HRMC-009-24.pdf

DEPARTMENT OF THE NAVY

HAWAII RMC PEARL HARBOR HI

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: HRMC-009-24

INCLUDES ALL CHANGES THROUGH 11/27/2023

INDEX

SHIP: HRMC-009-24

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-24 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 09/27/2022 Original

009-02 Environmental Compliance Report for Material Usage; accomplish 09/27/2022 Original

009-03 Toxic and Hazardous Substance; control 09/27/2022 Original

009-04 Quality Management System; provide 09/27/2022 Original

009-05 Temporary Access; accomplish 09/27/2022 Original

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

09/27/2022 Original

009-07 Confined Space Entry, and Certification; accomplish 09/27/2022 Original

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 02/28/2023 CH-1

009-10 Asbestos-Containing Material (ACM); control 09/27/2022 Original

009-18 Mine Warfare Ships Magnetic Material; control 09/29/2022 Original

009-19 Provisioning Technical Documentation (PTD); provide 09/27/2022 Original

009-20 Government Property; control 09/27/2022 Original

009-21 Logistics and Technical Data; provide 09/27/2022 Original

009-23 Interference; remove and install 09/29/2022 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness; accomplish 09/27/2022 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 09/27/2022 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for

Commercial Equipment/Component; accomplish

09/27/2022 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a

Naval Facility; provide

09/27/2022 Original

009-60 Schedule and Associated Reports for CNO Availabilities; provide and manage 09/30/2022 Original

009-61 Shipboard Use of Fluorocarbons; control 09/27/2022 Original

009-67 Integrated Total Ship Testing; manage 09/27/2022 Original

009-69 Heavy Weather/Mooring Plan; provide 09/27/2022 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and

Housekeeping for Unmanned Vessels; accomplish

09/27/2022 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 09/30/2022 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

09/30/2022 Original

009-74 Occupational, Safety and Health Plan; accomplish 09/30/2022 Original

009-80 Ship Facilities; maintain 09/27/2022 Original

009-81 Compartment Closeout; accomplish 09/30/2022 Original

009-82 Installation of Equal Component Vice Specified Component; report 09/27/2022 Original

009-84 Threaded Fastener Requirements; accomplish 09/30/2022 Original

009-88 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tanks, Spaces, and Piping, including Sewage or MOGAS-Contaminated Tanks, Spaces, and Piping; certify

09/27/2022 Original

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

09/27/2022 Original

009-99 Ship Departure Report; provide 09/27/2022 Original

ITEM_NO. TITLE CHANGE DATE CHANGE

009-100 Ship's Stability; maintain 09/30/2022 Original

009-101 Ship Transit and Berthing; accomplish 09/27/2022 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 09/27/2022 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 09/27/2022 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 09/27/2022 Original

009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage

09/30/2022 Original

009-117 Combat Systems, Light-Off Suport; provide 09/30/2022 Original

009-118 CG Deck Loading; accomplish 09/27/2022 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 09/30/2022 Original

009-122 Temporary Padeye; install and remove 09/30/2022 Original

009-125 Boats Less Than 65 Feet Long; accomplish 10/25/2022 Original

CATEGORY II. FY-24 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER.

TITLE CHANGE DATEITEM NO. CHANGE

009-32 Cleaning and Painting Requirements; accomplish 09/29/2022 Original

009-90 Technical Representative; provide 09/27/2022 Original

ITEM NO. TITLE

Hazardous Waste Produced on Naval Vessels; control077-00-001

Main Propulsion Diesel Engine (MPDE); repair233-11-001

Transfer of Boat Custody; accomplish583-31-001

Rigid Inflatable Boat (RIB) Alterations; accomplish583-31-002

Miscellaneous Components; repair and replace583-31-003

Rigid Inflatable Boat (RIB); repair and preserve631-11-001

SHIP: ITEM NO: 077-00-001

COAR: 16 PCN: OD01-L235

OD01-L244

CMP: NONE

PLANNER:

SSP: HRMC-009-24 1 of 5 ITEM NO: 077-00-001

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. , 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as

SHIP:

SSP: HRMC-009-24 2 of 5 ITEM NO: 077-00-001 hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

SSP: HRMC-009-24 3 of 5 ITEM NO: 077-00-001

Cleaning Solvents _____ ____________ __________

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ __________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ __________

(Rust Preventative)

Miscellaneous Chemicals _____ ____________ __________

(Corrosive)

Miscellaneous Chemicals _____ ____________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic) _____ ____________ __________

Paints (Enamel, Latex, _____ ____________ __________

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ __________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

Sludges (Contaminated with a known hazardous waste) _____

Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)

Lube/Fuel Oil Soaked Rags _____ ____________ __________

Paint/Flakes (Pressure Washing _____ ____________ ________

Ext Hull Surfaces)

Fuel Oil(Residual) _____ ____________ __________

SSP: HRMC-009-24 4 of 5 ITEM NO: 077-00-001

Bilge Water _____ ____________ __________

Oil/Water _____ ____________ __________

AFFF/Water _____ ____________ __________

MEK Contaminated Rags _____ ____________ __________

3.5.1 Provide 0 dollars for managing and disposing of all hazardous waste listed in 3.5. Total cost greater or less than above dollar amount will be the subject of an equitable adjustment.

