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Type
| Manufacturer |
| ID Number |
| Serial Number |
Vacuum Recovery
Date:
Contract Number:
| Type |
| Manufacturer |
| ID Number |
| Serial Number |
Vacuum Recovery
Provided Technical Data
| Description |
| PASS / FAIL |
| Notes |
| 1 |
| (3.3.4) Signed copy of noise decibel readings |
| 2 |
| (3.4.4) Lifting diagrams |
| 3 |
| (3.5.1) Two copies of operators manual |
| 4 |
| (3.5.2) Lifting Pad Certification |
| 5 |
| (3.5.3) OSHA compliance statement |
General
| Description |
| PASS / FAIL |
| Notes |
| 6 |
| (3.3.9) Identification plate affixed to structure showing manufacturer’s name, equipment model, year or manufacturer, and any other pertinent information. |
| 7 |
| (3.3.7) Surfaces appropriately painted to provide corrosion resistance with no significant corrosion present |
| 8 |
| (3.4.3) Entire unit mounted on single heavy duty skid base of steel construction |
| 9 |
| (3.4.3) Adequate support/bracing for uneven surfaces |
(3.4.3) Footprint no greater than 8’3” wide and 24’6” long
126” x100”
General Electric
| Description |
| PASS / FAIL |
| Notes |
| 11 |
| (3.2.2) 480 VAC, 3Ph, 60Hz |
| 12 |
| (3.2.2.1) Supply Connections is to be separate phase, male CAMLOCK connectors, Duraline E-1016, box mounted. Two Duraline’s per phase for 200 hp, and single Duraline’s per phase for 150 hp. Strain relief exiting panel. |
200 HP Two Duraline Conn.
| 13 |
| No visible defects of electrical systems |
Control Panel
| Description |
| PASS / FAIL |
| Notes |
| 14 |
| (3.2.2.2) Grounding stud/lug provided for grounding equipment. |
| 15 |
| (3.2.2.3) Fused main disconnect switch or CB for single point disconnection to entire system |
| 16 |
| (3.2.2.4) Control circuitry at 115 VAC with step down transformer and overcurrent protection. |
| 17 |
| (3.2.2.5) Equipped with reduced voltage motor starter |
| 18 |
| (3.4.2) Housed in a NEMA 3 enclosure |
Manufacturer’s Spec sheet lists NEMA 4
| 19 |
| (3.4.2) Contains all electrical components except those needed at point(s) of operation |
| 20 |
| (3.4.2) All controls labeled in English, and identifying function |
| 21 |
| (3.4.2) Separate warning or indicator lights, clearly labeled, are required for each operation mode or fault detector system specified below and are to have a lamp test feature |
| 22 |
| (3.4.2) Motor starter and main disconnect with power on light |
| 23 |
| (3.4.2) Start/Stop pushbutton with run light |
| 24 |
| (3.4.2) CB overload protection |
| 25 |
| (3.4.2) Non reset hour meter for the main motor |
Motor(s) (3.2.2.6)
| Description |
| PASS / FAIL |
| Notes |
| 26 |
| Motor nameplate present and legible |
| 27 |
| Motor rated at 150 hp or 200 hp |
| 28 |
| Totally Enclosed Fan Cooled (TEFC) motor |
(PD) Blower (3.4.1)
PASS
| Description |
| PASS / FAIL |
| Notes |
| 30 |
| Motor nameplate present and legible |
| 31 |
| Electric Powered rotary positive displacement type |
| 32 |
| Free air capacity of 2300 CFM (min) and a capped vacuum of 27” Hg |
Verified on manufacturer’s specification sheet.
