BOST_063-15.pdf
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- Attached to
- LCAC 63 Fleet Modernization Program Federal contract opportunity
- Solicitation number
- N55236-15-R-0007
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Specification Package BOST 063-15 for the LCAC 63 FMP
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| File | Type | Posted |
|---|---|---|
| N55236-15-R-0007_0001.pdf | ||
| N55236-15-R-0007_LCAC_63_FMP.pdf | ||
| Attachment_1_-_BOST_063-15.pdf | ||
| Attachment_4_-_Request_for_Specification_Clarification_Form.docx | DOCX document | |
| Attachment_3_-_SB_Subcontracting_Data_Sheet.doc | DOC document | |
| Attachment_2_-_Reference_Information_Sheet.doc | DOC document |
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DEPARTMENT OF THE NAVY
NAVSEA BOSTON
ASSAULT CRAFT UNIT 5 (ACU 5 )
SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED
SPECIFICATION NUMBER: BOST-063-15
SHIP CHARACTERISTICS
LENGTH OVERALL
MAX. BEAM AT DESIGN WATERLINE
91 FEET
47 FEET
10 INCHES
10 INCHES
EXTREME BEAM INCLUDING APPENDAGES 49 FEET 2 INCHES
DRAFT (MAX. NAVIGABLE) (FWD.)
DRAFT (MAX. NAVIGABLE) (AFT.)
3 FEET
3 FEET
2 INCHES
2 INCHES
HEIGHT OF MAST ABOVE DESIGN WATERLINE 18 FEET 6 INCHES
CRAFT: LCAC 063(LCAC-63) SSP-063-15
I N D E X
ITEMS THAT ARE STRUCK OUT ON THIS INDEX DO NOT APPLY TO THIS CONTRACT.
CATEGORY I. FY-15 (CH 1) STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER
REFERENCE
ITEM NO. TITLE DATE
009-01
009-02
009-03
009-04
009-05
009-06
(CH 1)
General Criteria; accomplish
Environmental Compliance Reports for Material Usage at Naval Facilities; provide
Toxic and Hazardous Substances; control
Quality Management System; provide
Temporary Accesses; provide
Maintaining Protection and Cleanliness from Non-Radioactive Operations; accomplish
07-NOV-13
29-JUL-11
17-JAN-13
10-JUN-14
009-07 Confined Space Entry, Certification, Fire Prevention and 10-JUN-14 (CH-1) Housekeeping; accomplish 009-08 Fire Protection at Contractor's Facility; accomplish 10-JUN-14
(CH-1)
009-10 Shipboard Asbestos-Containing Material (ACM); control 29-JUL-11
009-18 Magnetic Material; control 17-JAN-13
009-19
009-20
009-21
009-23
009-24
009-28
Provisioning Technical Documentation (PTD); provide
Government Property; control
Logistics and Technical Data; provide
Interferences; remove and install
Authorization, Control, Isolation, Blanking, and Tagging Requirements; accomplish
Fire Prevention Requirements; accomplish
009-29 Asbestos-Free Pipe Hanger Liner Material; install 29-JUL-04
009-34 Fire Protection of Unmanned Vessels at Contractor's 17-JAN-13
Facility; provide
009-35 Confined Space Entry, Certification, Fire Prevention 10-JUN-14
(CH-1) Utilizing Military Fire Watches, and Housekeeping;accomplish
009-39 Technical Manual Contract Requirement (TMCR) for New 19-JUL-
07 Technical Manuals for Commercial Equipment/ Component;
provide
009-40 Requirements for Contractor Cranes, Multi-Purpose Machines and Material Handling Equipment at Naval Facilities;
accomplish
009-59 Organotin Antifouling Material; control 29-JUL-11
009-60
009-61
Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration; provide and manage
Shipboard Use of Fluorocarbons; control
009-64 Synthetic Fire-Resistant Hydraulic Fluid; control 29-JUL-11
009-65 Polychlorinated Biphenyls (PCBs); control 29-JUL-11
009-67
009-69
009-70
Integrated Total Ship Testing; manage
Heavy Weather Plan; provide
Confined Space Entry, Certification, Fire Prevention and Housekeeping for Unmanned Vessels; accomplish
009-72 Physical Security at Private Contractor's Facility; 17-JAN-13
009-73
009-74
Shipboard Electrical/Electronic/Fiber Optic Cable; remove, relocate, repair, and install
Occupational, Safety and Health Requirements; accomplish
009-77 Cofferdam Requirements; accomplish 17-JAN-13
009-79 Government Owned Material (GOM); status reporting 29-JUL-11
009-80 Ship's Facilities; provide 29-JUL-11
009-81
009-82
Compartment Closeout; accomplish
Data Requirements When Installing an Equal Component Vice Specified Component; provide
009-83 Wire Rope Fitting Verification; provide 17-JAN-13
009-84
009-86
Accountability of Temporary Fasteners; provide
Recovery of Chlorofluorocarbon (CFC) Refrigerants and Fire Suppressant Halon (H) Materials; accomplish
01-AUG-08
009-87 Chemical Disinfection Procedures; accomplish 17-JAN-13
009-88 Collection, Holding and Transfer (CHT) and Mogas Tanks, 29-JUL-11
Spaces, and Piping, including Sewage or Mogas-Contaminated Tanks, Spaces, and Piping; certify
009-89 Purchase and Inspection Requirements for Contractor 29-JUL-11
Furnished Anodes; accomplish
009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution Prevention Act (PPA) Information; provide
009-94 General Environmental Requirements for Work at Contractor's 17-JAN-13
Facility; accomplish
009-95 Mechanically Attached Fittings (MAF's) for Piping Systems; 17-JAN-13 install
009-97
009-99
Shipbuilding and Ship Repair Operations National Emission Standard for Hazardous Air Pollutants (NESHAPS) for Surface Coating Information; provide
Ship Departure Report; provide
009-100 Ship's Stability Process Control Procedure (PCP); maintain 30-JUL-10
009-101
009-102
