ACB-1_Spec_Package_SSSD-021-15.pdf

DEPARTMENT OF THE NAVY

SWRMC (NMD)

PHIBCB ONE (RMC 55104)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: SSSD-021-15

INCLUDES ALL CHANGES THROUGH 7/2/2015

INDEX

SHIP: PHIBCB ONE (RMC 55104) SSSD-021-15

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-16 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE DATE

009-01 General Criteria; accomplish 01/02/2015

009-02 Environmental Compliance Reports for Material Usage at Naval Facilities; provide 01/02/2015

009-03 Toxic and Hazardous Substances; control 01/02/2015

009-04 Quality Management System; provide 01/02/2015

009-05 Temporary Accesses; provide 01/02/2015

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

01/02/2015

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping; accomplish 01/02/2015

009-08 Fire Protection at Contractor's Facility; accomplish 01/02/2015

009-10 Shipboard Asbestos-Containing Material (ACM); control 01/02/2015

009-18 Magnetic Material; control 01/02/2015

009-19 Provisioning Technical Documentation (PTD); provide 01/02/2015

009-20 Government Property; control 01/02/2015

009-21 Logistics and Technical Data; provide 01/02/2015

009-23 Interferences; remove and install 01/02/2015

009-24 Authorization, Control, Isolation, Blanking, and Tagging Requirements; accomplish 01/02/2015

009-28 Fire Prevention Requirements; accomplish 01/02/2015

009-29 Asbestos-Free Pipe Hanger Liner Material; install 01/02/2015

009-34 Fire Protection of Unmanned Vessels at Contractor's Facility; provide 01/02/2015

009-35 Confined Space Entry, Certification, Fire Prevention Utilizing Military Fire Watches, and Housekeeping; accomplish

01/02/2015

009-39 Technical Manual Contract Requirement (TMCR) for New Technical Manuals for Commercial Equipment/ Component; provide

01/02/2015

009-40 Requirements for Contractor Cranes, Multi-Purpose Machines and Material Handling Equipment at Naval Facilities; accomplish

01/02/2015

009-59 Organotin Antifouling Material; control 01/02/2015

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration;

provide and manage

01/02/2015

009-61 Shipboard Use of Fluorocarbons; control 01/02/2015

009-64 Synthetic Fire-Resistant Hydraulic Fluid; control 01/02/2015

009-65 Polychlorinated Biphenyls (PCBs); control 01/02/2015

009-67 Integrated Total Ship Testing; manage 01/02/2015

009-69 Heavy Weather/Mooring Plan; provide 01/02/2015

009-70 Confined Space Entry, Certification, Fire Prevention and Housekeeping for Unmanned Vessels; accomplish

01/02/2015

009-72 Physical Security at Private Contractor's Facility; accomplish 01/02/2015

009-73 Shipboard Electrical/Electronic/Fiber Optic Cable; remove, relocate, repair, and install 01/02/2015

ITEM_NO. TITLE DATE

009-74 Occupational, Safety and Health Requirements; accomplish 01/02/2015

009-77 Cofferdam Requirements; accomplish 01/02/2015

009-79 Government Owned Material (GOM); status reporting 01/02/2015

009-80 Ship's Facilities; provide 01/02/2015

009-81 Compartment Closeout; accomplish 01/02/2015

009-82 Data Requirements When Installing an Equal Component Vice Specified Component;

provide

01/02/2015

009-83 Wire Rope Fitting Verfication; provide 02/19/2015

009-84 Accountability of Temporary Fasteners; provide 02/13/2015

009-86 Recovery of Chlorofluorocarbon (CFC) Refrigerants and Fire Suppressant Halon (H) Materials; accomplish

02/13/2015

009-87 Chemical disinfection Procedures; accomplish 02/13/2015

009-88 Collection, Holding and Transfer (CHT) and Mogas Tanks, Spaces, and Piping, including Sewage or Mogas-Contaminated Tanks, Spaces, and Piping; certify

01/02/2015

009-89 Purchase and Inspection Requirements for Contractor Furnished Anodes;

accomplish

01/02/2015

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution Prevention Act (PPA) Information; provide

01/02/2015

009-94 General Environmental Requirements for Work at Contractor's Facility; accomplish 01/02/2015