3.6 Submit one legible copy, in approved transferrable media of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.7 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed

SSP: HRMC-009-24 5 of 5 ITEM NO: 077-00-001 the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: ITEM NO: 233-11-001

COAR: 16 PCN: OD01-L239

OD01-L240

CMP: NONE

PLANNER:

SSP: HRMC-009-24 1 of 3 ITEM NO: 233-11-001

1. SCOPE:

1.1 Title: Main Propulsion Diesel Engine (MPDE); repair

1.2 Location of Work:

1.2.1 Engine Bay

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A070041, Hull Identification Number:

7MRB0718

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A070042, Hull Identification Number:

7MRB0719

2. REFERENCES:

2.1 Standard Items, (FY-24 CH-1))

2.2 S9008-GV-BIB-010, Boat Information Book (BIB) for 7-Meter Rigid Inflatable Boat (RIB) Hulls 7MRB0701 thru 7MRB0730

2.3 7mRB-1681, 7mRB Boat Drawing Index

2.4 7mRB-1682, 7mRB Outboard Arrangement

2.5 7mRB-1683, 7mRB Inboard Arrangement

2.6 7mRB-1684, 7mRB Miscellaneous Construction and Installation Details

2.7 7mRB-1685, 7 Meter Rigid Inflatable Boat Machinery and Steering

2.8 7mRB-1686, 7mRB Piping System

2.9 7mRB-1687, 7 Meter Rigid Inflatable Boat Electrical Systems

2.10 7mRB-1688, 7 Meter Rigid Inflatable Boat Hoisting Arrangement

2.11 180-5109418, Boatalt Gen/55A Cummins QSB-Series Engines Starter Magnetic Switch Mounting Bracket Mod

2.12 520-5110118 Rev C, Cummins QSB Engine Seawater Pump Replacement

2.13 342-5111310 Rev A, Smart Craft System Display Upgrade

3. REQUIREMENTS:

3.1 Accomplish the following Main Propulsion Diesel Engine (MPDE) repairs to each craft listed in 1.3, in area 1.2, using 2.2 through 2.10 as guidance.

3.1.1 Remove and re-install MPDE assemblies, Soda Blast and preserve each MPDE assembly. Ensure that blast media does not enter or damage any sensitive engine components such as, starter, alternator, pulley bearings, wiring, electronic equipment, and internal engine components. Prime/paint engines white. Do NOT paint hoses or paint/deface data plates.

3.1.2 Remove existing and install new each engine heat exchanger

SSP: HRMC-009-24 2 of 3 ITEM NO: 233-11-001

(One EA/craft) and after cooler (One EA/craft) assemblies.

3.1.3 Remove existing and install new in its entirety, each MPDE turbo oil drain tube assemblies (One /EA craft).

3.1.4 Drain and replenish in its entirety, each MPDE lube oil and MPDE engine coolant.

3.1.5 Remove existing and install new engine flywheel

dampener/coupling plates (located in the bell housings) (One EA/craft).

3.1.6 Remove existing and install new MPDE lube oil filter, fuel filter element and fuel filter/oil filter housing (One EA/craft).

3.1.7 Remove existing and install new Cummins "run dry" sea water pump impeller (one EA/craft).

3.1.8 Remove existing and install new CRES 316 hose clamps, hose clamps 2 inches and larger shall be "T-Bolt" hose clamps (26 EA/craft).

3.1.9 Remove existing and install new MPDE fuel prime pump (fuel lift pump) assembly (One EA/craft).

3.1.10 Remove existing and install new MPDE starter assembly, 24 volt, isolated ground (One EA/craft).

3.1.11 Remove existing and install new MPDE alternator assembly, 24 volt, isolated ground with hardware (One EA/craft).

3.1.12 Remove existing and install new MPDE drive belts (2

EA/craft).

3.1.13 Remove existing and install new wiring harness from engine to “J” box (One EA/craft).

3.1.14 Remove existing and install new wiring harness Electronic Control Module (ECM) to junction box (One EA/craft).

3.1.15 Remove existing and install new starter mag switch mounting bracket (2 mounting hole bracket) (One EA/craft).

3.1.16 Remove existing and install new fresh water cooling hoses (3 EA/craft).

3.1.17 Remove existing and install new RACOR fuel filter/water separator housing, bracket and filter assembly (One/EA craft).

3.1.18 Remove existing and install new MPDE zinc anodes (3

EA/craft).

3.1.19 Remove existing and install new engine coolant overflow bottle and cap (One EA/craft).

3.1.20 Remove existing and install new turbo upper coolant hose and fittings (One EA/ craft).

3.1.21 Remove existing and install new fuel cooler line adapter (2 EA/craft).

3.1.22 Remove existing and install new raw water pipe located below heat exchanger (One EA/craft).

3.1.23 Remove existing and install new engine air filter and CRES 316 clamp (One EA/craft).

SSP: HRMC-009-24 3 of 3 ITEM NO: 233-11-001

3.1.24 Remove existing and install new MPDE fuel hoses and fittings from the fuel manifold, lift pump, and high pressure pump (7 EA/craft).

3.1.25 Remove existing and install new blue fuel hoses from fuel tank to MPDE (3 each/craft).

3.1.26 Remove existing and install new, engine motor mounts (4 EA/craft), using part number DF-238-M and motor mount engine brackets (4 EA/craft).