Requirements for Mooring, Entry to and Departure from Contractor's Facility; accomplish
Alteration Verification; provide
009-103 Weight and Moment Change Data; provide 29-JUL-11
009-106 Work Authorization Form Coordinator (WAFCOR); provide 06-JAN-14
009-108 Aircraft Carrier Requirements for Mooring, Entry to, 29-JUL-
11 Movement within, and Departure from Contractor's Facility;
009-109 Special Requirements for Non-SUBSAFE Work on SUBSAFE- 29-JUL-11
Certified Vessels; accomplish
009-110 Special Requirements for Non-Nuclear Work on Nuclear 29-JUL-
11 Vessels; accomplish
009-111 Schedule and Associated Reports for Availabilities 9 Weeks 07-NOV-13 or Less in Duration; provide and manage
009-112 Prevention of Radiographic-Inspection Ionizing-Radiation 29-JUL-11
Hazards; accomplish
009-117 AEGIS Light Off (ALO) Support for AEGIS Weapons Systems 06-JAN-14
Assessments (AWSA); provide
009-118 CG Deck Loading; accomplish 17-JAN-13
009-120 Fact Finding and Critique of Unplanned Events; manage 06-JAN-14
009-121 Ship Assessment/Inspection Requirements; provide 06-JAN-14
CATEGORY II. FY-15 (CH 1) STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF
THIS JOB ORDER
ITEM NO. TITLE DATE
009-09
009-11
009-12
009-13
009-14
009-15
009-16
009-17
009-22
009-25
009-26
009-27
009-28
009-30
009-31
009-32
009-33
009-36
009-37
Process Control Procedure (PCP); provide and accomplish
Insulation and Lagging Requirements; accomplish
Welding, Fabrication, and Inspection Requirements;
Meters; repair and certify calibration
Gages and Thermometers; repair and certify calibration
Rotating Machinery; balance
Electronic Equipment; repair
Rotating Electrical Equipment; repair
Shipboard Electric Cable; test
Structural Boundary Test; accomplish
Deck Covering Requirements; accomplish
Material Identification and Control (MIC) for Level I Systems; accomplish
Cancelled 30 JUL 2010
Boiler Sample Tubes; inspect
Boiler Waterjet Cleaning; accomplish
Cleaning and Painting Requirements; accomplish
Rotating Electrical Equipment; rewind
Controller; repair
General Procedures for Woodwork; accomplish
06-JAN-14
30-JUL-10
009-38
009-41
009-42
009-43
009-44
009-45
009-46
009-47
009-48
009-49
009-50
009-51
009-52
009-53
009-54
009-55
009-56
009-57
009-58
009-62
009-63
Boiler, Catapult Accumulator and Reboiler Dry Lay-up;
accomplish
Technical Manual Contract Requirement (TMCR) for a Topically Structured Technical Manual; provide
Technical Manual Contract Requirement (TMCR) for Updating Technical Manuals; provide
Light-Off Assessment (LOA) Support for Steam Propulsion System; provide
Light-Off Assessment (LOA) Support for Gas Turbine Propulsion System; provide
Tapered Plug Valve; repair
Butterfly Valve, Synthetic and Metal Seated; repair
Gate Valve; repair
Pressure Seal Bonnet Valve; repair (shop)
Pressure Seal Bonnet Valve; repair (in-line)
Horizontal Swing Check Valve; repair
Globe, Globe Angle, and Globe Stop Check Valve; repair
Relief Valve; repair
Bolted Bonnet Steam Valve; repair (shop)
Bolted Bonnet Steam Valve; repair (in-line)
Regulating/Reducing Valve; repair
Main Propulsion Boiler Wet Lay-Up; accomplish
Reduction Gear Security Requirements; accomplish
Pump and Driver Shaft Alignment; accomplish
Boiler Handhole and Manhole Seats and Plates; inspect
Lubricating Oils and Hydraulic Fluids; analyze
19-JUL-07
009-66
009-68
009-71
009-75
009-76
009-78
009-85
009-90
009-91
009-92
009-96
009-98
009-104
009-105
009-107
009-113
009-114
009-115
009-116
009-119
Light-Off Assessment (LOA) Support for Diesel Propulsion System; provide
Bolted Bonnet Valve; repair
Testing Requirements for Piping Systems; accomplish
Circuit Breaker; repair
Waveguide and Transmission Line Temporary Lay-Up, Pressurization, and Purging; accomplish
Passive Countermeasures System (PCMS) Material Repair/Installation Requirements; accomplish
Government Sponsored Planning Yard/Configuration Data Manager (CDM) On-Site Representative Facility; provide
Technical Representative; provide
Propeller In-Place Inspection; accomplish
Resilient Mount; remove and install
Ball Valve; repair
Monel Fasteners; inspect
Vibration Testing and Analysis; accomplish
Thermal Sprayed Coatings for Machinery Component Repair;
Piping System Cleanliness (Non-Nuclear); accomplish
Rotating Electrical Equipment with Sealed Insulation Systems (SIS); rewind
Mold Remediation; accomplish
Bearing Rebabbitting; accomplish
Auxiliary and Waste Heat Boiler Sodium Nitrate Wet
Layup; accomplish
Expanded Process Control Procedure (EPCP); provide and
06-JAN-14
BOST-063-15 SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411)
INDEX
ITEM_NO. TITLE
077-01-001 Hazardous Waste Produced on Naval Vessels; control
123-85-001 LCAC1 Class AER-281 Rev 02, Lift Fan Void Access Cover Modification; accomplish
123-85-002 LCAC1 Class AER-365, Modification to Covers for Fuel Tanks 1-17-3 and 1-17-4; accomplish
246-11-001 Starboard Propeller Duct Assembly; remove, turnover and install
246-12-001 Port Propeller Duct Assembly; remove, turnover and install
261-90-001 LCAC Craft Change Document-0165K Rev 02, Oily Waste Drain Modification; accomplish
331-85-001 LCAC Craft Change Document - 569 Rev 00, Removal of Portable Emergency Light; accomplish
422-85-002 LCAC Craft Change Document - 574 Rev 00, LCAC Searchlight Replacement; accomplish