009-95 Mechanically Attached Fittings (MAF's) for Piping Systems; install 01/02/2015

009-97 Shipbuilding and Ship Repair Operations National Emission Standard for Hazardous Air Pollutants (NESHAPS) for Surface Coating Information; provide

01/02/2015

009-99 Ship Departure Report; provide 01/02/2015

009-100 Ship's Stability Process Control Procedure (PCP); maintain 01/02/2015

009-101 Requirements for Entry to and Departure from Contractor's Facility; accomplish 01/02/2015

009-102 Alteration Verification; provide 01/02/2015

009-103 Weight and Moment Change Data; provide 01/02/2015

009-106 Work Authorization Form Coordinator (WAFCOR); provide 01/02/2015

009-108 Aircraft Carrier Requirements for Entry to, Movement within, and Departure from Contractor's Facility; accomplish

01/02/2015

009-109 Special Requirements for Non-SUBSAFE Work on SUBSAFE-Certified Vessels;

accomplish

01/02/2015

009-110 Special Requirements for Non-Nuclear Work on Nuclear Vessels; accomplish 01/02/2015

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration;

provide and manage

01/02/2015

009-112 Prevention of Radiographic-Inspection Ionizing-Radiation Hazards; accomplish 01/02/2015

009-118 CG Deck Loading; accomplish 01/02/2015

009-120 Fact Finding and Critique of Unplanned Events; manage 01/02/2015

009-121 Ship Assessment/Inspection Requirements; provide 01/02/2015

DATETITLEITEM NO.

CATEGORY II. FY-16 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER

009-11 Insulation and Lagging Requirements; accomplish 02-Jan-15

009-12 Welding, Fabrication, and Inspection Requirements;

accomplish

02-Jan-15

009-32 Cleaning and Painting Requirements; accomplish 02-Jan-15

009-90 Technical Representative; provide 02-Jan-15

ITEM NO. TITLE

Hazardous Waste Produced on Naval Vessels; control077-11-001

Hull Damage; repair.110-11-001

Water Jet; overhaul247-12-001

NR 1 SSDG; replace.311-21-001

SHIP: PHIBCB ONE (RMC 55104) ITEM NO: 077-11-001

COAR: 26 PCN: EA05-L004

CSWT FILE NO: 077-001 CMP: NONE

REVISED: 23 Jan 2015 PLANNER: GOARD, KEITH

SSP: SSSD-021-15 1 of 5 ITEM NO: 077-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 88WT0303

1.2.2 88WT0304

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311, Repair or Maintenance of Naval Vessels - Handling of Hazardous Waste

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

Report: Disposal Facility Report Date: + 0

3.1.3 Submit one legible copy of 2.3, in hard copy or approved transferrable media, signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been

SHIP: PHIBCB ONE (RMC 55104)

SSP: SSSD-021-15 2 of 5 ITEM NO: 077-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

SSP: SSSD-021-15 3 of 5 ITEM NO: 077-11-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ 25 Gallons

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ ____________ 15 Gallons

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ __________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ 5 Gallons

(Ignitable)

Miscellaneous Chemicals _____ ____________ __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic) _____ ____________ 15 Gallons

Paints (Enamel, Latex, _____ ____________ 5 Gallons

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ __________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

SSP: SSSD-021-15 4 of 5 ITEM NO: 077-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Sludge (Contaminated with _____ ____________ 15 Gallons a known hazardous waste)

Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)

Lube/Fuel Oil Soaked Rags _____ ____________ 300 LBS

Paint/Flakes (Pressure Washing _____ ____________ __________

Ext Hull Surfaces)

Fuel Oil(Residual) _____ ____________

Bilge Water _____ ____________

Oil/Water _____ ____________

AFFF/Water _____ ____________

MEK Contaminated Rags _____ ____________

Report: Disposal Cost (Amount & Type) Date: + 0

3.6 Submit one legible copy, hard copy or approved transferrable media of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the

SUPERVISOR.