3.1.27 Ensure engine data label is installed on each engine with each serial number and correct engine information.

3.1.28 Ensure each oil dipstick handle is positioned forward on the MPDE for ease of access.

3.1.29 MPDE shall be aligned upon reinstallation onboard the craft.

(Q)(G) "DYNO TEST"

3.2 Accomplish the requirement for dynamometer testing for the craft identified in 1.3.1. Testing shall be by an OEM certified contractor, after any engine modifications are completed, to verify repairs and engine performance. Dyno results must meet the OEM engine specifications of 230 HP @ 3000 RPM.

3.2.1 Submit one legible copy, in approved transferrable media, of a report listing the results of 3.2 to the SUPERVISOR within 24 hours of completion of test.

(Q)(G) "DYNO TEST"

3.3 Accomplish the requirement for dynamometer testing for the craft identified in 1.3.2. Testing shall be by an OEM certified contractor, after any engine modifications are completed, to verify repairs and engine performance. Dyno results must meet the OEM engine specifications of 230 HP @ 3000 RPM.

3.3.1 Submit one legible copy, in approved transferrable media, of a report listing the results of 3.3 to the SUPERVISOR within 24 hours of completion of test.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 583-31-001

COAR: 16 PCN: OD01-L234

OD01-L245

CMP: NONE

PLANNER:

SSP: HRMC-009-24 1 of 2 ITEM NO: 583-31-001

1. SCOPE:

1.1 Title: Transfer of Boat Custody; accomplish

1.2 Location of Work:

1.2.1 Contractor's Facility

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A070041, Hull Identification Number:

7MRB0718

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A070042, Hull Identification Number:

7MRB0719

2. REFERENCES:

2.1 Attachment (A), Boat Custody Form

3. REQUIREMENTS:

3.1 The GOVERNMENT shall deliver and pick-up each craft identified in

1.3 via trailer to and from contractor facility.

3.1.1 The GOVERNMENT shall deliver each craft identified in 1.3 within 72 hours after the awarding of contract.

3.1.2 The CONTRACTOR shall place each craft identified in 1.3 on jack stands, keel blocks or craft cradle upon receipt, at which time the GOVERNMENT will retain custody of trailer.

3.1.3 The CONTRACTOR shall be responsible for each craft from the time of receipt, until the return of each craft to the GOVERNMENT.

3.2 Upon receiving custody of each craft listed in 1.3 from the activity, complete Part A of 2.1. Submit one copy, in approved transferrable media to the SUPERVISOR, within 24 hours after receiving each craft.

3.3 After returning custody of each craft listed in 1.3 to the activity, complete Part B of 2.1. Submit one copy, in approved transferrable media to the SUPERVISOR, within 24 hours after returning of each craft.

3.3.1 The CONTRACTOR shall be responsible for transport to and from boat launch, for all necessary sea trials to prove all work has been completed in accordance with the requirements of each Work Item within the availability.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

SSP: HRMC-009-24 2 of 2 ITEM NO: 583-31-001

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 583-31-002

COAR: 16 PCN: OD01-L236

OD01-L243

CMP: NONE

PLANNER:

SSP: HRMC-009-24 1 of 4 ITEM NO: 583-31-002

1. SCOPE:

1.1 Title: Rigid Inflatable Boat (RIB) Alterations; accomplish

1.2 Location of Work:

1.2.1 Throughout the craft

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A070041, Hull Identification Number:

7MRB0718

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A070042, Hull Identification Number:

7MRB0719

2. REFERENCES:

2.1 Standard Items, (FY-24 CH-1)

2.2 S9008-GV-BIB-010, Boat Information Book (BIB) for 7-Meter Rigid Inflatable Boat (RIB), Hulls 7MRB0701 thru 7MRB0730

2.3 7mRB-1681, Boat Drawing Index

2.4 7mRB-1682, Outboard Arrangement

2.5 7mRB-1683, Inboard Arrangement

2.6 7mRB-1684, Miscellaneous Construction & Installation Details

2.7 7mRB-1685, Machinery and Steering

2.8 7mRB-1686, Piping System

2.9 7mRB-1687, Electrical Systems

2.10 7mRB-1688, Hoisting Arrangement

2.11 441-5111497 Rev A, Tactical Radio Outlet Installation, (7mRB/52C)

2.12 Gen/82C, Garmin GPSMAP 742xs replacement with Garmin GPSMAP 743xsv

(GEN/82C)

2.13 Gen/88C, Standard Horizon VHF Radio Replacement (GEN/88C)

2.14 180-5109418, Cummins QSB - Series Engines Starter Magnetic Switch Mounting Bracket Modification, (GEN/55A)

2.15 180-5110620 Rev A, 7mRB/RX Engine Mount Replacement, (7mRB/44B)

2.16 256-5110970 Rev A, Replace Coolant Inline Heaters With Block Heaters on Cummins Engines, (GEN/65C)

2.17 261-5110784 Rev A, Fuel System Modifications, Lubricity System Removal, (7mRB/45B)

2.18 7mRB/45B PDF, Fuel System Modifications, Lubricity System Removal, Fuel Cooler and Fuel Pump Replacement, (7mRB/45B)

2.19 301-5107573 Rev C, 7 Meter RB/7 Meter RX/36 Foot LCPL/11 Meter LCPL

SSP: HRMC-009-24 2 of 4 ITEM NO: 583-31-002

Man Overboard Indicator (MOBI) Installation, (GEN/47B)

2.20 303-511154, Bilge Pump System Power Modification, (7mRB/53A)

