4._C_JPJ_RHIB_Work_Package_2018_01.pdf

DEPARTMENT OF THE NAVY

HRMC (NMD)

USS JOHN PAUL JONES (DDG 53)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: HRMC-HM&E-18-0003

INCLUDES ALL CHANGES THROUGH 1/22/2018

INDEX

SHIP: USS JOHN PAUL JONES (DDG 53) HRMC-HM&E-18-0003

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-18 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE DATE

009-01 General Criteria; accomplish 11/18/2016

009-02 Environmental Compliance Reports for Material Usage at Naval Facility; accomplish 11/18/2016

009-03 Toxic and Hazardous Substance; control 11/18/2016

009-04 Quality Management System; provide 11/18/2016

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

11/18/2016

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping; accomplish 11/18/2016

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 03/07/2017

009-10 Asbestos-Containing Material (ACM); control 11/18/2016

009-18 Magnetic Material; control 03/07/2017

009-19 Provisioning Technical Documentation (PTD); provide 07/30/2015

009-20 Government Property; control 07/18/2014

009-21 Logistics and Technical Data; provide 07/18/2014

009-23 Interference; remove and install 11/18/2016

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness; accomplish 10/01/2017

009-29 Asbestos-Free Pipe Hanger Liner Material; install 07/29/2004

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 11/18/2016

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

11/18/2016

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

11/18/2016

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration;

provide and manage

09/01/2015

009-61 Shipboard Use of Fluorocarbons; control 07/18/2014

009-65 Polychlorinated Biphenyls (PCBs); control 07/29/2011

009-67 Integrated Total Ship Testing; manage 11/18/2016

009-69 Heavy Weather/Mooring Plan; provide 11/18/2016

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and Housekeeping for Unmanned Vessels; accomplish

11/18/2016

009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2017

009-73 Shipboard Electrical/Electronic Cable Procedure; accomplish 11/18/2016

009-74 Occupational, Safety and Health Plan; accomplish 11/18/2016

009-79 Government Owned Material (GOM) Status; report 11/18/2016

009-80 Ship Facilities; maintain 11/18/2016

009-81 Compartment Closeout; accomplish 11/18/2016

009-82 Installation of Equal Component Vice Specified Component; report 11/18/2016

009-89 Contractor Furnished Anode Purchase and Inspection; accomplish 11/18/2016

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution Prevention Act (PPA) Information; provide

11/18/2016

009-94 General Environmental Work at Contractor Facility; accomplish 11/18/2016

ITEM_NO. TITLE DATE

009-97 Shipbuilding and Ship Repair Operations National Emission Standard for

Hazardous Air Pollutants (NESHAPS) for Surface Coating Information; provide

01/17/2013

009-99 Ship Departure Report; provide 07/18/2014

009-100 Ship's Stability; maintain 11/18/2016

009-101 Ship Transit and Berthing; accomplish 11/18/2016

009-102 Alteration Verification; provide 07/29/2011

009-103 Weight and Moment Change Data; provide 07/18/2014

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017

009-108 Aircraft Carrier Transit and Berthing; accomplish 11/18/2016

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 11/18/2016

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration;

provide and manage

11/18/2016

009-117 Combat Systems, Light-Off; support 11/18/2016

009-118 CG Deck Loading; accomplish 07/18/2014

009-120 Fact Finding and Critique of Unplanned Event; manage 11/18/2016

009-122 Temporary Padeye; install and remove 11/18/2016

CATEGORY II. FY-18 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE DATE

009-32 Cleaning and Painting Requirements; accomplish 03/07/2017

009-84 Threaded Fastener Requirements; accomplish 11/18/2016

009-90 Technical Representative; provide 07/18/2014

DATETITLEITEM NO.

