N39040-16-R-0008.pdf

PRINTED 617/2016

9510 N18

ITEM NO.

SECTION B

STOCK NUMBER

9510-01-495-9543

CONTRACT

ATTACHMENT

ITEM NAME BAR, TITANIUM, EB-4581, FRACTURE TOUGHNESS TESTED

SPECIAL CHARACTERISTICS

SIZE: 2", ROUND

C DESCRIPTION/SPECIFICATIONS

C.1 . Manufacture bar per Electric Boat Specification No. EB-4581 Rev A;, Procurement

Requirements for Ti-6Al-4V ELI Material. EB-4581 modifies AMS 4931.

C.1.1 First Article Testing of material to be offered for acceptance:

C. 1.1.1 Prior to submittal of Item 001 for acceptance, two {2) random test specimens from each heat/lot of material being considered for delivery shall be submitted for fracture testing per ASTM E1820-99Aas modified by EB-4581.

The first article shall include copies of material certification and source documentation.

The cost of such testing will be borne by the government.

(a) Samples shall be submitted to: Electric Boat Corporation 75 Eastern Point Road Groton, CT. 06340-4989 Attention: Logistics Supervisor (M. Lloyd) Dept.472 Mail Zone 189-2

(b) Each specimen shall be a minimum of 6 inches long. The specimens shall be permanently marked with the applicable heat/lot number.

(c) Only material that satisfactorily passes testing may be released for shipment.

C.1.2 The bars shall be 100% Ultrasonically Inspected in accordance with NAVSEA T9074-AS-GIB-010/271 Rev Orig. ACN 1, with acceptance standard in accordance with SAE/AMS 2631, Classification A1, Grade 1.

C.1 .. 2.1 The contractor shall notify Portsmouth Naval Shipyard two (2) weeks in advance of Ultrasonic Testing to allow participation by shipyard personnel ir:i witnessing UT tests.

Notify Code 410 Telephone (207) 438- "JiS l .

_i.;

C.1.3 Material Marking

C.1.3.1. Each piece of maJerial shall be permanently marked at both ends

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CONTRACT

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9510 N18 with the information of (a), (b), (c), (d), and (e) below using the permanent marking methods of MIL-STD-792 Rev. F.

(a) "Tl"

(b} Vendor Traceability Number traceable to: all manufacture, test, and inspection information, and to a unique set of physical, mechanical, and chemical test results which represent the material used to make the piece.

(c) The manufacturer's name, trade-mark or symbol.

(d} Specification Number "EB-4581A"

(e) "SPECIAL PURPOSE USE ONLY''

Information required by AMS 2809 in addition to that required by {a}, (b}, (c}, (d), and (e) above shall be marked either per the specification, or at least once per permanent marking methods of MIL-STD-792.

C.1.3.2. If any marking specified above cannot be applied due to space limitation, a waiver request shall be submitted.

C.2 Titanium bar shall be furnished in random mill lengths. Minimum acceptable length shall be three (3) feet.

C.3 Cleanliness Requirements:

Bars shall be cleaned by any process or combination of processes which will

_ accomplish thorough cleaning without damage to the bar. Surfaces shall be examined visually to determine free~om from dirt, corrosion, oil, grease or foreign residue.

C.4 Supplementary Technical Requirements (STR) 505 Revision 3; Material Identification and control requirements for manufacturers of Level I Material applies.

C.5 Unless specified in this contract, the issue of reference documents to be used -shall be that which is in effect at the time of solicitation.

C.6 Data Requirements:

c.6.1 Procedure Approvals, c.6.2 Material Certification, see exhibit A, Sequence A001 see exhibit A, sequence A002

C. 7 FAR 52.246-2 Inspection of Supplies-Fixed-Price {Aug 1996)

C.8 Deleted

C.9 C528 Specification C~anges

C.1 O CSOO Mercury Control

D PRESERVATIONIPACty.GING/PACKING n 1 04 PrAMmtinn fnr rtt?livAN lr.nmmArrofallv nAC".k~nArt itAm!ll)

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9510 N18

D.1.1 Bars shall be shipped in wooden boxes.

D.1.2 Test specimel')s may be shipped by best commercial practice.

E INSPECTION ACCEPTANCE

(These requirements do not apply to test specimens)

E.1 EB Inspection and Acceptance (Special QC Items) E.2 E506 Higher-Level Contract Quality Requirements

(MIL-1-45208 or MIL..Q-9858 or ISO 9001/9002 with STR-ISO 9000 Supplement A or 8 or C) E.3 G504 DCMC Approval of Nonconforming Material - Withheld E.4 G505 Vendor Disposition of Nonconforming Material

H SPECIAL PROVISIONS

See Basic Part of contract for applicability

K Section·

See Basic Part of contract for applicability

L Section ~e Basic Part of contract for applicability

M Section See Basic Part of contract for applicability

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CONTRACT PRINTED

6n/2016 -------- PAGE

N18 EXHIBIT A

(ADP DD FORM 1423(MECHANIZED EQUIVALEND PER DAR CLAUSE 16-815)

