Specifications-Data-10_pages.pdf

CONTRACT

PRINTED 6/6/2014

4710 ALTN18A

ITEM NO.

O ()O

SECTION B

STOCK NUMBER

4 710-00-432-3164

ATTACHMENT

ITEM NAME PIPE, NICKEL-CHROMIUM-IRON ALLOY

SPECIAL CHARACTERISTICS

NPS, 1" SCHEDULE 80. Liquid Penetrant Testing per 4.4.3.1 of MIL-DTL-23227 Required.

C DESCRIPTION/SPECIFICATIONS

C.1 Manufacture per MIL-DTL-23227F Paragraph 6.1 (Ordering Data) :

(A) "Tube And Pipe, Nickel-Chromium-Iron Alloy (UNS N06600)", MIL-DTL-23227F(SH) of 22 Sept 1997 .

(B) Type 2, or 3, Class IV, Finish A or C, Size, Schedule and Quantity as Specified in Section B of this Schedule.

(C) Not Required .

(D) Not Applicable.

(E) Not Applicable.

(F) Not Applicable.

(G) Not Applicable.

(H) Not Applicable.

(I) Not Applicable.

(J) Not Applicable.

(K) Inside Diameter tolerances apply for Nominal Pipe Sizes 1/2" thru 2".

(L) Class IV lengths per Para 3.3.2.4(8) of MIL-DTL-23227F, Except" maximum lengths of 20 Feet in lieu of 24 Feet are preferable.

Square Cut Ends are required .

(M) Grain Size Requirement of Paragraph 3.6.1 and 4.3.5.1 of MIL-DTL-23227F are applicable.

(N) Not Applicable.

(0) Material Marking Requirements of Para. 3.7.4 of MIL-DTL-23227F apply as well as the requirements of Clause C504. NSN shall be part of the Identification Marking.

PAGE \of 3

PRINTED 6/6/2014 ATTACHMENT

4710 ALTN18A

(P) Not Applicable.

(Q) Qualitative Results for Grain .Size and Nondestructive tests are acceptable.

(R) Liquid Penetrant Testing: See section B for LPT Requirements.

(S) Eddy Current inspection Not Authorized/Applicable.

(T) Not Applicable.

C.2 Ultrasonic Inspection of Pipe, per MIL-STD-2132 Rev D with l\lotice 1of03/10/08 is req uired .

C.2.1 The Contractor shall notify Portsmouth Naval Shipyard four (4) weeks in advance of Ultrasonic Testing to allow participation by Shipyard personnel in witnessing UT tests .

Notify Code __ 410. Telephone (207) 438- :\~t>\

C.3 Cleanliness Requirements:

Parts· shall be cleaned by any process or combination of processes which will accomplish thorough cleaning without damage to the parts. Surfaces shall be examined visually to determine freedom from: dirt, corrosion, oil, grease or foreign residue. Preservatives shall not be used on parts which are vulnerable to damage by contact to preservatives.

C.4 Data Requirements:

C.4.1 Material Certification, C.4.2 Procedures, (U.T.) , C.4.3 Procedures, (Alloy ldent.) , C.4.4 Procedures, (Liquid Penetrant)

C.5 C504 Level I Material Marking

See Exhibit A, Sequence A001 See Exhibit A, Sequence A002 See Exhibit A, Sequence A003 See Exhibit A, Sequence A004

1. Each Piece of Material shall be permanently marked at each end with the information of (A), (B), (C), and (D) below. Marking shall be per the permanent marking methods of MIL-STD-792F or the permanent marking method specified in the material specification.

(A) "INA"

(B) Vendor Traceability Number traceable to all manufacture test and inspection information and to a unique set of Physical, Mechanical , and Chemical Test Results which represent the material used to make the piece.

(C) The Manufacturer's Name, Trade-Mark or Symbol

(D) The NSN.

(E) Information required by the specification in addition to

PAGE '.). rK.3

PRINTED 6/6/2014 ATTACHMENT

4710 ALTN18A

the required by (A), (B), (C), and (D) above shall be marked either per the specification or per permanent marking methods of MIL-STD-792F. Material designator listed in the specification need not be marked on material if it is different from that specified by (A) above.

2. If any marking specified above cannot be applied due to space limitation, a Waiver Request shall be submitted.

C.6 C528 Specification Changes C.7 C500 Mercury Control

D PRESERVATION/PACKAGING/PACKING

D.1 Paragraph 5.2 of MIL-DTL-23227F applies .. In addition the material shall be shipped in wooden boxes.