CATEGORY II. FY-18 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER

009-32 Cleaning and Painting Requirements; accomplish 03/07/2017

009-84 Threaded Fastener Requirements; accomplish 11/18/2016

009-90 Technical Representative; provide 07/18/2014

ITEM NO. TITLE

Rigid Inflatable Boat (RIB); repair583-11-001

Rigid Inflatable Boat (RIB); preserve583-11-002

SHIP: USS JOHN PAUL JONES (DDG 53) ITEM NO: 583-11-001

COAR: 26 PCN: EA01-L501

EA01-L502

CMP: NONE

PLANNER: LUCERO, CHRIS

SSP: HRMC-HM&E-18-0003 1 of 6 ITEM NO: 583-11-001

1. SCOPE:

1.1 Title: Rigid Inflatable Boat (RIB); repair

1.2 Location of Work:

1.2.1 RIB Stowage Area (01-240-3-WEA)

1.3 Identification:

1.3.1 1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB);

Mfr: Willard Marine INC.; Mfr ID: 7MRB0501; APL: 72A050005

1.3.2 1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB);

Mfr: Willard Marine INC.; Mfr ID: 7MRB0502; APL: 72A050006

2. REFERENCES:

2.1 Standard Items

2.2 S9008-FV-BIB-010, Boat Information Book (BIB) for 7-Meter Rigid Inflatable Boat (RIB) Hulls 7MRB0501 thru 7MRB0514

2.3 7mRB-1392, 7mRB Outboard Profile Arrangement

2.4 7mRB-1393 Rev B, 7mRB Inboard Arrangement

2.5 7mRB-1394 Rev A, 7mRB Misc. Construction & Installation Details

2.6 7mRB-1395 Rev A, 7mRB Machinery and Steering

2.7 7mRB-1396 Rev B, 7mRB Piping System

2.8 7mRB-1397, 7mRB Electrical Systems

2.9 7mRB-1398, 7mRB Hoisting Arrangement

2.10 256-5110970 Rev A, BoatAlt Gen/65C Replace Coolant Inline Heaters with Block Heaters on Cummins Engine

2.11 Boat Alteration Record Gen/66B, QSB5.9 Engines Coolant Level Sensors Removal

2.12 613-5107526, 24 Foot/7 Meter Rigid Inflatable Boat Console Cover Fabrication

2.13 180-5110620 Rev A, 7mRB/RX Engine Mount Replacement

2.14 Boat Alteration Record Gen/45B, Fuel System Modifications-Lubricity System Removal, Fuel Cooler and Fuel Pump Replacement

2.15 261-5110784 Rev A, 7mRB Fuel System Modifications-Lubricity System Removal

3. REQUIREMENTS:

(I)(G) "VISUAL INSPECTION & OPERATIONAL TEST"

3.1 Accomplish visual inspection on structural/hull, mechanical, and electrical components and operational testing to crafts identified in

1.3.1 and 1.3.2, using 2.2 for guidance.

SHIP: USS JOHN PAUL JONES (DDG 53)

SSP: HRMC-HM&E-18-0003 2 of 6 ITEM NO: 583-11-001

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR within 24 hours of completion of test and inspection.

(V) "INSPECT FASTENER"

3.2 Accomplish the requirements of 009-84 of 2.1.

3.3 Accomplish the requirements of Boat Alteration GEN/65C on crafts identified in 1.3.1 and 1.3.2, in accordance with 2.10.

(V)(G) "TEST NOTES"

3.3.1 Accomplish the requirements of test notes T-1 through T-3.

3.4 Accomplish the requirements of Boat Alteration GEN/66B on crafts identified in 1.3.1 and 1.3.2, in accordance with 2.11.

3.5 Accomplish the requirements of Boat Alteration 7MRB/10C on crafts identified in 1.3.1 and 1.3.2 in accordance with 2.12.

3.6 Accomplish the requirements of Boat Alteration 7MRB/44B on crafts identified in 1.3.1 and 1.3.2 in accordance with 2.13.

3.7 Accomplish the requirements of Boat Alteration 7MRB/45B on crafts identified in 1.3.1 and 1.3.2, in accordance with 2.14 & 2.15.

3.7.1 Remove existing high pressure fuel pump and fuel cooler, provide with new and install, (one EA/craft) Cummins P/N 5273441 HP Pump and Cummins P/N 5288253 Fuel Cooler.

(V)(G) "TEST NOTES"

3.7.2 Accomplish the requirements of test notes T-1 & T-2.

3.8 Accomplish the requirements of 009-90 of 2.1, for the dynamometer testing of each MPDE to verify repairs and engine performance.