CONTRACT D.ATA REQUIREMENTS LIST

SYSTEM/ITEM BAR, TITANIUM

ITEM NO ~00.l..._

01 SEQ NO A001

02 DATADESC ULTRASONIC PROCEDURE

SUBTITLE

DID NUMBER

CONTRACT REF

TECH OFFICE

DD250REQ

APP CODE

IACINPUT

FREQUENCY

AS OF DATE

C.6.1

PNS

DD

0-TIME

12 DATE 1ST SUBM PRIOR TO LOT SHIPMENT

13 DATE SUB SUBM

14 DISTRIBUTION 530.NK

15 TOTAL

1 I

CATEGORY

CONTRACTOR

16 REMARKS SEE ATTACHMENT 1 TO EXHIBIT A. PARA B - Procedure to be submitted to PNS Code

2305.4 who will obtain EB approval via LAR.

PREPARED BY

APPROVED BY

SEQ. NO. A001

DATE

DATE

DD FORM 1423

,PRINTED

6n1201s CONTRACT --------

N18 EXHIBIT A

PAGE ..2._ o ~ .2.

(ADP DD FORM 1423(MECHANIZEO EQUIVALENT) PER DAR CLAUSE 16-815)

CONTRACT DATA REQUIREMENTS LIST

SYSTEM/ITEM BAR •. TITANIUM

ITEM NO

01 SEQ NO

02 DATADESC ·

03 SUBTITLE

04 DID NUMBER

05 CONTRACT REF

06 . TECH OFFICE

07 DD250REQ

08 APP CODE

09 IAC INPUT

10 FREQUENCY

11 AS OF DATE

12 DATE 1ST SUBM

13 DATE SUB SUBM

A002

MATERIAL CERTIFICATION

C.6.2

2305.4

SD

0-TIME

WITH MATERIAL

14 DISTRIBUTION 2305.2 1 I

15 TOTAL 2

CATEGORY

CONTRACTOR

16 REMARKS SEE ATIACHMENT 1 TO EXHIBIT A, PARA A

SEQ. ·No. A002

PREPARED BY DATE

APPROVED BY DATE

DDFORM1423

PRINTED 6/7/2016 PAGE ( M)

9510 N18 ATTACHMENT 1 TO EXHIBIT A(DD FORM 1423)

CONTRACT/SOLICITATION ____________________ _

ITEM -~-"---"'~------ (DATA FOR ITEM),_,QQ~o .... I _______ _

REQUIRED CERTIFICATION AND VENDOR PROCEDURES

A. CERTIFICATIONS FOR ALL TESTS, INSPECTIONS, ANALYSIS, EXAMINATIONS, ETC., LISTED BELOW SHALL BE SUPPLIED WITH EACH SHIPMENT OF MATERIAL. CERTIFICATIONS SHALL BE SUPPLIED AS OUTLINED IN PARAGRAPH C. THE VENDOR IS LIABLE FOR CONDUCTING ALL TESTS, ANALYSES, INSPECTIONS, AND EXAMINATIONS, ETC., AS SPECIFIED BY THE CONTRACT AND SPECIFICATIONS WHETHER CERTIFICATIONS ARE REQUIRED OR NOT. VENDOR

MAY BE A CONTRACTOR OR SUBCONTRACTOR.

1. CERTIFICATE OF COMPLIANCE (PROVIDE THE FOLLOWING VERBATIM STATEMENT OR

COMPLETE THE OPTIONAL FORM AT THE END OF THIS PART)

"THE INSPECTION AND TEST REPORTS (AS APPLICABLE) PROVIDED REPRESENT

THE ACTUAL ATTRIBUTES OF THE ITEMS FURNISHED ON THIS CONTRACT AND

INDICATE FULL COMPLIANCE WITH ALL CONTRACT .REQUIREMENTS. I ATTEST

ALL ITEMS FURNISHED ON THIS CONTRACT ARE IN FULL COMPLIANCE WITH ALL

CONTRACT REQUIREMENTS."

2. REPORTS:

CHEMICAL REQUIREMENTS TEST

MECHANICAL PROPERTIES TEST

ULTRASONIC INSPECTION TEST

B. VENDOR TEST PROCEDURES LISTED BELOW SHALL BE SUBMITTED TO PORTSMOUTH NAVAL SHIPYARD (PNSY), ATTN: CODE 4 1 !) FOR APPROVAL. PORTSMOUTH NAVAL SHIPYARD APPROVAL SHALL BE OBTAINED BY THE

VENDOR PRIOR TO PERFORMING THE APPLICABLE TESTS.

1. ULTRASONIC INSPECTION - Submittal to Portsmouth, but procedure approval to be performed by Electric Boat.

C. CERTIFICATIONS SHALL BE SUPPLIED PER THE FOLLOWING INSTRUCTIONS:

1. THE CERTIFICATION .SHALL SPECIFICAU. Y LIST EACH TEST, INSPECTION, ANALYSIS, EXAMINATION, ETC., LISTED IN PARAGRAPH A AND CERTIFY THE RESULTS BY SIGNATURE AND TITLE OF THE

VENDOR OFFICIAL DESIGNATED RESPONSIBLE FOR QUALITY ASSURANCE.