561-90-001 LCAC Craft Change Document-561 Rev 00, Removal of Propeller Hydraulic
Accumulator; accomplish
562-11-002 Port and Starboard Rudder Assembly; remove, turnover and install
575-85-001 LCAC AER-240 Rev 02, Bow Ramp Pedestal Drain Line; accomplish
713-85-001 LCAC Craft Change Document CCD-571, LCAC Weapon Stowage Modification; accomplish
992-31-001 Cleaning and Pumping; accomplish
../workitem63/07701001.pdf ../workitem63/12385001.pdf ../workitem63/12385002.pdf ../workitem63/24611001.pdf ../workitem63/24612001.pdf ../workitem63/26190001.pdf ../workitem63/33185001.pdf ../workitem63/42285002.pdf ../workitem63/56190001.pdf ../workitem63/56211002.pdf ../workitem63/57585001.pdf ../workitem63/71385001.pdf ../workitem63/99231001.pdf
PRELIMINARY SPECIFICATION
SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 077-01-001
COAR: 16 PCN: LC63-B077
CMP: NONE
PLANNER: DEMERS, RAYMOND
SSP: BOST-063-15 1 of 5 ITEM NO: 077-01-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: Hazardous Waste Produced on Naval Vessels; control
1.2 Location of Work:
1.2.1 Throughout the Ship
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Resource Conservation and Recovery Act (RCRA)
2.2 49 U.S.C. 5103 Federal Hazardous Materials Transportation Act
2.3 Applicable Hazardous Waste Manifest Form
2.4 10 U.S.C. 7311
3. REQUIREMENTS:
3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.
3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.
3.1.2 Manage and transport for Navy disposal, Navy-generated
hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.
Report: Hazardous Waste Manifest Date: + 2
3.1.3 Submit one legible copy, in hard copy or approved
transferrable media, of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.
3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.
3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.
SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411)
SSP: BOST-063-15 2 of 5 ITEM NO: 077-01-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.
Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.
3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.
3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.
3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.
3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:
AMOUNT
TYPE NAVY CO-GENERATED CONTRACTOR
Acid Solutions (may include _____ ____________ __________
SSP: BOST-063-15 3 of 5 ITEM NO: 077-01-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)
Ethylene Glycol (Antifreeze) _____ ____________ __________
Sodium Hydroxide _____ ____________ __________
Cleaning Solvents _____ 10 Gallons __________
Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)
Fluorocarbons _____ ____________ __________
Morpholine _____ ____________ __________
Sodium Chromates _____ ____________ __________
Hydrazine _____ ____________ __________
Carbohydrazide _____ ____________ __________
Methyl Ethyl Ketone _____ ____________ __________
Spent Abrasive Blast Material _____ One Ton __________
(contaminated with a known hazardous waste)
Trichloroethane _____ 5 Gallons __________
Miscellaneous Chemicals _____ 5 Gallons 5 Gallons
(Ignitable)
Miscellaneous Chemicals _____ 5 Gallons __________
(Corrosive)
Miscellaneous Chemicals _____ ____________ __________
(TCLP Toxic)
Miscellaneous Chemicals _____ 5 Gallons __________
(Reactive)
Oil (Synthetic) _____ 5 Gallons __________
Paints (Enamel, Latex, _____ 10 Gallons __________
Epoxy, thinners, oil based, rubber paint, nonskid, lacquer, remover, varnishes)
Paints (May include lead, _____ 2 Pounds __________ cadmium, or chrome)
Paint Strippers (phenols, _____ ____________ __________ lead, chromium)
SSP: BOST-063-15 4 of 5 ITEM NO: 077-01-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
Sludge (Contaminated with _____ 25 Gallons __________ a known hazardous waste)
Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)
Ventilation Debris/Residue
(heavy metals, e.g., cadmium, chromium) _____ ____________ __________
Insulation (May contain Lead) _____ 10 Square Feet __________
Oily Rags _____ 30 Pounds __________
3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.
Report: Hazardous waste listing Date: + 3
3.7 Submit one legible copy, in hard copy or approved transferrable media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.
3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.
3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.
3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.
3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.
4. NOTES:
4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in
3.5 does not preclude the contractor from taking action consistent with
2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.
Processes that add hazardous constituents to the bilges may require that
SSP: BOST-063-15 5 of 5 ITEM NO: 077-01-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
bilge water be disposed of as a hazardous waste.
4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.
4.2 Hazardous wastes are determined by one or more of the following methods:
4.2.1 Chemical analysis which shows that the material
characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.