E INSPECTION ACCEPTANCE

E.1 ES Inspection and Acceptance (Special QC Items)

E.2 E506 Higher-Level Contract Quality Requirements (MIL-1-45208 or MIL-Q-9858 or ISO 9001/9002 with STR-ISO 9000 Supplement A or B or C)

E.3 FAR 52.246-2 Inspection of Supplies-Fixed-Price (Aug 1996)

E.4 G504 DCMC Approval of Nonconforming Material - Withheld

E.5 G505 Vendor Disposition of Nonconforming MC?terial

H SPECIAL PROVISIONS

See Basic Part of Contract for Applicability

K Section

See Basic Part of Contract for Applicability

L Section

See Basic Part of Contract for Applicability

M Section

See Basic Part of Contract for Applicability

PAGE ":) r:R 3

PRINTED 6/6/2014

4710 ALTN18A

CONTRACT

EXHIBIT A

PAGE \ &('. lf

(ADP DD FORM 1423(MECHANIZED EQUIVALENT) PER DAR CLAUSE 16-815)

CONTRACT DATA REQUIREMENTS LIST

SYSTEM/ITEM PIPE, NI-CR-FE

ITEM NO ooo~

01 SEQ NO A001

02 DATA DESC

03 SUBTITLE

04 DID NUMBER

05 CONTRACT REF

06 TECH OFFICE

07 DD 250 REQ

08 APP CODE

09 IAC INPUT

10 FREQUENCY

11 AS OF DATE

12 DATE 1ST SUBM

13 DATE SUB SUBM

14 DISTRIBUTION

15 TOTAL

16 REMARKS

PREPARED BY

APPROVED BY

MATERIAL CERTIFICATION

PER ATTACHMENT 1

PARA.C.4.1

2305.4

SD

0-TIME

WITH MATERIAL

501 .2

CATEGORY

CONTRACTOR

2 I 0 VIA MAIL (NO DD250 REQ.)

SEQ. NO. A001

DATE

DATE

DD FORM 1423

PRINTED

6/6/2014 CONTRACT

ALTN18A EXHIBIT A

PAGE ~ of l{

(ADP DD FORM 1423(MECHANIZED EQUIVALENT) PER DAR CLAUSE 16-815)

CONTRACTDATA REQUIREMENTS LIST

SYSTEM/ITEM PIPE, NI-CR-FE

ITEM NO ooo~

01 SEQ NO A002

02 DATA DESC

03 SUBTITLE

04 DID NUMBER

05 CONTRACT REF

06 TECH OFFICE

07 DD 250 REQ

08 APP CODE

09 IAC INPUT

10 FREQUENCY

11 AS OF DATE

12 DATE 1ST SUBM

ULTRASONIC TEST PROCEDURE

PER ATTACHMENT 1

PARA.C.4.2

2305.4

DD

0-TIME

SEE BLOCK 13

CATEGORY

CONTRACTOR

13 DATE SUB SUBM 30 DAYS AFTER DATE OF CONTRACT

14 DISTRIBUTION 531 1 I 0

15 TOTAL 5

16 REMARKS ULTRASONIC PROCEDURE REQUIRED FOR BOTH SOUNDNESS AND WALL THICKNESS.

SEQ. NO. A002

PREPARED BY DATE

APPROVED BY DATE

CONTRACT

EXHIBIT A

PAGE 3 or 4

(ADP DD FORM 1423(MECHANIZED EQUIVALENT) PER DAR CLAUSE 16-815)

CONTRACT DATA REQUIREMENTS LIST

SYSTEM/ITEM PIPE, NI-CR-FE

ITEM NO t10t>1

01 SEQ NO A003

02 DATA DESC ALLOY IDENTITY PROCEDURE

03 SUBTITLE

04 DID NUMBER PER ATTACHMENT 1

05 CONTRACT REF PARA.C.4.3

06 TECH OFFICE 2305.4

07 DD 250 REQ DD

08 APP CODE

09 IAC INPUT

10 FREQUENCY 0-TIME

11 AS OF DATE

12 DATE 1ST SUBM SEE BLOCK 13

CATEGORY

CONTRACTOR

13 DATE SUB SUBM 30 DAYS AFTER DATE OF CONTRACT

14 DISTRIBUTION 531

15 TOTAL

16 REMARKS

PREPARED BY

APPROVED BY

1 I

SEQ. NO. A003

DATE

CONTRACT

EXHIBIT A

PAGE 4 ~ 4

(ADP DD FORM 1423(MECHANIZED EQUIVALENT) PER DAR CLAUSE 16-815)