2.21 320-5109472 Rev A, 7mRB/RX (Willard) Power Distribution System Electrical Upgrade, (7mRB/37B)

2.22 342-5111310 Rev A, Smartcraft System Display Upgrade, (7mRB/51C)

2.23 422-5112200, 7 Meter Rigid Inflatable Boat Navigation Lighting Upgrade, (7mRB/64C)

2.24 443-5108645, 7 Meter/24 Foot Rigid Inflatable Boat Siren/Hailer Control Head Replacement, (7mRB/32C)

2.25 520-5110118 Rev C, 7mRB/RX Cummins QSB Engine Seawater Pump Replacement, (7mRB/40B)

2.26 529-5108646 Rev A, 7 Meter/24 Foot Rigid inflatable Boat Bilge Pump Replacement/Relocation, (7mRB/33C)

2.27 583-5108341, QSB Fuel System - Fuel Return Valve Locking Device and Warning Plate Installation, (GEN/52A)

2.28 602-5109241, Boat Contact Information Label Plate, (GEN/56C)

2.29 602-5111068, Boats with Cummins QSB 5.9 Engines Vessel Interface Panel Cover Plate Installation, (GEN/68C)

2.30 613-5107526, Console Cover Fabrication, (7mRB/10C)

2.31 7mRB/58A, Hoisting Condition Warning Label Plate, (7mRB/58A)

2.32 7mRB/66A, Safe Boat Placard Operations, (7mRB/66A)

2.33 Gen/66B, QSB 5.9 Engines Coolant Level Sensor Removal, (GEN/66B)

3. REQUIREMENTS:

(V)(G) "PRE-INSPECTION AND BAY TRIAL"

3.1 Accomplish hull, fiberglass surface condition, structural, mechanical, electrical component inspection, operational testing and bay trials for the craft identified in 1.3.1, using pre-operational checklist in 2.2 and 2.3 through 2.10 as guidance.

3.1.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR within 24 hours of completion of test and inspection.

(V)(G) "PRE-INSPECTION AND BAY TRIAL"

3.2 Accomplish hull, fiberglass surface condition, structural, mechanical, electrical component inspection, operational testing and bay trials for the craft identified in 1.3.1, using pre-operational checklist in 2.2 and 2.3 through 2.10 as guidance.

3.2.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR within 24 hours of completion of test and inspection.

3.3 Accomplish the requirement of Boat Alteration 7mRB/52C on each craft identified in 1.3.1 and 1.3.2, in accordance with 2.11.

3.3.1 Update the Boat Alteration placard to include BOATALT

7mRB/52C.

SSP: HRMC-009-24 3 of 4 ITEM NO: 583-31-002

3.4 Accomplish the requirement of Boat Alteration Gen/82C on each craft identified in 1.3.1 and 1.3.2, in accordance with 2.12.

3.4.1 Update the Boat Alteration placard to include BOATALT GEN/82C.

3.5 Accomplish the requirement of Boat Alteration Gen/88C on each craft identified in 1.3.1 and 1.3.2, in accordance with 2.13.

3.5.1 Update the Boat Alteration placard to include BOATALT GEN/88C.

3.6 The following Boat Alterations have been accomplished on each craft listed in 1.3.3 and 1.3.4. Update the Boat Alteration placard to record their completion using 2.14 thru 2.33 as guidance.

GEN/47B - 7 Meter RB/7 Meter RX/36 Foot LCPL/11 Meter LCPL Man Overboard Indicator (MOBI) Installation

GEN/52A - QSB Fuel System - Fuel Return Valve Locking Device and Warning Plate Installation

GEN/55A - Cummins QSB - Series Engines Starter Magnetic Switch Mounting Bracket Modification

GEN/56C - Boat Contact Information Label Plate

GEN/65C - Replace Coolant Inline Heaters With Block Heaters on Cummins Engines

GEN/66B - QSB 5.9 Engines Coolant Level Sensor Removal

GEN/68C - Boats with Cummins QSB 5.9 Engines Vessel Interface Panel Cover Plate Installation

7mRB/10C - Console Cover Fabrication

7mRB/32C - 7 Meter/24 Foot Rigid Inflatable Boat Siren/Hailer Control Head Replacement

7mRB/33C - 7 Meter/24 Foot Rigid inflatable Boat Bilge Pump Replacement/Relocation

7mRB/37B - 7mRB/RX (Willard) Power Distribution System Electrical Upgrade

7mRB/40B - 7mRB/RX Cummins QSB Engine Seawater Pump Replacement

7mRB/44B - 7mRB/RX Engine Mount Replacement

7mRB/45B - Fuel System Modifications, Lubricity System Removal

7mRB/51C - Smartcraft System Display Upgrade

7mRB/53A - Bilge Pump System Power Modification

7mRB/58A - Hoisting Condition Warning Label Plate

7mRB/64C - 7 Meter Rigid Inflatable Boat Navigation Lighting Upgrade

7mRB/66A - Safe Boat Placard Operations

3.7 Accomplish the requirement of 009-32 of 2.1 for each new and disturbed surface for each craft listed in 1.3.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

SSP: HRMC-009-24 4 of 4 ITEM NO: 583-31-002

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 583-31-003

COAR: 16 PCN: OD01-L242

OD01-L237

CMP: NONE

PLANNER:

SSP: HRMC-009-24 1 of 8 ITEM NO: 583-31-003

1. SCOPE:

1.1 Title: Miscellaneous Components; repair and replace

1.2 Location of Work:

1.2.1 Throughout Craft

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A070041, Hull Identification Number:

7MRB0718

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A070042, Hull Identification Number:

7MRB0719

2. REFERENCES:

2.1 Standard Items, (FY-24 CH-1)

2.2 S9008-GV-BIB-010, 7-Meter Rigid Inflatable Boat (RIB) Hulls 7MRB0701 Thru 7MRB0730

2.3 7mRB-1681, Boat Drawing Index

2.4 7mRB-1682, Outboard Arrangement

2.5 7mRB-1683, Inboard Arrangement

2.6 7mRB-1684, Miscellaneous Construction & Installation Details

2.7 7mRB-1685, Machinery and Steering

2.8 7mRB-1686, Piping System

2.9 7mRB-1687, Electrical Systems

2.10 7MRB-1688, Hoisting Arrangement

3. REQUIREMENTS:

3.1 Accomplish the following repairs to each craft identified in 1.3, in area 1.2, using 2.2 through 2.10 for guidance.

3.1.1 Remove existing drive shaft assembly.

3.1.1.1 Remove existing and install new, each forward end-

driveshaft support bearing with seal and each aft end driveshaft support bearing with seal.

3.1.1.2 Paint with 1” white lettering on each driveshaft to read “NO STEP” visible from the deck with storage box open.

3.1.1.3 Prepare, and paint each driveshaft (black) and each fore and aft driveshaft containment hoop (black) using paint manufacturer’s instructions, inspect each drive shaft u-joint.

3.1.1.4 Reinstall drive shaft assemblies with the “slip-yoke” facing AFT

3.1.1.5 Remove existing and install new, (One EA/craft) drive

SSP: HRMC-009-24 2 of 8 ITEM NO: 583-31-003 shaft U-joint.

3.1.2 Remove existing and install with new, (One EA/craft) fuel stripper pump assembly.

3.1.3 Remove existing and install new, (One EA/craft) fuel stripper pump valve with handle and hose.

3.1.4 Remove existing and install with new, (One EA/craft) Fast Lube Oil Change System (FLOCS) pump assembly.

3.1.5 Remove existing and install new, (One EA/craft) Fast Lube Oil Change System (FLOCS) pump valve with handle and hose.

3.1.6 Remove existing and install new, (2 EA/craft) Optima Blue Top Marine battery P/N 8016-103 and (One EA/craft), positive/negative battery terminal/cable and 24 volt jumper cable.

3.1.7 Remove existing and install new, (2 each/craft) 5LB fire extinguisher and bracket.

3.1.8 Remove existing and install new, each helm wheel assembly.

3.1.9 Remove existing and install new, (8 EA/craft) steering

hydraulic hose assembly, hydraulic steering hose fitting, bleed air and fill hydraulic steering fluid. Inspect for leaks. Allowable leakage: NONE.

3.1.10 Remove existing and install new, each steering helm pump assembly, bleed air and fill hydraulic steering fluid.

3.1.11 Remove existing and install new, (One EA/craft), console trim gauge. Calibrate each trim gauge and trim limit to manufacturer/OEM specification.

3.1.12 Remove existing and install new, (One EA/craft), hydraulic steering ram assembly.

3.1.13 Remove existing and install new, (2 EA/craft), outdrive trim cylinder and seal.

3.1.14 Remove existing and install new, (2 EA/craft) shift cable from control head to outdrive, adjust cable to original equipment manufacturer (OEM) specification.

3.1.15 Remove existing and replace with new (2 EA/craft) aft deck scupper "elephant trunk" and hose clamp with 316 CRES clamp.

3.1.16 Remove existing and replace with new (One EA/craft), exhaust outlet flap and clamp.

3.1.17 Remove existing and replace with new, (One EA/craft), exhaust hose with (4 EA/craft), SS T-bolt clamp.

3.1.18 Remove existing and re-upholster each storage box seat, each console seat and each coxswain backrest cushion. Color must be lite gray and attached using new snaps for each craft.

3.1.19 Remove existing caulking, clean and reseal the transom to deck connection area and coxswain flat area, in its entirety.

3.1.20 Remove existing and install new, (4 EA/craft) securing latch, console to deck and stowage box to transom, (4 EA/craft), securing latch, console seat lid and stowage box, (2 EA/craft), AFT storage box to deck hinge assembly, (One EA/craft), AFT lid to stowage box piano hinge assembly, (2 EA/craft), AFT storage box to deck latch

SSP: HRMC-009-24 3 of 8 ITEM NO: 583-31-003 assembly and (2 EA/craft), AFT lid to stowage box latch assembly).

3.1.21 Remove existing and install new, (One EA/craft), strobe light bracket located on aft stowage box.

3.1.22 Remove existing and install new, (2 EA/craft), port and starboard aft lifting pad with new securing hardware.

3.1.23 Remove existing and install new, (One EA/craft), coxswain backrest frame.

3.1.24 Remove existing and install new, (2 EA/craft) forward deck access hatch latch assembly, (2 EA/craft), forward hatch hinge assembly, and (One EA/craft), forward hatch rubber stopper.