3.8.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.8 to the SUPERVISOR within 24 hours of completion of dyno testing.

3.9 Accomplish the following repairs to EACH craft identified in 1.3.1 and 1.3.2 using 2.2 through 2.9 for guidance.

3.9.1 Remove existing Main Propulsion Diesel Engine (MPDE), provide and replace each with OEM (Cummins) remanufactured engine assembly.

QSB 5.9, 230hp @ 3000RPM. Engines to be configured as a direct replace engine for S/N’s; (464470575 and 46488688).

3.9.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report certifying each remanufactured engine assembly to the SUPERVISOR.

3.9.2 Removed existing engines may be used as a core for the

procurement of the remanufactured engine.

3.9.3 Replacement remanufactured engine shall be configured as a direct replacement with identical 24 volt system, smart craft version

SSP: HRMC-HM&E-18-0003 3 of 6 ITEM NO: 583-11-001

1 system, and with new isolated ground starter, alternator, and run dry raw water pump assembly.

3.9.4 All engine fluids shall be filled/topped off upon

installation.

3.9.5 MPDE shall be aligned upon reinstallation onboard the craft.

3.9.6 Remove existing and install new, engine drive dampener plate (located in the bell housing).

3.9.7 Remove, prepare and paint each RACOR fuel filter housing assembly.

3.9.8 Remove existing and install new, each bilge pump and float switch assembly.

3.9.9 Remove existing and install new, each fuel stripping pump assembly.

3.9.10 Remove existing and install new, each Fast Lube Oil Change System (FLOCS) pump assembly.

3.9.11 Remove existing and install new, (2 EA/craft) Optima Blue Top Marine batteries P/N 8016-103, each missing battery cable that connects the batteries together and all battery securing hardware.

3.9.12 Remove existing and install new, (2 EA/craft) 5LB fire extinguishers.

3.9.13 Remove existing and install new, each navigation compass assembly with light.

3.9.14 Remove existing and install new, (3 EA/craft) console

electrical connector assemblies for the each, blue light, siren speaker and search light.

3.9.15 Remove existing and install new in its entirety, each forward and aft driveshaft support bearings and seals.

3.9.16 Remove existing and install new in its entirety, each drive shaft assembly, paint each driveshaft black and add white lettering to read, “NO STEP”.

3.9.17 Prepare, and paint each aft driveshaft hoop (black) using paint manufacturer’s instructions.

3.9.18 Remove existing Sponson and MBCS, provide with new, and install each Wing Sponson and MBCS using new retaining strips and hardware.

3.9.19 Remove existing, provide with new and replace, 2 each forward deck hatch latches.

3.9.20 Remove existing and install new in its entirety, each Mercury outdrive and transom complete assemblies. (Bravo 2, 1.5:1 gear ratio)

3.9.21 Remove existing and install new in its entirety, 4 each (2 EA/craft) outdrive trim pump assembly and bilge area trim hoses.

3.9.22 Remove existing and install new in its entirety, each

outdrive propeller assembly.

3.9.23 Remove existing and install new, 4 each (2 EA/craft) shift cable assemblies.

3.9.24 Remove existing and install with new, each steering helm

SSP: HRMC-HM&E-18-0003 4 of 6 ITEM NO: 583-11-001 assembly, bleed air and fill hydraulic steering fluid.

3.9.25 Remove existing and install with new, each steering wheel assembly.

3.9.26 Remove existing and provide services and material for “Class B” overhaul of each sea cock and each sea water strainer assemblies.

3.9.27 Remove existing and install with new, (2 EA/craft) sea water hoses from sea cock to sea water strainer, sea water strainer to MPDE sea water pump using double SS clamps at each connection point.

3.9.28 Re-upholster each storage box seat cushion, and each console seat cushion, color shall be lite gray and attach using new snaps.

3.9.29 Remove existing and install new in its entirety, each center life line assembly (attaching between forward tow post and console)

3.9.30 Remove existing and replace with new, 4 each (2 EA/craft) aft storage box lid latches and each console seat hatch latches.