| 33 |
| The blower shall be designed for continuous operation, and incorporate provisions to protect blower from overheating. The system shall not require water for cooling or for vacuum operation |
Verified with blower manufacturer
| 34 |
| Outlet filters shall be HEPA (.3 micron) compliant |
Verified by manufacturer
Compressed Air (3.2.3)
| Description |
| PASS / FAIL |
| Notes |
| 35 |
| Operate on 80 to 125 PSIG compressed air |
General Mechanical
| Description |
| PASS / FAIL |
| Notes |
| 36 |
| All hose clamps and cable supports present and installed |
| 37 |
| All fasteners present and in working condition |
| 38 |
| All pneumatic connections made |
| 39 |
| All locking pins present |
| 40 |
| The flapper opens/closes and is well lubricated. |
Performance (3.2.4)
| Description |
| PASS / FAIL |
| Notes |
| 41 |
| Capable of moving a minimum of eight (8) tons per hour of coal boiler slag (black beauty) or steel shot grit (density 237 Lbs. per Cu. Ft.). |
| ------- |
| See Notes Section |
| 42 |
| Units must be supplied with adapters to allow hose diameters to vary 4”, 5”, and 6” interchangeably |
Adapters shipped separately.
Personnel Safety
| Description |
| PASS / FAIL |
| Notes |
| 43 |
| (3.3.1) Covers, platforms, guardrails, belt guards, and safety devices shall be provided for all parts of the equipment that present a safety hazard |
| 44 |
| (3.3.1) The safety devices shall be removable to facilitate inspection, maintenance, and repair of the part |
| 45 |
| (3.3.3) Equipment provided by the contract shall provide energy isolating devices (e.g. safety switches, valves, etc.), to protect personnel from hazardous energy |
| 46 |
| (3.3.8) Corrosion resistant “Caution” or “Warning” plates shall be securely attached to the equipment in visible locations, with any safety precautions to be observed by the operator or maintenance personnel permanently marked on the plates |
Audible Noise Levels (3.3.4)
| Description |
| PASS / FAIL |
| Notes |
| 47 |
| During full load operation, the vacuum recovery unit shall not produce noise levels greater than 92 dB(A) at any point three feet from the unit, as measured on the “A” scale of a standard sound level meter at slow response |
Lifting and Handling (3.4.4)
| Description |
| PASS / FAIL |
| Notes |
| 48 |
| The unit shall be provided with four (4) fixed lugs or lifting eyes correctly spaced for even and level lifting by a single crane hook without spreader bar(s) |
| 49 |
| The lugs/eyes shall be permanently installed no lower than the top of the equipment |
C713 issued approval.
| 50 |
| The lugs/eyes shall be oriented toward the center of the unit to prevent side loading (lugs/eyes located along diagonals of the unit) |
| 51 |
| The base shall also have forklift slots (5” high x 10” wide) for handling with a forklift truck. the slots should be 72” apart from inner rail to rail, or 82” center to center. Forklift slots shall extend completely through the length or width of the unit and be constructed of metal |
Pockets are 6in by 12in, and 5 inches between inner rails. Sat for use.
Notes:
48) We are unable to do the sound measurements at this time, but this model of machine (500 Hurricane) has a proven track record of being below the 92 dB. The sound measurement will be scheduled for a later date, and this machine shall be considered satisfactory for dB levels unless proven otherwise.
Acceptable Contract Deviations:
21) No lamp test feature available on this unit, only the newer unit has this feature. A lamp test feature is preferred for maintenance and troubleshooting. PNSY will not be doing any maintenance or troubleshooting on these units. If a unit fails to power on, the provider will be contacted to troubleshoot and repair.
22) No power on light is available on this unit, only the newer unit has this feature. A power on light indicates power is connected to the unit. It is preferred for maintenance and troubleshooting. PNSY will not be doing any maintenance or troubleshooting on these units. If a unit fails to power on by actuating the on switch, the provider will be contacted to troubleshoot and repair.
29) Motors larger than 25 HP do not have sealed bearings. Bearings requiring lubrication are acceptable. The company providing the equipment is responsible for the lubrication schedule.
31) The PD blower nameplate is not accessible. It is installed within the Quiet Cube. The manufacturer has stated that the nameplate is present and it is a continuous duty blower.
42) Unable to verify in manufacture’s available information. Unable to measure. This is a performance measurement, that without extensive testing we can not verify. The unit is considered satisfactory for use without measuring.
The signatures below certify that the identified equipment is suitable for the intended purposes and meets the specifications of the contract.
Responsible Tech Code
Signature/Badge/Date Responsible Shop POC
Signature/Badge/Date
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