3.1.25 Remove existing and install new, (One EA/craft), interior console throttle cable mounting bracket.

3.1.26 Remove existing and install new, (One EA/craft), emergency steering valve assembly, fitting and placard.

3.1.27 Remove existing and install new, (One EA/craft), throttle control head with lever position indicator placard and neutral safety switch. Ensure proper adjustment for neutral safety switch.

3.1.28 Remove existing and install new, (One EA/craft), throttle control cable and mounting bracket with new hardware.

3.1.29 Remove existing and install new in its entirety, (One

EA/craft), center lifeline assembly (attaching between forward tow post and console).

3.1.30 Remove existing and install new, (4 EA/craft) female

electrical receptacle for the each, blue light, siren speaker, search light and stern light.

3.1.31 Remove existing and install new, (3 EA/craft) electrical receptacle cap for the spot light receptacle, blue strobe light receptacle and hailer receptacle.

3.1.32 Remove existing and install new, (One EA/craft) shore power panel “battery charger” and “engine coolant pre-heater” breaker.

3.1.33 Remove existing and install new, (2 EA/craft) shore power panel polarity indicator (one red & one green).

3.1.34 Remove existing and install new, (4 EA/craft), main breaker switch, 12VDC panel, outdrive trim pump, 24VDC panel, and Cummins converter.

3.1.35 Remove existing and install new, (One EA/craft), VHF radio antennae and antennae mounting hardware.

3.1.36 Remove existing and install new, (one EA/craft), ignition switch (start, run, off).

3.1.37 Remove existing and install new, (One EA/craft), dimmer switch located on the “Start” panel.

3.1.38 Remove existing and install new, (One EA/craft), navigation compass assembly and compass guard.

3.1.39 Remove existing and install new, (one EA/craft), hand held spot light.

3.1.40 Remove existing and install new, (6 EA/craft) push pins with

SSP: HRMC-009-24 4 of 8 ITEM NO: 583-31-003 lanyards, (security arch, backrest and console support rod).

3.1.41 Remove existing and install new, (One EA/craft), ring buoy mounting brackets.

3.1.42 Remove existing and install new, (6 EA/craft), console access hinge assembly and (4 EA/craft), console access hatch barrel bolt assembly.

3.1.43 Remove existing and install new, (One EA/craft), console lid to console piano hinge assembly, (2 EA/craft), console lid to console latch assembly, (One EA craft), console to deck hinge assembly and (2 EA/craft), console to deck latch assembly.

3.1.44 Remove existing and accomplish “Class B” overhaul of (One EA/craft), seacock valve and seawater strainer assembly.

3.1.45 Remove existing and install with new, (2 EA/craft) sea water hose from seacock to seawater strainer and seawater strainer to MPDE sea water pump using double SS “T-bolt” clamp at each connection point.

3.1.46 Remove existing and install new, (One EA/craft) security arch assembly to include blue strobe beacon assembly with branch guard, siren speaker, and wiring with male receptacle.

3.1.47 Remove existing and install new, (One EA/craft), console mounted horn assembly.

3.1.48 Accomplish cleaning and preservation of (6 EA/craft), electrical terminal block (TB1, TB2, TB3, TB4, TB5, and TB6).

3.1.49 Remove existing and install new (12 EA/craft), 12VDC

distribution switch with new faceplate and remount using new hardware.

3.1.50 Remove existing and install new, (6 EA/craft), 24VDC

distribution switch with new faceplate and remount using new hardware.

3.1.51 Remove existing and install new, (One EA/craft), AUX breaker box, with (3 EA/craft) new switch and new faceplate. Remount using new hardware.

3.1.52 Remove existing and install new, (One EA/craft), stern light post complete assembly to include stern light electrical wiring complete assembly with new wiring from male receptacle to LED, with new male and female receptacle.

3.1.53 Remove existing and install new (2 EA/craft), outdrive trim switch (up/down and trailer) and (2 EA/craft), LED indicator light assembly. Test trim tab gauge indicator accuracy IAW OEM instructions.

3.1.54 Remove existing and install new, (One EA/craft), control panel switch, bilge pump with red LED indicator light, navigational light, strobe, siren and horn.

3.1.55 Remove existing and install new, (One EA/craft), engine throttle sensor harness assembly.

3.1.56 Remove existing and install new, (One EA/craft), shore power receptacle.

3.1.57 Remove existing and install new, (One EA/craft), auxiliary

SSP: HRMC-009-24 5 of 8 ITEM NO: 583-31-003 plug.

3.1.58 Remove existing and install new, (One EA/craft), battery disconnect switch.

3.1.59 Remove existing and install new, (One EA/craft), electric bilge pump, (One EA/craft), float switch assembly, (One EA/craft), water hose from electric bilge pump to hull using CRES 316 double “T-bolt” clamp at each connection point.

3.1.60 Remove existing and install new, (One EA/craft), manual bilge pump assembly, water hose on the discharge side of bilge pump using CRES 316 double “T-bolt” clamp connection and (One EA/craft), manual bilge pump handle with lanyard.

3.1.61 Accomplish Mercury Mercruiser Bravo 2 “100 hour maintenance” service and replace gear oil, check for missing or damage parts and lubricate cabling and linkages. Preserve and touch-up to Mercury outdrive.

3.1.62 Remove existing and install new, (One EA/craft), complete Mercury Transom Gimbal Housing assembly.

3.1.63 Remove existing and install new in its entirety, each

outdrive propeller assembly, P/N 48-18614A40.