3.9.31 Remove each existing calking and reseal the transom/deck connection areas in its entirety.

3.9.32 Remove existing and replace with new, each aft deck drain “elephant trunks”.

3.9.33 Remove existing and replace with new, each exhaust outlet flappers and clamps.

3.9.34 Accomplish the requirements of 009-90 of 2.1, for the removal of existing and installation of each new vessel views.

3.9.34.1 New vessel view display units shall be Vessel view 7 kits, Mercury P/N 8m0074095.

3.9.34.2 Parts shall include each wiring harnesses, SIM cards, and each connections.

(Q)(G) "OPERATIONAL TEST"

3.9.34.3 OEM representative shall accomplish operational testing to the newly installed units using Cummins In site Software to prove repairs.

3.9.34.4 Submit one legible copy, in hard copy or approved

transferrable media, of a report certifying each newly installed units listing the results of 3.9.34.3 to the SUPERVISOR within 24 hours of completion of testing.

3.9.35 Remove existing and install new, each GPS display units using Garmin GPSMAP 547xs with depth sounder/transducer assembly.

3.9.36 Remove existing and install new, each “trim” 100 amp

breakers, each 12 volt main 70 amp breaker, each 24 volt main 30 amp breaker and Cummins 7.5 amp breakers.

3.9.37 Remove existing and install new, each electric bilge pump and float switch assemblies.

3.9.38 Remove existing and install new, each MOBI display head units.

(V)(G) "OPERATIONAL TEST"

SSP: HRMC-HM&E-18-0003 5 of 6 ITEM NO: 583-11-001

3.9.39 Accomplish an operational test of MOBI system for proper operation.

3.9.39.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report certifying each newly installed units listing the results of 3.9.39 to the SUPERVISOR within 24 hours of completion of testing.

3.9.40 Provide with new and install new for each craft the Whelen P/A Microphones.

3.9.41 Remove existing and install new, each VHF radio model GX2000 radio assemblies.

3.9.41.1 Fill/glass VHF radio mounting opening to fit new units.

3.9.42 Remove existing and install new, each VHF radio antennae assembly.

3.9.43 Remove existing and install new, 16 each (8 EA/craft)

securing pins and lanyards.

(V)(G) "OPERATIONAL TEST/BAY TRIAL"

3.10 Perform a operational test/bay trial for a total of 2 hours to each craft identified in 1.3.1 and 1.3.2 to prove each component repaired or installed in paragraph 3.1 through 3.9 are up to OEM standards and in accordance with 2.2 through 2.15.

3.10.1 Provide 20 Gallons of diesel fuel for each craft.

3.10.2 Submit one legible copy, in hard copy or approved

transferrable media, listing the results of 3.10, with recommended repairs of any hull, mechanical, electrical, and accessory discrepancy found during the performance of 3.10 to the SUPERVISOR within 24 hours of completion of testing.

3.10.3 Upon completion of a SATISFACTORY bay trial contractor shall wash engine and entire craft with soap and water, fresh water flush engine raw water cooling system and clean entire bilge areas.

3.11 Contractor shall pick up and deliver crafts via trailers to contractor facility.

3.11.1 Contractor shall pick up each craft listed in 1.3.1 and 1.3.2 within 72 hours after the awarding of contract.

3.11.2 Government will provide trailer for crafts transport and contractor shall place boats on jack stand and keel blocks upon receipt of crafts at which time trailers shall be turned over to the government.

3.11.3 Prior to sea trials, government will provide trailers for transport.

3.11.4 Contractor shall be responsible for delivery to and from boat launch ramp for all necessary sea trials to prove all work has been completed.