CONTRACT DATA REQUIREMENTS LIST

SYSTEM/ITEM PIPE, NI-CR-FE

ITEM NO (>CO

01 SEQ NO A004

02 DATA DESC LIQUID PENETRANT PROCEDURE

03 SUBTITLE

04 DID NUMBER

05 CONTRACT REF

06 TECH OFFICE

07 DD 250 REQ

08 APP CODE

09 IAC INPUT

10 FREQUENCY

11 AS OF DATE

12 DATE 1ST SUBM

13 DATE SUB SUBM

14 DISTRIBUTION

15 TOTAL

16 REMARKS

PREPARED BY

APPROVED BY

PER ATTACHMENT 1

PARA C.4.4

2305.4

DD

0-TIME

See Block13

30 Days after date of contract

531 I

CATEGORY

CONTRACTOR

SEQ. NO. A004

DATE

PRINTED 6/6/2014 PAGE \ t> C: 3

4710 ALTN18A ATTACHMENT 1 TO EXHIBIT A (DD FORM 1423)

CONTRACT/SOLICITATION------------:--:--=:-:--------------

ITEM _o_e:>_o_.)....,_______ (DATA FOR ITEM)-'O'"""'C>~o_,__ _______ _

REQUIRED CERTIFICATION AND VENDOR PROCEDURES

A. CERTIFICATIONS FOR ALL TESTS, INSPECTIONS, ANALYSIS, EXAMINATIONS, ETC., LISTED BELOW SHALL BE SUPPLIED WITH EACH SHIPMENT OF MATERIAL. CERTIFICATIONS SHALL BE SUPPLIED AS OUTLINED IN PARAGRAPH C. THE VENDOR IS LIABLE FOR CONDUCTING ALL TESTS; ANALYSES, INSPECTIONS, AND EXAMINATIONS, ETC., AS SPECIFIED BY THE CONTRACT AND SPECIFICATIONS WHETHER CERTIFICATIONS ARE REQUIRED OR NOT. VENDOR

MAY BE A CONTRACTOR OR SUBCONTRACTOR.

1. CERTIFICATE OF COMPLIANCE (PROVIDE THE FOLLOWING VERBATIM STATEMENT OR

COMPLETE THE OPTIONAL FORM AT THE END OF THIS PART)

"THE INSPECTION AND TEST REPORTS (AS APPLICABLE) PROVIDED REPRESENT

THE ACTUAL ATTRIBUTES OF THE ITEMS FURNISHED ON THIS CONTRACT AND

INDICATE FULL COMPLIANCE WITH ALL CONTRACT REQUIREMENTS. I ATTEST

ALL ITEMS FURNISHED ON THIS CONTRACT ARE IN FULL COMPLIANCE WITH ALL

CONTRACT REQUIREMENTS."

2. CERTIFICATION AS REQUIRED BY PARA. 4.1.4 AND FIGURE 1 OF MIL-DTL-23227F.

3. CERTIFY MATERIAL IS SEAMLESS (PROVIDE STATEMENT SUCH AS THE FOLLOWING):

"MATERIAL IS CERTIFIED AS SEAMLESS",

"MATERIAL SHOWN ON THIS REPORT IS SEAMLESS". ETC.

B. VENDOR TEST PROCEDURES LISTED BELOW SHALL BE SUBMITTED TO PORTSMOUTH NAVAL SHIPYARD (PNSY), ATTN: CODE '..\ \~ FOR APPROVAL. PORTSMOUTH NAVAL SHIPYARD APPROVAL SHALL BE OBTAINED BY THE

VENDOR PRIOR TO PERFORMING THE APPLICABLE TESTS.

1. ULTRASONIC TEST (1/2" NPS AND LARGER).

2. ALLOY IDENTITY TEST

3. LIQUID PENETRANT TEST

C. CERTIFICATIONS SHALL BE SUPPLIED PER THE FOLLOWING INSTRUCTIONS:

1. THE CERTIFICATION SHALL SPECIFICALLY LIST EACH TEST, INSPECTION, ANALYSIS, EXAMINATION, ETC. , LISTED IN PARAGRAPH A AND CERTIFY THE RESULTS BY SIGNATURE AND TITLE OF THE

VENDOR OFFICIAL DESIGNATED RESPONSIBLE FOR QUALITY ASSURANCE.

2. THE MATERIAL IDENTIFICATION SHALL BE INCLUDED ON ALL COPIES OF CERTIFICATIONS. HEAT, MELT OR IDENTIFICATION NUMBER WHICH IS TRACEABLE TO HEAT OR MELT SHALL ALSO BE

INCLUDED ON ALL CHEMICAL AND MECHANICAL CERTIFICATIONS.