3.1.64 Remove existing and install new, (2 EA/craft) outdrive emergency steering tiller bracket mounting bracket spacer.

3.1.65 Remove existing and install new, (One EA/craft), emergency steering tiller arm and extension handle.

3.1.66 Remove existing and install new (4 EA/craft), trim hose and (4 EA/craft) trim grounding wire.

3.1.67 Remove existing and install new, (2 EA/craft), trim tab pump assembly with solenoid and mounting bracket and (One EA/craft), pump to transom trim tab hose.

3.1.68 Remove existing and install new, (One EA/craft), outdrive fluid reservoir with bracket and related hose.

3.1.69 Remove existing and install new, (One/EA/craft) MOBI antennae assembly, MOBI display head assembly with bracket, power cable/wire assembly with connector and data cable/wiring assembly with connector.

3.1.70 Remove existing and install new, (2 EA/craft) stainless steel double wire locking securing pins with lanyards for the stern light post and the MOBI antennae post.

3.1.71 Remove existing and install new, (4 EA/craft), MOBI antennae post and stern light post bushing and round bushing at lower post mounting area.

(V)(G) "OPERATIONAL TEST"

3.1.72 Accomplish an operational test of MOBI system for proper operation.

3.1.72.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report certifying each newly installed units listing the results of 3.1.69 to the SUPERVISOR within 24 hours of completion of testing.

SSP: HRMC-009-24 6 of 8 ITEM NO: 583-31-003

3.1.73 Remove existing and install new, (One EA/craft), Whelen control head model number WPA 3FM.

3.1.74 Remove existing and install new, (One EA/craft), Whelen microphone and microphone mounting plastic clips.

3.1.75 Remove existing Sponson and MBCS from each craft.

3.1.75.1 Ship each sponson to OEM Wing Inflatables to accomplish a Service Life Extension Program (SLEP) “Level One Overhaul”.

3.1.75.2 Reinstall overhauled sponson using new 5086 aluminum strapping (interior and exterior) and new CRES 316 fastener.

(V)(G) "PRESSURE TEST"

3.1.75.3 Accomplish the requirement for an Air test of each

sponson for leaks.

3.1.75.4 Inflate sponson to OEM rated pressure.

3.1.75.5 Record inflated pressure and ambient temperature.

3.1.75.6 Allow 24 hours to elapse, record pressure and ambient temperature. Allowable leakage: NONE.

3.1.75.7 Submit one legible copy, in approved transferable

media, of a report listing the results of 3.1.75.3 thru 3.1.75.6.

3.1.76 Remove existing and install new, (one EA/craft) Wing Sponson MBCS using new lacing material.

3.1.77 Remove existing and install new, (2 EA/craft), sponson inner and outer lifeline.

3.1.78 Remove existing and install new, (2 EA/craft), transom strap with related hardware.

3.1.79 Remove existing and install new, (2 EA/craft), transom to sponson gasket/seal.

3.1.80 Remove existing and install new, (One EA/craft), fuel tank fill cap, placard and hardware.

3.1.81 Drain, clean, ventilate, certify gas free, and inspect fuel tank on each craft.

3.1.81.1 Clean interior surfaces free of loose rust, dirt, grease, lint and other foreign matter.

(V)(G) "CLEANLINESS INSPECTION"

3.1.81.2 Accomplish a visual inspection after cleaning of

interior surfaces of each fuel tank cleaned in 3.1.81.1. Method for inspection shall be visual and by use of a borescope. Accept criteria for cleanliness shall be in accordance with paragraph 3.1.81.1.

3.1.81.3 Submit one legible copy, in hard copy or approved

transferable media, of a report listing the results of 3.1.81.2 to the SUPERVISOR.

(V)(G) "FUEL TANK PRESSURE TEST"

3.1.81.4 Accomplish a pressure test on each fuel tank for each vessel listed in 1.3. Pressure test fuel tank to 3 PSI, holding

SSP: HRMC-009-24 7 of 8 ITEM NO: 583-31-003 pressure for 10 minutes. Pressure shall not exceed 3.5 PSI.

Allowable Pressure drop: NONE. Apply a soapy solution that is non corrosive and nontoxic solution to inspect for leakage. Inspect all seams and attachments for leakage. Record test results

3.1.81.5 Submit one legible copy, in hard copy or approved

transferable media, of a report listing the results of 3.1.81.4 to the SUPERVISOR.

(V)(G) "FINAL VISUAL INSPECTION"

3.2 Completion walk thru with the SUPERVISOR prior to accomplishing waterborne/sea trials, for the craft listed in 1.3.1. Contractor shall have all work completed, all electrical/electronic, and steering, propulsion equipment and safety systems tested satisfactory prior to waterborne/sea trials.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the results of 3.2 to the

SUPERVISOR.

(V)(G) "FINAL VISUAL INSPECTION"

3.3 Completion walk thru with the SUPERVISOR prior to accomplishing waterborne/sea trials, for the craft listed in 1.3.2. Contractor shall have all work completed, all electrical/electronic, and steering, propulsion equipment and safety systems tested satisfactory prior to waterborne/sea trials.

3.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the results of 3.3 to the

SUPERVISOR.

(V)(G) "WATERBORNE/SEA TRIALS"

3.4 Accomplish a waterborne/sea trial for the craft listed in 1.3.1 to verify all work has been accomplished successfully and all systems/components are operating properly.