3.12 Accomplish paint touch up to each new and disturbed surface to match the surrounding colors.

SSP: HRMC-HM&E-18-0003 6 of 6 ITEM NO: 583-11-001

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: USS JOHN PAUL JONES (DDG 53) ITEM NO: 583-11-002

COAR: 26 PCN: EA01-LSW5

EA01-LSW4

CMP: NONE

PLANNER: LUCERO, CHRIS

SSP: HRMC-HM&E-18-0003 1 of 3 ITEM NO: 583-11-002

1. SCOPE:

1.1 Title: Rigid Inflatable Boat (RIB); preserve

1.2 Location of Work:

1.2.1 RIB Stowage Area (01-240-3-WEA)

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB); Mfr:

Willard Marine INC.; Mfr ID: 7MRB0501; APL: 72A050005

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB); Mfr:

Willard Marine INC.; Mfr ID: 7MRB0502; APL: 72A050006

2. REFERENCES:

2.1 Standard Items

2.2 S9008-FV-BIB-010, Boat Information Book (BIB) for 7-Meter Rigid Inflatable Boat (RIB) Hulls 7MRB0501 thru 7MRB0514

2.3 S9086-TX-STM-010/CH-583 Rev 7, Naval Ships' Technical Manual Chapter 583, Volume 1, Boats and Small Craft

2.4 S9086-VD-STM-010 Rev 3, Naval Ships' Technical Manual Chapter 631, Preservation of Ships in Service - General

2.5 T9008-B4-MAN-010, Inspection and Repair Manual for Fiber Reinforced Plastic Boats and Craft

2.6 Liaison Action Record (LAR): GEN-1504, Alternative Paint Option for Navy Boats

3. REQUIREMENTS:

3.1 Record the existing periphery lines, exact locations, painted stenciling, and colors and dimensions of painted coatings, and non-skid deck covering on each exterior surface of the craft from keel to the top of the console.

3.2 Shroud the entire DRYBERTH areas to contain debris and airborne contaminants generated by surface preparation and painting.

3.3 Remove existing and install new in its entirety, each non-skid deck covering and apply edge sealer, in accordance with 2.3 and 2.4.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table One, Line 13, Column A, surface preparation shall be accomplished by using high pressure wash to remove marine growth and loose light paint or touch-up, using 2.3 through 2.6 as guidance, or to ensure all surfaces to be painted are properly prepared, achieve a minimum of 95 % surface abrasion using a minimum of 320 grit sandpaper for each boat listed in

1.3 and located in 1.2.

(V)(G) "PRELIMINARY HULL/STRUCTURAL INSPECTION PRIOR TO PAINTING"

3.4.1 Accomplish a visual inspection of areas prepared in 3.1 for

SSP: HRMC-HM&E-18-0003 2 of 3 ITEM NO: 583-11-002 structural integrity, deterioration, pitting, cracks, areas of damage or distortion and surface blemishes.

3.4.2 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing type, extent and locations of defects found in 3.1.1 to the SUPERVISOR.

(V) "INSPECT FASTENER"

3.5 Accomplish the requirements of 009-84 of 2.1.

3.6 Accomplish the requirements of 009-32 of 2.1, including Table One, Line 12, Columns B through G for preservation to hull exterior above and below waterline, deck surfaces, console exterior, transom, aft storage box and all other gel coated surfaces not receiving non-skid deck covering for painting, in accordance with 2.3 through 2.6 as guidance.

3.6.1 Colors shall be in accordance with recorded scheme listed in 3.1.

3.6.2 Accomplish preservation to mid and aft bilge areas and transom interior using ZOLOTONE to match existing paint color.

3.6.3 Clean, recondition, restore/re-stencil aluminum placards in its entirety (18 EA/craft), lettering shall be legible.

3.6.4 Prepare transom hull number location to ensure there are no cracks prior painting.

3.6.5 Prepare and paint each port and starboard console grab

handles, transom cap and transom hoop, stern light post, MOBI display bracket, MOBI antennae post and forward tow post assembly to match existing color .

3.6.6 Accomplish a total of 20 square foot of fiberglass repairs (10 SQFT/craft) located at the Hull, deck, console, console access doors and aft storage box in accordance with 2.5.

3.6.7 Remove existing, and install new in its entirety, each

hatch/access door seals (6 EA/craft).

(V)(G) "FINAL HULL/STRUCTURAL INSPECTION AFTER PANTING"

3.7 Accomplish a final paint inspection, painted surfaces shall be like-new finish free of grinding/sanding marks and surface defects such as orange peel, runs, sags, crazing, surface contaminates, and fish-eyes.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

5.3 KITTED MATERIAL:

SSP: HRMC-HM&E-18-0003 3 of 3 ITEM NO: 583-11-002