4.2.2 Reference to a Material Safety Data Sheet (MSDS).
4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.
4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
5.3 KITTED MATERIAL:
1. None.
SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 123-85-001
COAR: 16 PCN: LC63-B281
CMP: NONE
PLANNER: SULLIVAN, KEVIN
DEMERS, RAYMOND
SSP: BOST-063-15 1 of 2 ITEM NO: 123-85-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: LCAC1 Class AER-281 Rev 02, Lift Fan Void Access Cover Modification; accomplish
1.2 Location of Work:
1.2.1 Floodable Void (2-6 1/2-1-V)
1.2.2 Floodable Void (2-6 1/2-2-V)
1.2.3 Floodable Void (2-6 1/2-5-V)
1.2.4 Floodable Void (2-6 1/2-6-V)
1.2.5 Floodable Void (2-8 1/2-1-V)
1.2.6 Floodable Void (2-8 1/2-2-V)
1.2.7 Floodable Void (2-8 1/2-5-V)
1.2.8 Floodable Void (2-8 1/2-6-V)
1.3 Identification:
1.3.1 Quantity (8 EA), Cover, Access
2. REFERENCES:
2.1 Standard Items
2.2 LCAC1 Class AER-281 Rev 02, Lift Fan Void Access Cover Mods
2.3 123-5749199 Rev K, LCAC Duct Assy & Instl-Lift Fan Exhaust
2.4 802-7616004 Rev G, SLEP Plan View of Each Level, Deck & Platform
2.5 7614-947915 Rev A, Process Specification for Adhesive Bonding of Materials LCAC
3. REQUIREMENTS:
3.1 Accomplish the requirements of 2.2 for removals, modifications and installations for LCAC1 Class AER-281 Rev 02, Lift Fan Void Access Cover Mods, for the equipment listed in 1.3 and located in 1.2, using 2.3 and
2.4 for guidance.
(V)(G) "JOINT VISUAL INSPECTION"
3.1.1 Accomplish a joint visual inspection with the SUPERVISOR of the hull plating and framing for the equipment listed in 1.3 and located in 1.2 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, using 2.3 and 2.4 for guidance.
Report: INSPECTION RESULTS Date: + 3
SSP: BOST-063-15 2 of 2 ITEM NO: 123-85-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
3.1.1.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.1.1 to the SUPERVISOR.
3.1.2 Remove existing and install new a total of 32 square feet of plating as designated by the SUPERVISOR resulting from inspection in 3.1.1.
3.1.3 Chip and grind surfaces flush and smooth in way of
installations.
3.1.4 Template exact size, configuration, and location from existing landing craft conditions.
3.1.5 Install new gasket Piece No. 2 of 2.2 for each area listed in 1.2.
3.1.5.1 Bond gasket in accordance with 2.5.
3.1.6 Accomplish the requirements of 009-12 of 2.1, including Table 4, Columns C and D, Lines One through 7.
3.2 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 123-85-002
COAR: 16 PCN: LC63-B365
CMP: NONE
SSP: BOST-063-15 1 of 2 ITEM NO: 123-85-002
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: LCAC1 Class AER-365, Modification to Cover for Fuel Tank;
accomplish
1.2 Location of Work:
1.2.1 Fuel Tank No. 3 (2-16-5-F)
1.2.2 Fuel Tank No. 4 (2-16-6-F)
1.3 Identification:
1.3.1 Quantity (One EA), Manhole Cover, (1-17-3)
1.3.2 Quantity (One EA), Manhole Cover, (1-17-4)
2. REFERENCES:
2.1 Standard Items
2.2 LCAC1 CLASS AER-365 Modification to Covers for Fuel Tanks 1-17-3 and 1-17-4
2.3 131-5749203 Rev U, LCAC Main Deck Assembly
2.4 7614-947915 Rev A, Process Specification for Adhesive Bonding of Materials LCAC
2.5 7614-947911 Rev A, Process Specification for Cleaning, Chemical, and Mechanical LCAC
2.6 2C541C407 Rev B, LCAC SLEP Acceptance Test Procedure, Fuel Storage, Overflow, and Stripping Tank Tightness Test
3. REQUIREMENTS:
3.1 Accomplish the requirements of 009-25 of 2.1 for preliminary air test of each tank listed in 1.2. Test pressure shall be 2 PSIG.
3.2 Accomplish the requirements of 2.2 for removals, modifications and installations for LCAC1 Class AER-365, for the equipment listed in 1.3 and located in 1.2, using 2.3 for guidance.
3.2.1 Template exact size, configuration, and location from existing Landing Craft conditions.
3.2.2 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.
3.2.3 Remove existing and install new gasket, using new material conforming to MIL-PRF-6855, Class One, Grade 60.
3.2.3.1 Bond the gasket to the cover in accordance with 2.4.
3.2.3.2 Clean the gasket mating surfaces in accordance with 2.5, Type A.
SSP: BOST-063-15 2 of 2 ITEM NO: 123-85-002
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
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(I)(G) "HYDROSTATIC TEST"
3.3 Accomplish the requirements of 2.6 for twenty-four hour continuous hydrostatic test of each fuel tank listed in 1.2. Allowable drop in pressure: None.
