 2.1.

3.2.2 Clean structure prior to bonding insulation in accordance with 2.6.

3.2.3 Bond insulation to structure in accordance with 2.7.

3.2.4 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 27 in way of repairs and new installation.

4. NOTES:

4.1 Insulation handling is covered on Work Item 077-01-001, Hazardous

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SSP: BOST-510-16 2 of 2 ITEM NO: 331-85-001

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Waste Produced on Naval Vessels; control.

4.2 Insulation removed in the P&E Module may be contaminated with lead.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: LCAC 032 (RMC 40803) ITEM NO: 422-85-002

COAR: 16 PCN: LC32-B574

CMP: NONE

SSP: BOST-510-16 1 of 3 ITEM NO: 422-85-002

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1. SCOPE:

1.1 Title: LCAC Craft Change Document CCD-574 Rev 00, LCAC Searchlight Replacement; accomplish

1.2 Location of Work:

1.2.1 Personnel and Equipment Module (01-2-4-C)

1.3 Identification:

1.3.1 Quantity (One EA), Go Light Searchlight

2. REFERENCES:

2.1 Standard Items

2.2 LCAC Craft Change Document CCD-574, Rev 00, LCAC Searchlight Replacement

2.3 422-8430457, Rev C, CCD 574 Rev 00 LCAC Foundation Modification Incid to Searchlight Installation

2.4 324-8430458, Rev D, CCD 574 Rev 00 LCAC Power Mods Incidental to Searchlight Installation

2.5 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.6 635-5749105, Rev F, LCAC Insulation Instl, Hull

2.7 7614-947911, Rev A, Process Specification For Cleaning, Chemical & Mechanical LCAC

2.8 7614-947915, Rev A, Process Specification For Adhesive Bonding Materials LCAC

2.9 MIL-STD-1310, Shipboard Bonding, Grounding and Other Techniques for Electromagnetic Compatibility and Safety

2.10 3A422C434, Rev C, LCAC SLEP Acceptance Test Prodecure, Navigation Lights, Searchlight and Horn Functional Test

3. REQUIREMENTS:

3.1 Accomplish removals, modifications and installations for LCAC Craft Change Document CCD-574 Rev 00, Searchlight Replacement for the equipment listed in 1.3 and located in 1.2 in accordance with 2.2 through 2.5.

3.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.

3.1.1.1 Accomplish nondestructive testing in accordance with

Line 10.

3.1.2 Accomplish the requirements of 009-25 of 2.1 for the air hose test in way of repairs and new attachments welds to watertight structures. Allowable leakage: None.

3.1.3 Remove existing and install new hull insulation in way of

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../test/3A422C434C.pdf

SSP: BOST-510-16 2 of 3 ITEM NO: 422-85-002

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repairs in accordance with 2.6.

3.1.3.1 Accomplish the requirements of 009-11 of 2.1.

3.1.3.2 Clean structure prior to bonding insulation in

accordance with 2.7.

3.1.3.3 Bond insulation to structure in accordance with 2.8.

3.1.4 Identify cabling, and the equipment by installing new label plates, cable bands and wire markers as follows:

3.1.4.1 Install new label plates conforming to MIL-DTL-15024.

3.1.4.2 Mark applicable lead designations on the lead markers by hot stamping (Branding). Lead markers are to be made of white insulating sleeving conforming to MIL-I-631, Type F, Grade A, Form U. Install lead markers hot stamped (Branded) with the word "Spare" and the cable designation of the cable containing the spare conductors on spare conductors. When cables have more than one spare conductor, bind the spare conductors together and identify them with a single lead marker.

3.1.4.3 Cable Tags (Bands) shall be of soft aluminum and conform to MIL-A-2877 and shall be embossed with the applicable cable designation using numbers and capital letters having mimimum height of 3/16 inch and embossed to at least 1/64 inch above the surface. Cable tags and securing strips shall have a thickness of

0.014 to 0.016 inch. Cable tags shall have a minimum width of one-half inch.

3.1.5 Bond and ground equipment in accordance with 2.9. Grounding straps shall be CRES 316L for topside equipment.

3.1.5.1 Acceptable criteria for equipment to hull ground via

bond or ground strap is one-tenth ohm maximum.

(V)(G) "OPERATIONAL TEST"

3.2 Energize with craft's power and accomplish operational testing of the equipment installed in 3.1 in accordance with 2.10.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Insulation handling is covered on Work Item 077-01-001, Hazardous Waste Produced on Navy Vessels, control.