3. A PHOTOSTATIC.COPY OF THE ORIGINAL CERTIFICATION, ORIGINATED BY

THE TESTING FACILITY FOR TESTS CONDUCTED REPRESENTING THE MATERIAL CHEMICAL AND

PHYSICAL PROPERTIES IN ITS FINAL FORM, SHALL BE SUBMITTED AS FOLLOWS:

(A) FOR CHEMICAL ANALYSIS:

(1) PHOTOSTATIC COPY OF CERTIFICATION ORIGINATED BY THE

TEST FACILITY PERFORMll\IG THE CHEMICAL ANALYSIS

(PHOTOSTAT OF ORIGINAL MILL CERTIFICATION ACCEPTABLE) .

(2) THE CHEMICAL ANALYSIS CERTIFICATION SHALL INCLUDE

A TABULATION OF THE COMPLETE CHEMICAL TEST

4710 ALTN18A ATTACHMENT 1 TO EXHIBIT A (DD FORM 1423)

ANALYSIS.

(3) IF THE SPECIFICATION REQUIRES MOR1= THAN ONE CHEMICAL ANALYSIS BE

PERFORMED, THE CERTIFICATION SHALL INCLUDE THE RESULTS OF ALL

THE ANALYSES.

(B) FOR MECHANICAL PROPERTIES:

(1) PHOTOSTATIC COPY OF CERTIFICATION ORIGINATED BY THE TEST FACILITY

PERFORMING THE MECHANICAL PROPERTIES TEST ON THE MATERIAL

AFTER PERFORMANCE OF ALL PROCESSES WHICH CHANGE THE

MECHANICAL PROPERTIES OF THE MATERIAL, SUCH AS HEAT TREATING,

FORGING, COLD WORKING, ETC. (PHOTOSTAT OF ORIGINAL MILL

CERTIFICATION IS ACCEPTABLE ONLY IF.NO PROCESSES WERE

PERFORMED TO CHANGE THE MATERIAL PROPERTIES) .

(2) THE MECHANICAL PROPERTIES CERTIFICATION SHALL INCLUDE THE ACTUAL

TEST DATA FOR TENSILE, YIELD, ELONGATION, REDUCTION IN AREA, AND

HARDNESS WHEN REQUIRED BY SPECIFICATION.

(3) IF THE SPECIFICATION REQUIRES MORE THAN ONE MECHAl\llCAL PROPERTIES

TEST BE PERFORMED, THE CERTIFICATION SHALL INCLUDE THE RESULTS OF

ALL THE TESTS.

4. A COPY OF CERTIFICATION ON VENDORS' LETTERHEAD MAY ALSO BE SUBMITTED PROVIDED

IT IS ACCOMPANIED BYA COPY OF THE ORIGINAL CERTIFICATION AS REQUIRED BY

PARAGRAPH C.3 ABOVE.

PAGE l. Df 3

PRINTED 6/6/201 4

4710 ALTN18A ATTACHMENT 1 TO EXHIBIT A (DD FORM 1423)

CERTIFICATE OF COfVIPLIANCE

COMPANY NAME

MATERIAL IDENTIFICATION (COMPLETE APPLICABLE ITEMS)

CONTRACT NO. N00189- ORDER NO. ------

ITEM N0.011b) tth.4,.' fi,,.. :ZJct.M oo~)\)

NATIONAULOCAL STOCK NO. NSN/LSN

MANUFACTURER'S PART NO. ---------------

MANUFACTURER'S SERIAL NO. ---------------

DRAWING AND PIECE NO.

MANUFACTURER'S LOT/HEAT NOS. AS MARKED ON THE MATERIAL-----

PAGE :) vf j

ALL INSPECTION AND TEST REPORTS REQUIRED BY ATIACHMENT I TO EXHIBIT A (DD FORM 1423) FOR TRACEABILITY

TO EACH CONTRACT ITEM MUST ACCOMPANY THIS SIGNED STATEMENT:

THE INSPECTION AND TEST REPORTS (AS APPLICABLE) PROVIDED REPRESENT THE ACTUAL ATIRIBUTES OF THE ITEMS FURNISHED ON THIS CONTRACT AND INDICATE FULL COMPLIANCE WITH ALL CONTRACT REQUIREMENTS. I ATIEST ALL ITEMS FURNISHED ON THIS CONTRACT ARE IN FULL COMPLIANCE WITH ALL CONTRACT REQUIREMENTS.

SIGNATURE

. QUALITY ASSURANCE OFFICIAL