3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 246-11-001
COAR: 16 PCN: LC63-B247
CMP: NONE
SSP: BOST-063-15 1 of 6 ITEM NO: 246-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: Starboard Propeller Duct Assembly; remove, turnover and install
1.2 Location of Work:
1.2.1 Main Deck, Frame 18, Starboard
1.3 Identification:
1.3.1 Quantity (One EA), Propeller Duct Assembly No. One (including Propeller Shroud and Stator), Assy 5749946-005 of 2.2
1.3.2 Quantity (2 EA), Rudder Assembly, No. One and No. 3, Starboard
1.3.2.1 Quantity (2 EA), Rudder Bearing, Upper
1.3.2.2 Quantity (2 EA), Rudder Bearing, Lower
2. REFERENCES:
2.1 Standard Items
2.2 246-5749946 Rev R, Propeller Duct Instl
2.3 246-5749525 Rev V, LCAC Propeller Shroud Assembly
2.4 246-5749955 Rev O, LCAC Stator Assy & Instl
2.5 S9246-AA-TMM-063 Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propeller Duct Shrouds and Support Structures
(LCAC 63)
2.6 562-5749958 Rev N, LCAC Rudder Assembly and Installation
2.7 562-5749959 Rev K, LCAC Rudder Details
2.8 246-5749947 Rev M, LCAC Rudder Fitting, Top
2.9 246-5749948 Rev M, LCAC Rudder Fitting, Assy Bottom
2.10 S9562-AB-TMM-063 Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Rudder Assembly (LCAC 63)
2.11 S6360-AE-MMA-010 Rev 10, Technical Manual for Landing Craft, Air Cushion (LCAC) Corrosion Control
2.12 S9100-AC-TMM-063 Rev 01, Technical Manual for Landing Craft, Air Cushion (LCAC) Structural Maintenance and Repair (LCAC 63)
2.13 562-6735035 Rev G, Craft/Alt 067K LCAC Rudder Bearing Fitting Mod & Bearing Instl
2.14 246-8429395 Rev A, LCAC CCD 471 Modification Rudder Fitting Assembly, Top
2.15 246-8429396 Rev B, LCAC CCD 471 Modification Rudder Fitting Assembly, Bottom
2.16 S9240-AA-TMM-063 Operation and Maintenance Manual for (SLEP)
SSP: BOST-063-15 2 of 6 ITEM NO: 246-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
Landing Craft, Air Cushion (LCAC) Transmission System (LCAC 63)
2.17 S9245-BA-TMM-063 Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Controllable Pitch Propeller (LCAC 63)
2.18 S9260-AF-TMM-063 Rev 01, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propulsion Lubricating Oil Assembly (LCAC 63)
2.19 S9243-A2-TMM-063 Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Ancillary Propeller Equipment (LCAC 63)
2.20 3C556C443 Rev B, LCAC SLEP Acceptance Test Procedure, Aft Hydraulic Systems Servicing and Functional Test
3. REQUIREMENTS:
(V)(G) "VISUAL INSPECTION"
3.1 Accomplish a visual inspection of the exterior surfaces of the propeller duct, shroud and stator assembly, and each rudder assembly listed in 1.3 and located in 1.2 for pitting, cracks, erosion, corrosion, pinholes, structural integrity, and areas of damage or distortion using
2.2 through 2.10 for guidance.
Report: Visual Inspection Results Date: + 3
3.1.1 Submit one legible copy, in hard copy or approved
transferrable media of a report listing results of the requirements of 3.1 to the SUPERVISOR.
3.2 Remove the equipment listed in 1.3.1 and located in 1.2 using 2.2 through 2.10 for guidance.
3.2.1 Turnover the removed equipment, along with the securing hardware and fittings to the SUPERVISOR for disposition. Retain the equipment listed in 1.3.2 for installation.
(V)(G) "INSPECTION OF MAIN DECK"
3.3 Accomplish a joint visual inspection with the SUPERVISOR of main deck surfaces in way of equipment removals in 3.2 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, using 2.11 and 2.12 for guidance.
Report: Inspection Results Date: + 3
3.3.1 Submit one legible copy, in hard copy or approved
transferrable media of a report listing results of the requirements of 3.3 to the SUPERVISOR.
3.4 Install new the equipment listed in 1.3.1 and provided as Government Furnished Material (GFM) in 5.1 in accordance with 2.2 through 2.19.
(V)(G) "MATERIAL CONDITION"
SSP: BOST-063-15 3 of 6 ITEM NO: 246-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
3.4.1 Prior to installation accomplish a visual inspection of the propeller duct, shroud and stator assembly for general condition and completeness, and shipping damages. Verify modifications complete in accordance with 4.1 and 4.2.
Report: Material Condition Date: + 2
3.4.1.1 Submit one legible copy, in hard copy or approved
transferrable media of a report listing results of the requirements of 3.4.1 to the SUPERVISOR.
3.4.2 Remove existing, fit, and install new the following parts:
TOTAL
QUANTITY NAME INDEX REF. FIGURE PART
REQUIRED OF PART NO. NO. NO. NO.
8 EA Bolt 2 2.5 8-1 NAS1012-48A
8 EA Washer 3 2.5 8-1 75775CY-12 (Alt. NAS1587-12C)
A/R Washer 4 2.5 8-1 AN960C1216
8 EA Washer 5 2.5 8-1 75775PY-12 (Alt. NAS1587-12)
8 EA Nut 6 2.5 8-1 MS21044C12
8 EA Washer 8 2.5 8-1 75775CY-14 (Alt. NAS1587-14C)
8 EA Washer 9 2.5 8-1 AN960C1416
8 EA Washer 10 2.5 8-1 75775PY-14 (Alt. NAS1587-14)
8 EA Nut 11 2.5 8-1 MS21044C14
4 EA Bolt 13 2.5 8-1 NAS572C109
A/R Shim 14 2.5 8-1 5749216-011
One EA Washer 5 2.19 8-3 W24
One EA Nut 6 2.19 8-3 AN24
One EA O-ring 19 2.19 8-6 M83248/2-169
A/R Shim 23 2.19 8-6 5750290-005
A/R Shim 24 2.19 8-6 5750290-003
One EA Shim 8 2.19 8-7 5750306-007
One EA Shim 10 2.19 8-7 5750306-011
2 EA O-ring 16 2.19 8-7 M83248/2-245
3.4.3 Remove existing, fit, and install new the following parts provided as GFM and listed in 5.1:
TOTAL
QUANTITY NAME INDEX REF. FIGURE PART
REQUIRED OF PART NO. NO. NO. NO.