3.4.1 Fill fuel tank prior to waterborne/sea trial.

3.4.2 Upon completion of a SATISFACTORY waterborne/sea trial top off the fuel tank, wash engine and entire craft interior and exterior hull with soap and water, fresh water flush engine raw water cooling system and clean entire bilge areas in preparation for storage.

(V)(G) "WATERBORNE/SEA TRIALS"

3.5 Accomplish a waterborne/sea trial for the craft listed in 1.3.2 to verify all work has been accomplished successfully and all systems/components are operating properly.

3.5.1 Fill fuel tank prior to waterborne/sea trial.

3.5.2 Upon completion of a SATISFACTORY waterborne/sea trial top off the fuel tank, wash engine and entire craft interior and exterior hull with soap and water, fresh water flush engine raw water cooling system and clean entire bilge areas in preparation for storage.

3.6 Accomplish paint touch up to each new and disturbed surface to match the surrounding colors.

SSP: HRMC-009-24 8 of 8 ITEM NO: 583-31-003

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 631-11-001

COAR: 16 PCN: OD01-L241

OD01-L238

CMP: NONE

PLANNER:

SSP: HRMC-009-24 1 of 3 ITEM NO: 631-11-001

1. SCOPE:

1.1 Title: Rigid Inflatable Boat (RIB); repair and preserve

1.2 Location of Work:

1.2.1 Throughout the Craft

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A070041, Hull Identification Number:

7MRB0718

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A070042, Hull Identification Number:

7MRB0719

2. REFERENCES:

2.1 Standard Items, (FY-24 CH-1)

2.2 S9008-GV-BIB-010, Boat Information Book (BIB) for 7-Meter Rigid Inflatable Boat (RIB) Hulls 7MRB0701 thru 7MRB0730

2.3 S9086-TX-STM-010, Naval Ships' Technical Manual Chapter 583, Volume 1, Boats and Small Craft

2.4 S9086-VD-STM-010 Rev 3, Naval Ships' Technical Manual Chapter 631, Preservation of Ships in Service-General

2.5 T9008-B4-MAN-010, Inspection and Repair Manual for Fiber Reinforced Plastic Boats and Craft

2.6 Liaison Action Record (LAR): GEN-1504, Alternative Paint Option for Navy Boats

2.7 Systems and Specifications, SSPC Painting Manual, Volume 2

2.8 7mRB-1682, Outboard Arrangement

2.9 7mRB-1683, Inboard Arrangement

2.10 7mRB-1684, Miscellaneous Construction & Installation Details

2.11 7mRB-1685, Machinery and Steering

2.12 7mRB-1686, Piping System

2.13 7mRB-1687, Electrical Systems

3. REQUIREMENTS:

3.1 Upon delivery of each craft listed in 1.3, to the contractor’s facility, the contractor shall accomplish a complete visual inspection of each craft, installed machinery, equipment, hull and structures for discrepancies, damage and/or missing items, within the first 10 days of the start of the availability using 2.2 and 2.8 through 2.13 as guidance.

Record results

3.1.1 Submit one legible copy, in a hard copy or approved

transferrable media, of a report listing the results of the

SSP: HRMC-009-24 2 of 3 ITEM NO: 631-11-001 requirements of 3.1 to the SUPERVISOR within 3 days of inspection completion.

3.1.1.1 The report shall describe in detail each discrepancy, damage, and/or missing items, including exact location.

3.2 Accomplish the following repair and preservation for each craft identified in 1.3.1 and 1.3.2.

3.3 Record the existing periphery lines, exact locations, painted stenciling, and colors and dimensions of painted coatings, and non-skid deck covering on each exterior surface from keel to the top of the console for each craft.

3.4 Shroud the entire DRYBERTH areas to contain debris and airborne contaminants generated by surface preparation and painting for each craft.

3.5 Accomplish the repair and preservation to the aft port and starboard bottom hull and the aft storage box hinges to each craft listed in 1.3, in accordance with 2.3 through 2.13.

3.5.1 Colors shall be in accordance with recorded scheme listed in 3.3.

3.5.2 Accomplish degreasing/cleaning prior to surface preparation.

(V)(G) "CLEANLINESS"

3.5.2.1 Ensure that the surface is free of contaminants in

accordance with SSPC-SP 1 of 2.7 for the craft identified in 1.3.1.

(V)(G) "CLEANLINESS"

3.5.2.2 Ensure that the surface is free of contaminants in

accordance with SSPC-SP 1 of 2.7 for the craft identified in 1.3.2.

3.5.3 Surface preparation shall be accomplished by using high pressure wash to remove marine growth and loose light paint or touch-up in accordance 2.6 and using 2.4, paragraph 631-5.2 as guidance, or to ensure all surfaces to be painted are properly prepared, achieve a minimum of 95 % surface abrasion using a minimum of 320 grit sandpaper.

(V)(G) "SURFACE PREPARATION"

3.5.3.1 Verify surface preparation for the coating systems used in accordance with the manufacturer's instruction identified in

2.6 for the craft identified in 1.3.1.

(V)(G) "SURFACE PREPARATION"

3.5.3.2 Verify surface preparation for the coating systems used in accordance with the manufacturer's instruction identified in

2.6 for the craft identified in 1.3.2.

3.5.4 Accomplish 5 square foot of fiberglass gelcoat/topcoat repairs located at the aft port and starboard bottom hull for each craft listed in 1.3 in accordance with 2.5.

3.5.5…