3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.6.2 The contractor shall make every effort to minimize hazardous waste generation by reducing the volume or toxicity through neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.7 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations. This includes obtaining proper licenses and permits relating to hazardous waste handling and disposal while executing the requirements of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is

SSP: SSSD-021-15 5 of 5 ITEM NO: 077-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of

2.1. Inclusion of these substances in the waste listed in 3.5 does not preclude the contractor from taking action consistent with 2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2. Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: PHIBCB ONE (RMC 55104) ITEM NO: 110-11-001

COAR: 26 PCN: EA05-0455

CSWT FILE NO: 077-002 CMP: NONE

REVISED: 23 Jan 2015 PLANNER: GOARD, KEITH

SSP: SSSD-021-15 1 of 2 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Hull Damage; repair.

1.2 Location of Work:

1.2.1 88WT0304

1.3 Identification:

1.3.1 Ballast Tank (2-14-0-V)

2. REFERENCES:

2.1 Standard Items

2.2 1600248 Rev H, BILGE, BALLAST & FIREMAIN DIAGRAM PM, WT & BM

2.3 1600314 Rev E, INLS - SCANTLINGS, DECK, SHELL, PROFILE MIDSHIPS

SECTION (POWERED MODULES)

2.4 1600291 Rev J, VENTS & SOUNDINGS A&D

2.5 1600471 Rev G, PAINT SCHEDULE AND DECK COVERING

3. REQUIREMENTS:

3.1 Cut out area on craft listed in 1.2. Cut out approximately a 6 X 8 inch section around hole in damaged hull just port of centerline in bottom of ballast tank. Grind area smooth in way of removal. Insert new ASTM A-36 plate, to include sounding tube striker plate, into bottom of AFT ballast tank using 2.2 through 2.4 for guidance. Seal weld both sides.

3.1.1 Access to ballast tank is below decks area. Gas Free spaces safe for personnel and hot work.

3.1.2 Accomplish the requirements of 009-12 of 2.1 including Table 4, Column A, Lines One through 7 and 9.

3.1.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1.2 to the SUPERVISOR.

3.1.3 Accomplish a visual inspection of sounding tube located in

1.3 for compliance with 2.4. Cut and grind if necessary to eliminate discrepancies.

3.2 After repair and testing, accomplish the requirements of 009-32 of

2.1 including Table 4, Line 16, to include 12 inches of existing hull and stiffeners on all sides of repair.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

SSP: SSSD-021-15 2 of 2 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: PHIBCB ONE (RMC 55104) ITEM NO: 247-12-001

COAR: 26 PCN: EA05-0457

BWST FILE NO: 000-001 CMP: NONE

REVISED: 11 Dec 2014 PLANNER: GOARD, KEITH

SSP: SSSD-021-15 1 of 2 ITEM NO: 247-12-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Water Jet; overhaul

1.2 Location of Work:

1.2.1 88WT0304

1.3 Identification:

1.3.1 Quantity (One EA), Waterjet Thruster, PORT, MDL LJ 90 DT, APL 83A070006I

2. REFERENCES:

2.1 Standard Items

2.2 F9247-AB-TMM-010 Rev 1, Installation, Operation, and Maintenance Manual For Improved Lighterage System Warping Tug and Causeway Ferry Power Module Waterjet Thrusters MODEL LJ 90 DT

2.3 1600471 Rev G, PAINT SCHEDULE AND DECK COVERING

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-90 of 2.1. Provide the services of a Wartsila Defense Inc. technical representative, identified in 4.1, to perform repairs to the craft listed in 1.2.1 and identified in 1.3.

3.1.1 Provide personnel and equipment to assist the technical representative performing repairs to equipment identified in 1.3

3.2 Measure propeller shaft run-out prior to disassembly.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

3.3 Accomplish the disassembly of each equipment listed in 1.3, using

2.2 for guidance. Accomplish a inspection of all internal and external equipment to include inspection of steering shafts for straightness and dimensional compliance and provide as found report with all readings and description of any deficiencies.

3.3.1 Remove main shaft seals, composite bearings, steering shaft mounted anodes, associated seals and bushings. Install new each main shaft seals, composite bearings, steering shaft mounted anodes, associated seals and bushings, using 2.2 for guidance and material requirements

3.3.2 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

3.4 Reinstall each equipment disassembled in 3.3 and listed in 1.3, using new fasteners and gaskets, using 2.2 for guidance and material requirements.

3.5 Drain and replenish fluid in steering gearbox with type SHC 634.

3.6 Accomplish the requirements of 009-32 of 2.1 using 2.3 for guidance

SSP: SSSD-021-15 2 of 2 ITEM NO: 247-12-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

and material requirements, on new and disturbed surfaces.