SSP: BOST-063-15 4 of 6 ITEM NO: 246-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
8 EA Bolt 7 2.5 8-1 NAS1014-46A
One EA Seal 5 2.17 8-21 694001602
One EA Cover One 2.17 8-21 694001604
One EA Bearing One 2.19 8-3 5750297-001
2 EA Bearing 4 2.19 8-3 5750303-001
One EA Seal 17 2.19 8-6 82007-437G
One EA Gasket 2 2.19 8-6 5750306-003
One EA Ring 7 2.19 8-7 KR612S
One EA Seal 9 2.19 8-7 5750319-007
One EA Ring 15 2.19 8-7 5750315-003
One EA Gasket 19 2.19 8-7 5750306-023
One EA Seal 22 2.19 8-7 9549LUP-H5/L16
One EA Ring 24 2.19 8-7 KR550S
One EA Gasket 26 2.19 8-7 5750306-005
3.4.4 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C lines One through 7 for plug weld repair of existing shroud foundation bolt holes. Chip and grind surfaces flush in way of repairs.
3.4.5 Template from equipment, layout and drill new anchoring holes during the installation of the duct assembly, after all final alignments are accomplished. Drill out, and ream equipment support feet and foundations in accordance with 2.2, using Figure 8-2 of 2.5 for guidance.
(V)(G) "ALIGNMENT"
3.5 Accomplish alignment checks for Total Indicated Runout (TIR) for the equipment listed in 1.3 and located in 1.2 upon completion of installation, in accordance with Table 6-5 Recommended Alignment Readings of Paragraph 6-7.4.6 of 2.16.
Report: Alignment Date: + 3
3.5.1 Submit one legible copy, in hard copy or approved
transferrable media of a report listing results of the requirements of 3.5 to the SUPERVISOR.
3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
(V)(G) "OPERATIONAL TEST"
3.7 Accomplish an operational test of the equipment listed in 1.3 and located in 1.2 in accordance with 2.20.
SSP: BOST-063-15 5 of 6 ITEM NO: 246-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
Report: Operational Test Results Date: + 3
3.7.1 Submit one legible copy, in hard copy or approved
transferrable media of a report listing results of the requirements of 3.7 to the SUPERVISOR.
4. NOTES:
4.1 Prior to installation, ensure modification of split rudder bearing fitting in accordance with LCAC Craft Change Document-471 Rev 01, Modification to Split Rudder Bearing Fitting has been accomplished on refurbished propeller duct assembly provided in 5.1.
4.2 Prior to installation, ensure modification of stator fitting in accordance with LCAC Craft Change Document-487 Rev 00, Propeller Stator Fitting Fastener Modification has been accomplished on refurbished propeller duct assembly provided in 5.1.
4.3 The equipment listed in 1.3.2 is addressed in Work Item 562-11-002, Port and Starboard Rudder Assembly; remove, turnover and install.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
TOTAL
QUANTITY
PROVIDED NAME Of PART PIECE NO. REF NO.
NATIONAL
STOCK NO.
REQ
PARA NO.
1. 1 EA
Propeller Duct Assembly 005 2.2
01-450- 7745 3.4
2. 8 EA
Bolt, NAS1014- 46A 7 2.5
01-464- 0107 3.4.3
3. 1 EA Seal, 694001602 5 2.17 01-190- 5648 3.4.3
4. 1 EA Cover, 694001604 One 2.17 01-198- 1046 3.4.3
5. 1 EA
Bearing, 5750297-001 One 2.19
01-325- 2832 3.4.3
6. 2 EA
Bearing, 5750303-001 4 2.19
01-320- 3584 3.4.3
7. 1 EA Seal, 82007-437G 17 2.19 3.4.3
8. 1 EA
Gasket, 5750306- 003 2 2.19
01-333- 4474 3.4.3
9. 1 EA Ring, KR612S 7 2.19 01-344- 0809 3.4.3
10. 1 EA
Seal, 5750319- 007 9 2.19
01-317- 9140 3.4.3
11. 1 EA
Ring, 5750315- 003 15 2.19
01-320- 7201 3.4.3
12. 1 EA
Gasket, 5750306- 023 19 2.19
01-333- 5233 3.4.3
13. 1 EA
Seal, 9549LUP- H5/L16 22 2.19
01-319- 5205 3.4.3
14. 1 EA Ring, KR550S 24 2.19 01-274- 1623 3.4.3
15. 1 EA
Gasket, 5750306- 005 26 2.19
01-343- 2678 3.4.3
SSP: BOST-063-15 6 of 6 ITEM NO: 246-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