4.2 Insulation removed in the P&E Module may be contaminated with lead.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

5.2 PUSH MATERIAL:

SSP: BOST-510-16 3 of 3 ITEM NO: 422-85-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. None.

SHIP: LCAC 032 (RMC 40803) ITEM NO: 523-80-001

COAR: 16 PCN: LC32-B380

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-510-16 1 of 2 ITEM NO: 523-80-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: LCAC CraftAlt-380D Rev 00, Water Wash Tank Sight Glass Installation; accomplish

1.2 Location of Work:

1.2.1 Wet Deck, Port, Frames 12-13

1.3 Identification:

1.3.1 Quantity (One EA), Water Wash Tank (2-12-6-W)

1.3.2 Quantity (One EA), Sight Gauge, (Part No: YB4898-3000BW), (CRES 304 Bolts and Bodies, Item No: One of 2.2)

2. REFERENCES:

2.1 Standard Items

2.2 234-6733730, Rev I, CCD 380 LCAC Water Wash Tank Sight Gauge Installation

2.3 LCAC CRAFTALT-380D, Water Wash Tank Sight Glass

2.4 2C532C405, Rev B, LCAC SLEP Acceptance Test Procedure, Freshwater Tank Completion Test

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-25 of 2.1, for preliminary air test of the water wash tank listed in 1.3 and located in 1.2. Test pressure shall be 2 PSIG.

3.2 Accomplish removals, modifications and installations for LCAC CraftAlt-380D, Water Wash Tank Sight Glass for the equipment listed in

1.3 and located in 1.2 in accordance with 2.2 and 2.3.

3.2.1 Chip and grind surfaces flush and smooth in way of removals.

3.2.2 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.

3.2.2.1 Accomplish nondestructive testing in accordance with

Line 10.

3.2.3 Restore mating surfaces exposed by removals. Repair by

removing high spots, burrs, abrasions, and foreign matter, where removal can be accomplished by hand tools.

(V)(G) "COMPLETION TEST"

3.3 Accomplish the requirements of 2.4 for completion test of the water wash tank listed in 1.3 and located in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop

../dwgidx/2346733730.htm ../dwgidx/LCAC_CAR0380_0_0.htm ../test/2C532C405b.pdf

SSP: BOST-510-16 2 of 2 ITEM NO: 523-80-001

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in pressure: None.

Report: TEST RESULTS Date: + 3

3.3.1 Submit one legible copy, in hard copy or electronic media of a report listing results of the requirements of 3.3 to the SUPERVISOR.

3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Known source for sight glass listed in 1.3.2:

Oil-Rite Corporation

4325 Clipper Drive

P.O. Box 1207

Manitowoc, WI 54221-1207

POC: Bill Niquette

Tel: (920)682-6173

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: LCAC 032 (RMC 40803) ITEM NO: 562-11-002

COAR: 16 PCN: LC32-B562

CMP: NONE

SSP: BOST-510-16 1 of 3 ITEM NO: 562-11-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Starboard Rudder Assembly; remove, turnover and install

1.2 Location of Work:

1.2.1 Main Deck, Frame 19, Starboard

1.3 Identification:

1.3.1 Quantity (2 EA), Rudder Assembly, No. One and No. 3 (Figure 8- 2 and 8-3 of 2.2)

2. REFERENCES:

2.1 Standard Items

2.2 S9562-AB-TMM-032, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Rudder Assembly (LCAC 32)

2.3 S9246-AA-TMM-032, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propeller Duct Shrouds and Support Structures (LCAC 32)

2.4 246-8429395, Rev B, LCAC CCD 471 Modification Rudder Fitting Assembly, Top

2.5 246-8429396, Rev C, LCAC CCD 471 Modification Rudder Fitting Assembly, Bottom

2.6 562-6735035, Rev G, Craft/Alt 067K LCAC Rudder Bearing Fitting Mod & Bearing Instl

2.7 562-5749958, Rev N, LCAC Rudder Assembly and Installation

2.8 562-5749959, Rev K, LCAC Rudder Details

2.9 246-5749947, Rev M, LCAC Rudder Fitting Top

2.10 246-5749948, Rev M, LCAC Rudder Fitting, Assy Bottom

2.11 7614-947911, Rev A, Process Specification for Cleaning, Chemical and Mechanical LCAC

3. REQUIREMENTS:

3.1 Disconnect mechanically and remove each rudder assembly listed in

1.3 and located in 1.2, in accordance with 2.2 and 2.3, using 2.7 through

2.10 for guidance.