2. THE MATERIAL IDENTIFICATION SHALL BE INCLUDED ON ALL COPIES OF CERTIFICATIONS. HEAT, MELT OR IDENTIFICATION NUMBER WHICH IS TRACEABLE TO HEAT OR MELT SHALL ALSO BE

INCLUDED ON ALL CHEMICAL AND MECHANICAL CERTIFICATIONS.

3. A PHOTOSTATIC COPY OF THE ORIGINAL CERTIFICATION, ORIGINATED BY

THE TESTING FACILITY FOR TESTS CONDUCTED REPRESENTING THE MATERIAL CHEMICAL AND

PHYSICAL PROPERTIES IN ITS FINAL FORM, SHALL BE SUBMITTED AS FOLLOWS:

(A) FOR CHEMICAL ANALYSIS:

(1) PHOTOSTATIC COPY OF CERTIFICATION ORIGINATED BY THE

TEST FACILITY PERFORMING THE CHEMICAL ANALYSIS

(PHOTOSTAT OF ORIGINAL MILL CERTIFICATION ACCEPTABLE).

(2) THE CHEMICAL ANALYSIS CERTIFICATION SHALL INCLUDE

A TABULATION OF THE COMPLETE CHEMICAL TEST

ANALYSIS.

(3) IF THE SPECIF,ICATION REQUIRES MORE THAN ONE CHEMICAL ANALYSIS BE

PERFORMED, THE CERTIFICATION SHALL INCLUDE THE RESULTS OF ALL

THE ANALYSE;:;.

PRINTED Sn/2016

9510 N18 ATTACHMENT 1 TO EXHIBIT A (DD FORM 1423)

(8) FOR MECHANICAL PROPERTIES:

(1) PHOTOSTATIC COPY OF CERTIFICATION ORIGINATED BY THE TEST FACILITY

PERFORMING THE MECHANICAL PROPERTIES TEST ON THE MATERIAL

AFTER PERFORMANCE OF ALL PROCESSES WHICH CHANGE THE

MECHANICAL PROPERTIES OF THE MATERIAL, SUCH AS HEAT TREATING,

FORGING, COLD WORKING, ETC. (PHOTOSTAT OF ORIGINAL MILL

CERTIFICATION IS ACCEPTABLE ONLY IF NO PROCESSES WERE

PERFORMED TO CHANGE THE MATERIAL PROPERTIES).

(2) THE MECHANICAL PROPERTIES CERTIFICATION SHALL INCLUDE THE ACTUAL

TEST DATA FOR TENSILE, YIELD, E~ONGATION, REDUCTION IN AREA, AND

HARDNESS WHEN REQUIRED BY SPECIFICATION.

(3) IF THE SPECIFICATION REQUIRES MORE THAN ONE MECHANICAL PROPERTIES

TEST BE PERFORMED, THE CERTIFICATION SHALL INCLUDE THE RESULTS OF

ALL THE TESTS.

4. A COPY OF CERTIFICATION ON VENDORS' LETTERHEAD MAY ALSO BE SUBMITTED PROVIDED

IT IS ACCOMPANIED BY A COPY OF THE ORIGINAL CERTIFICATION AS REQUIRED BY

.PARAGRAPH C.3 ABOVE.

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9510 N18 ATTACHMENT 1 TO EXHIBIT A (DO FORM 1423)

CERTIFICATE OF COMPLIANCE

COMPANY NAME

MATERIAL IDENTIFICATION (COMPLETE APPLICABLE ITEMS)

CONlRACT NO. N00102-_______ _ ITEM NO. 1>!lCIJ { t>atci fpc :t.:\>l"' teo1)

NATIONAULOCAL STOCK NO. NSN/(SN

ORDER NO.------

MANUFACTURER'S PART NO. ---------------

MANUFACTURER'S SERIAL NO. --------------

DRAWING AND PIECE NO.

MANUFACTURER'S LOT/HEA-"""'r"""N.,..,O,.....,S,... . ..,..A..,,..S..,....MAR,.,...,,,..,...,,KE""'D,,.....,,.O""""N-=TH=-==E..,....MA:-::=TE=R=1AL-:------

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ALL INSPECTION AND TEST REPORTS REQUIRED BY ATTACHMENT I TO EXHIBIT A (OD FORM 1423) FOR TRACEABILITY

TO EACH CONTRACT ITEM MUST ACCOMPANY THIS SIGNED STATEMENT:

THE INSPECTION AND TEST REPORTS (AS APPLICABLE) PROVIDED REPRESENT THE ACTUAL ATTRIBUTES OF THE ITEMS FURNISHED ON THIS CONTRACT AND INDICATE FULL COMPLIANCE WITH ALL CONTRACT REQUIREMENTS. I ATTEST ALL ITEMS FURNISHED ON THIS CONTRACT ARE IN FULL COMPLIANCE WITH ALL CONTRACT REQUIREMENTS.

SIGNATURE ----..,....,........,....,.------- DATE -----

QUALITY ASSURANCE OFFICIAL