5.2 PUSH MATERIAL:
1. None.
SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 246-12-001
COAR: 16 PCN: LC63-B246
CMP: NONE
PLANNER: SULLIVAN, KEVIN
SSP: BOST-063-15 1 of 6 ITEM NO: 246-12-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: Port Propeller Duct Assembly; remove, turnover and install
1.2 Location of Work:
1.2.1 Main Deck, Frame 18, Port
1.3 Identification:
1.3.1 Quantity (One EA), Propeller Duct Assembly No. 2 (including Propeller Shroud and Stator), Assy 5749946-005 of 2.2
1.3.2 Quantity (2 EA), Rudder Assembly, No. 2 and No. 4, Port
1.3.2.1 Quantity (2 EA), Rudder Bearing, Upper
1.3.2.2 Quantity (2 EA), Rudder Bearing, Lower
2. REFERENCES:
2.1 Standard Items
2.2 246-5749946 Rev R, Propeller Duct Instl
2.3 246-5749525 Rev V, LCAC Propeller Shroud Assembly
2.4 246-5749955 Rev O, LCAC Stator Assy & Instl
2.5 S9246-AA-TMM-063 Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propeller Duct Shrouds and Support Structures
(LCAC 63)
2.6 562-5749958 Rev N, LCAC Rudder Assembly and Installation
2.7 562-5749959 Rev K, LCAC Rudder Details
2.8 246-5749947 Rev M, LCAC Rudder Fitting, Top
2.9 246-5749948 Rev M, LCAC Rudder Fitting, Assy Bottom
2.10 S9562-AB-TMM-063 Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Rudder Assembly (LCAC 63)
2.11 S6360-AE-MMA-010 Rev 10, Technical Manual for Landing Craft, Air Cushion (LCAC) Corrosion Control
2.12 S9100-AC-TMM-063 Rev 01, Technical Manual for Landing Craft, Air Cushion (LCAC) Structural Maintenance and Repair (LCAC 63)
2.13 562-6735035 Rev G, Craft/Alt 067K LCAC Rudder Bearing Fitting Mod & Bearing Instl
2.14 246-8429395 Rev A, LCAC CCD 471 Modification Rudder Fitting Assembly, Top
2.15 246-8429396 Rev B, LCAC CCD 471 Modification Rudder Fitting Assembly, Bottom
2.16 S9240-AA-TMM-063 Operation and Maintenance Manual for (SLEP)
SSP: BOST-063-15 2 of 6 ITEM NO: 246-12-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
Landing Craft, Air Cushion (LCAC) Transmission System (LCAC 63)
2.17 S9245-BA-TMM-063 Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Controllable Pitch Propeller (LCAC 63)
2.18 S9260-AF-TMM-063 Rev 01, Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Propulsion Lubricating Oil Assembly (LCAC 63)
2.19 S9243-A2-TMM-063 Operation and Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Ancillary Propeller Equipment (LCAC 63)
2.20 3C556C443 Rev B, LCAC SLEP Acceptance Test Procedure, Aft Hydraulic Systems Servicing and Functional Test
3. REQUIREMENTS:
(V)(G) "VISUAL INSPECTION"
3.1 Accomplish a visual inspection of the exterior surfaces of the propeller duct, shroud and stator assembly, and each rudder assembly listed in 1.3 and located in 1.2 for pitting, cracks, erosion, corrosion, pinholes, structural integrity, and areas of damage or distortion using
2.2 through 2.10 for guidance.
Report: Visual Inspection Results Date: + 3
3.1.1 Submit one legible copy, in hard copy or approved
transferrable media of a report listing results of the requirements of 3.1 to the SUPERVISOR.
3.2 Remove the equipment listed in 1.3.1 and located in 1.2 using 2.2 through 2.10 for guidance.
3.2.1 Turnover the removed equipment, along with the securing hardware and fittings to the SUPERVISOR for disposition. Retain the equipment listed in 1.3.2 for installation.
(V)(G) "INSPECTION OF MAIN DECK"
3.3 Accomplish a joint visual inspection with the SUPERVISOR of main deck surfaces in way of equipment removals in 3.2 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, using 2.11 and 2.12 for guidance.
Report: Inspection Results Date: + 3
3.3.1 Submit one legible copy, in hard copy or approved
transferrable media of a report listing results of the requirements of 3.3 to the SUPERVISOR.
3.4 Install new the equipment listed in 1.3.1 and provided as Government Furnished Material (GFM) in 5.1 in accordance with 2.2 through 2.19.
(V)(G) "MATERIAL CONDITION"
SSP: BOST-063-15 3 of 6 ITEM NO: 246-12-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
3.4.1 Prior to installation accomplish a visual inspection of the propeller duct, shroud and stator assembly for general condition and completeness, and shipping damages. Verify modifications complete in accordance with 4.1 and 4.2.
Report: Material Condition Date: + 2
3.4.1.1 Submit one legible copy, in hard copy or approved
transferrable media of a report listing results of the requirements of 3.4.1 to the SUPERVISOR.
3.4.2 Remove existing, fit, and install new the following parts:
TOTAL
QUANTITY NAME INDEX REF. FIGURE PART
REQUIRED OF PART NO. NO. NO. NO.