3.1.1 Accomplish a visual inspection of each rudder assembly for structural integrity, deterioration, pitting, cracks and areas of damage or distortion.

3.1.2 Accomplish a visual inspection of each rudder bearing for structural integrity, wear, deterioration, pitting, cracks and areas of damage or distortion.

Report: INSPECTION RESULTS Date: + 3

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SSP: BOST-510-16 2 of 3 ITEM NO: 562-11-002

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3.1.3 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1.1 and 3.1.2 to the SUPERVISOR showing exact locations of discrepancies.

3.1.4 Clean each rudder bearing and associated fitting surfaces in accordance with 2.11.

3.1.5 Turnover removed equipment to the SUPERVISOR for disposition.

3.1.6 Retain bearings for installation.

3.2 Install, connect and service each rudder assembly listed in 1.3 and located in 1.2 in accordance with 2.2 and 2.3, using 2.7 through 2.10 for guidance.

3.2.1 Install Government Furnished Material (GFM) provided in 5.1.

3.2.2 Install bearings retained in 3.1.6.

3.2.3 Remove existing, fit, and install new the following parts:

TOTAL

QUANTITY NAME FIND REF. PART

REQUIRED OF PART NO. NO. NO.

16 EA Washer, Flat 15 2.4 AN960C516

16 EA Screw, Skt Hd 16 2.4 MS24673-18 (Alt. NAS1351N5H28)

32 EA Bolt, Hex Head 22 2.4 NAS1007-14A

64 EA Washer, Flat 23 2.4 AN960C716

32 EA Nut, Self-lkg 24 2.4 MS21044C7

16 EA Washer, Flat 15 2.5 AN960C516

16 EA Screw, Skt Hd 16 2.5 MS24673-18 (Alt. NAS1351N5H28)

32 EA Bolt, Hex Head 22 2.5 NAS1007-14A

64 EA Washer, Flat 23 2.5 AN960C716

32 EA Nut, Self-lkg 24 2.5 MS21044C7

3.2.4 Install, connect and service each hydraulic actuator for each rudder assembly.

3.2.4.1 Ensure hydraulic fluid levels are to recommended system operational levels.

3.2.4.2 Accomplish the requirements of 009-63 of 2.1.

(V)(G) "OPERATIONAL TEST"

3.3 Accomplish an operational test of each rudder assembly listed in 1.3 and located in 1.2, to verify proper operation under normal operating conditions, in accordance with 2.2.

Report: TEST RESULTS Date: + 3

SSP: BOST-510-16 3 of 3 ITEM NO: 562-11-002

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3.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.3 to the SUPERVISOR.

4. NOTES:

4.1 The Starboard Duct Assembly is addressed in Work Item 246-11-001, Starboard Propeller Duct Assembly; remove, turnover and install.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART PIECE NO. REF NO.

NATIONAL

STOCK NO.

REQ

PARA NO.

1. 1 AY Rudder Assy 5749958-3 2.2 01-205- 0348 3.2.1

2. 1 AY Rudder Assy 5749958-4 2.2 01-203- 5050 3.2.1

5.2 PUSH MATERIAL:

1. None.

SHIP: LCAC 032 (RMC 40803) ITEM NO: 631-11-001

COAR: 16 PCN: LC32-B123

CMP: NONE

SSP: BOST-510-16 1 of 2 ITEM NO: 631-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Fuel Tank; clean, inspect, test and preserve

1.2 Location of Work:

1.2.1 Fuel Tank No. 4 (2-16-6-F)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 802-7616004, Rev G, SLEP Plan View of Each Level, Deck & Platform

2.3 S6360-AE-MMA-010, Rev 10, Technical Manual For Landing Craft, Air Cushion (LCAC) Corrosion Control

2.4 S9100-AC-TMM-032, Rev 01, Technical Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Structural Maintenance and Repair (LCAC 32)

2.5 2C541C407, Rev B, LCAC SLEP Acceptance Test Procedure, Fuel Storage, Overflow, and Stripping Tank Tightness Test

2.6 631-6266706, Rev P, LCAC Paint and Marking

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-25 of 2.1, for preliminary air test of the fuel tank listed in 1.2. Test pressure shall be 2 PSIG.

3.2 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 23, Column A for surface preparation of interior surfaces of the fuel tank listed in 1.2, including manhole cover.