(I)(G) "UNDERWAY OPERATIONAL TEST"

3.7 Conduct an underway operational test of the Waterjet Thruster using established engineering operating standards.

4. NOTES:

4.1 Authorized Agent;

Wartsila Defense Inc.

3617 Koppens Way

Chesapeake, VA 23323

1-757-558-3625

4.2 Contractor to provide all materials required to perform repair using

2.2 for guidance and material requirements.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: PHIBCB ONE (RMC 55104) ITEM NO: 311-21-001

COAR: 26 PCN: EE01-1022

BWST FILE NO: 000-001 CMP: NONE

REVISED: 11 Dec 2014 PLANNER: GOARD, KEITH

SSP: SSSD-021-15 1 of 2 ITEM NO: 311-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: NR 1 SSDG; replace.

1.2 Location of Work:

1.2.1 88WT0303

1.3 Identification:

1.3.1 Quantity (One EA), C4.4 MARINE GENERATOR SET, STBD, Part #

256-0267, APL 16A050007I

2. REFERENCES:

2.1 Standard Items

2.2 1600215 Rev F, MACHINERY ARRANGEMENT WARPING TUG, CAUSEWAY FERRY, BEACH MODULE

2.3 1600321 Rev B, FLEXIBLE HOSE LIST

2.4 1600292 Rev K, HVAC & ENGINE ROOM VENTILATION A&D, WARPING TUG, POWER MODULE, BEACH MODULE

2.5 1600289 Rev G, DIESEL ENGINE EXHAUST AND COMBUSTION AIR A&D

2.6 1600288 Rev J, DIESEL ENGINE COOLING A & D POWER MODULE, WARPING

TUG, AND BEACH MODULE

2.7 1600250 Rev D, LUBRICATION CHART

2.8 1600216 Rev C, MACHINERY REMOVAL WARPING TUG, POWER MODULE, BEACH

MODULE

2.9 1600295 Rev G, FUEL OIL SYSTEM A&D - POWER MODULE, WARPING TUG, BEACH, RAMP INTERMEDIATE, COMBINATION & DOCKING MODULE

2.10 1600243 Rev B, DIESEL EXHAUST INSULATION

2.11 1600221 Rev G, DIESEL COOLING SYSTEM DIAGRAM PM, WT, BM

2.12 1600222 Rev G, DIESEL EXHAUST AND COMBUSTION AIR DIAGRAM

2.13 1600249 Rev E, FUEL OIL SYSTEM DIAGRAM POWER MODULE, WARPING TUG &

BEACH MODULE

2.14 1600230 Rev M, INLS POWER SYSTEM EWD

2.15 1600273 Rev F, THERMAL & ACOUSTIC INSTALLATION

2.16 F9SLW-AN-TMM-010 Rev C, SERVICE MANUAL AND PARTS LIST FOR C4.4

MARINE GENERATOR SET

3. REQUIREMENTS:

3.1 Remove existing equipment listed in 1.3 and located in 1.2 and replace with GFM engine, using 2.2 through 2.16 for guidance. Drain all fluids prior to the removal of existing equipment and ensure open pipes and hoses are protected from foreign material.

3.1.1 Accomplish the requirements of 009-32 of 2.1 for each

SSP: SSSD-021-15 2 of 2 ITEM NO: 311-21-001

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foundation exposed by equipment removals.

3.2 Install, connect, align engine on its foundation. Replenish all fluids removed with new in accordance with 2.7 and 2.16

3.3 Accomplish the requirements of 009-11 of 2.1 for new and disturbed lagging.

3.4 Accomplish the requirements of 009-32 for new and disturbed surfaces.

(I)(G) "OPERATIONAL TEST"

3.5 Accomplish an operational test of the new equipment installed in 3.2 through each phase of operation for 4 continuous hours each, using manufacturer's instructions for guidance. Prime the fuel system and jacket water system free of air prior to the commencement of the operational test.

3.5.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.5 to the SUPERVISOR.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART PIECE NO. REF NO.

NATIONAL

STOCK NO.

REQ

PARA NO.

1. 1 EA

C4.4 MARINE

GENERATOR SET 256-0267 3.2

5.2 PUSH MATERIAL:

1. None.