8 EA Bolt 2 2.5 8-1 NAS1012-48A
8 EA Washer 3 2.5 8-1 75775CY-12 (Alt. NAS1587-12C)
A/R Washer 4 2.5 8-1 AN960C1216
8 EA Washer 5 2.5 8-1 75775PY-12 (Alt. NAS1587-12)
8 EA Nut 6 2.5 8-1 MS21044C12
8 EA Washer 8 2.5 8-1 75775CY-14 (Alt. NAS1587-14C)
8 EA Washer 9 2.5 8-1 AN960C1416
8 EA Washer 10 2.5 8-1 75775PY-14 (Alt. NAS1587-14)
8 EA Nut 11 2.5 8-1 MS21044C14
4 EA Bolt 13 2.5 8-1 NAS572C109
A/R Shim 14 2.5 8-1 5749216-011
One EA Washer 5 2.19 8-3 W24
One EA Nut 6 2.19 8-3 AN24
One EA O-ring 19 2.19 8-6 M83248/2-169
A/R Shim 23 2.19 8-6 5750290-005
A/R Shim 24 2.19 8-6 5750290-003
One EA Shim 8 2.19 8-7 5750306-007
One EA Shim 10 2.19 8-7 5750306-011
2 EA O-ring 16 2.19 8-7 M83248/2-245
3.4.3 Remove existing, fit, and install new the following parts provided as GFM and listed in 5.1:
TOTAL
QUANTITY NAME INDEX REF. FIGURE PART
REQUIRED OF PART NO. NO. NO. NO.
SSP: BOST-063-15 4 of 6 ITEM NO: 246-12-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
8 EA Bolt 7 2.5 8-1 NAS1014-46A
One EA Seal 5 2.17 8-21 694001602
One EA Cover One 2.17 8-21 694001604
One EA Bearing One 2.19 8-3 5750297-001
2 EA Bearing 4 2.19 8-3 5750303-001
One EA Seal 17 2.19 8-6 82007-437G
One EA Gasket 2 2.19 8-6 5750306-003
One EA Ring 7 2.19 8-7 KR612S
One EA Seal 9 2.19 8-7 5750319-007
One EA Ring 15 2.19 8-7 5750315-003
One EA Gasket 19 2.19 8-7 5750306-023
One EA Seal 22 2.19 8-7 9549LUP-H5/L16
One EA Ring 24 2.19 8-7 KR550S
One EA Gasket 26 2.19 8-7 5750306-005
3.4.4 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C lines One through 7 for plug weld repair of existing shroud foundation bolt holes. Chip and grind surfaces flush in way of repairs.
3.4.5 Template from equipment, layout and drill new anchoring holes during the installation of the duct assembly, after all final alignments are accomplished. Drill out, and ream equipment support feet and foundations in accordance with 2.2, using Figure 8-2 of 2.5 for guidance.
(V)(G) "ALIGNMENT"
3.5 Accomplish alignment checks for Total Indicated Runout (TIR) for the equipment listed in 1.3 and located in 1.2 upon completion of installation, in accordance with Table 6-5 Recommended Alignment Readings of Paragraph 6-7.4.6 of 2.16.
Report: Alignment Date: + 3
3.5.1 Submit one legible copy, in hard copy or approved
transferrable media of a report listing results of the requirements of 3.5 to the SUPERVISOR.
3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
(V)(G) "OPERATIONAL TEST"
3.7 Accomplish an operational test of the equipment listed in 1.3 and
SSP: BOST-063-15 5 of 6 ITEM NO: 246-12-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
located in 1.2 in accordance with 2.20.
Report: Operational Test Results Date: + 3
3.7.1 Submit one legible copy, in hard copy or approved
transferrable media of a report listing results of the requirements of 3.7 to the SUPERVISOR.
4. NOTES:
4.1 Prior to installation, ensure modification of split rudder bearing fitting in accordance with LCAC Craft Change Document-471 Rev 01, Modification to Split Rudder Bearing Fitting has been accomplished on refurbished propeller duct assembly provided in 5.1.
4.2 Prior to installation, ensure modification of stator fitting in accordance with LCAC Craft Change Document-487 Rev 00, Propeller Stator Fitting Fastener Modification has been accomplished on refurbished propeller duct assembly provided in 5.1.
4.3 The equipment listed in 1.3.2 is addressed in Work Item 562-11-002, Port and Starboard Rudder Assembly; remove, turnover and install.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
TOTAL
QUANTITY
PROVIDED NAME Of PART PIECE NO. REF NO.
NATIONAL
STOCK NO.
REQ
PARA NO.
1. 1 EA
Propeller Duct Assembly 005 2.2
01-450- 7745 3.4
2. 8 EA
Bolt, NAS1014- 46A 7 2.5
01-464- 0107 3.4.3
3. 1 EA Seal, 694001602 5 2.17 01-190- 5648 3.4.3
4. 1 EA Cover, 694001604 One 2.17 01-198- 1046 3.4.3
5. 1 EA
Bearing, 5750297-001 One 2.19
01-325- 2832 3.4.3
6. 2 EA
Bearing, 5750303-001 4 2.19
01-320- 3584 3.4.3
7. 1 EA Seal, 82007-437G 17 2.19 3.4.3
8. 1 EA
Gasket, 5750306- 003 2 2.19
01-333- 4474 3.4.3
9. 1 EA Ring, KR612S 7 2.19 01-344- 0809 3.4.3
10. 1 EA
Seal, 5750319- 007 9 2.19
01-317- 9140 3.4.3
11. 1 EA
Ring, 5750315- 003 15 2.19
01-320- 7201 3.4.3
12. 1 EA
Gasket, 5750306- 023 19 2.19
01-333- 5233 3.4.3
13. 1 EA
Seal, 9549LUP- H5/L16 22 2.19
01-319- 5205 3.4.3
14. 1 EA Ring, KR550S 24 2.19 01-274- 1623 3.4.3
SSP: BOST-063-15 6 of 6 ITEM NO: 246-12-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
15. 1 EA
Gasket, 5750306- 005 26 2.19
01-343- 2678 3.4.3
5.2 PUSH MATERIAL:
1. None.
SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO:…
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