(V)(G) "JOINT VISUAL INSPECTION"

3.3 Accomplish a joint visual inspection with the SUPERVISOR of the fuel tank listed in 1.2 upon completion of surface preparation of 3.2 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, using 2.2 through 2.4 for guidance.

Report: Inspection Results Date: + 3

3.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.3 to the SUPERVISOR.

3.4 Accomplish the requirements of 2.5 for completion test of the fuel tank listed in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold

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SSP: BOST-510-16 2 of 2 ITEM NO: 631-11-001

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test pressure for 10 minutes. Allowable drop in pressure: None.

3.5 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 8, Columns B and D for surfaces prepared in 3.2, using 2.6 for guidance.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: LCAC 032 (RMC 40803) ITEM NO: 631-90-002

COAR: 16 PCN: LC32-B445

CMP: NONE

SSP: BOST-510-16 1 of 3 ITEM NO: 631-90-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: LCAC Craft Change Document 445 Rev 01, Incr 01, Limited Compartment Painting; accomplish

1.2 Location of Work:

1.2.1 Void (2-6-3-Q)

1.2.2 Void (2-6-4-Q)

1.2.3 Flotation Void (2-7-1-V)

1.2.4 Flotation Void (2-7-2-V)

1.2.5 Flotation Void (2-8-1-V)

1.2.6 Flotation Void (2-8-2-V)

1.2.7 Stowage and Electronic Equipment Space (1-2-1-Q)

1.2.8 Troop/Passenger Seating (1-4-1-C)

1.2.9 Troop/Passenger Seating (1-2-4-C)

1.2.10 Ammunition Space (1-2-6-M)

1.2.11 Command Module, Exterior Bulkheads

1.2.12 P & E Module, Exterior Bulkheads

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 LCAC Craft Change Document 445, Rev 01, Incr 01, Limited

Compartment Painting

2.3 631-6266706, Rev P, LCAC Paint and Marking

2.4 S6360-AE-MMA-010, Rev 10, Technical Manual for Landing Craft, Air Cushion (LCAC) Corrosion Control

2.5 802-7616004, Rev G, SLEP Plan View of Each Level, Deck & Platform

2.6 164-7403842, Rev G, LCAC Portable Armor Kit Craft Interfaces

2.7 164-7403836, Rev D, LCAC Armor Panel

2.8 164-7403841, Rev -, Portable Armor Craft Installation

2.9 635-5749105, Rev F, LCAC Insulation Instl, Hull

2.10 7614-947911, Rev A, Process Specification For Cleaning, Chemical & Mechanical LCAC

2.11 7614-947915, Rev A, Process Specification For Adhesive Bonding Materials LCAC

../dwgidx/LCAC_CCD0445_1_1.htm ../dwgidx/6316266706.htm ../techmanuals/s6360-ae-mma-010.pdf ../dwgidx/8027616004.htm ../dwgidx/1647403842.htm ../dwgidx/1647403836.htm ../dwgidx/1647403841.htm ../dwgidx/6355749105.htm

SSP: BOST-510-16 2 of 3 ITEM NO: 631-90-002

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3. REQUIREMENTS:

3.1 Accomplish surface preparation and preservation of surfaces for LCAC Craft Change Document 445 Rev 01, Incr 01, Limited Compartment Painting, in each compartment listed in 1.2, using 2.2 through 2.5 for guidance.

3.2 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 23, Column A, for surface preparation of entire deck surfaces, and 6 inches above deck of bulkhead surfaces for each compartment listed in

1.2.1 through 1.2.10.

3.2.1 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 26, Column A, for surface preparation of exterior bulkhead surfaces, from the Main Deck up to 24 inches above the Main Deck for entire bulkhead periphery of each area listed in 1.2.11 and 1.2.12.

3.2.1.1 Extend bulkhead surface preparation up to the underside of the A/C unit located on the inboard bulkhead of the area listed in 1.2.11.

(V)(G) "STRUCTURAL INSPECTION"

3.2.2 Accomplish a joint visual inspection with the SUPERVISOR of each prepared surface for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion.

Report: INSPECTION RESULTS Date: + 3

3.2.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2.2 to the SUPERVISOR.

3.2.3 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 27, Columns B, D and E, for preservation of prepared surfaces for each compartment listed in 1.2.1 through 1.2.6.

3.2.4 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 27, Columns B, D, E and F, for…

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