SO-4-19-014MPDE5KHRService.DOCX

USNS FALL RIVER

(T-EPF 4)

SO-4-19-014 SERVICE ORDER MTU IDIQ 07 Mar 2019 MPDE 5K HR SERVICE N75/Grigorita

1.0 ABSTRACT:

1.1 The purpose of this item is to provide onsite OEM technical assistance to accomplish the 5000 HR Service on MPDEs.

2.0 REFERENCES/ENCLOSURES: None

3.0 ITEM LOCATION/DESCRIPTION:

3.1 Main Engine Room #1 (5-52-1)

3.2 Main Engine Room #2 (5-52-2)

4.0 GOVERNMENT/CONTRACTOR FURNISHED MATERIAL/SERVICES:

4.1 Government Furnished Material: None

4.2 Contractor Furnished Material:

5.0 NOTES:

5.1 Period of Performance: 08-16 July 2019.

5.2 Location: Darwin, Australia

5.3 Technical Point of Contact:

5.3.1 Vasile Grigorita, Principal Port Engineer

5.3.2 vasile.grigorita@navy.mil

5.3.3 +1-757-472-0931

6.0 QUALITY ASSURANCE REQUIREMENTS:

6.1 See paragraph 7.0

7.0 STATEMENT OF WORK REQUIRED:

7.1 Provide the service of Authorized MTU OEM Representative(s) to perform the below listed work items related to 8000 Hour Maintenance for four (4) MPDE’s. Contractor shall furnish labor, tools and additional materials except otherwise specified.

7.2 Contractor shall perform all work to OEM specifications.

7.2.1 Material not used shall be turned over to the Chief Engineer.

7.3 Perform the following:

7.3.1 W1424 & W1685 Engine mounts (Rubber Design): Check buffer clearance of resilient mounts. Check proper seating of securing screws.

7.3.2 W1686 Engine mounts: Check static deflection.

7.3.3 W1032 & W1040 Air filters: Check filters and fleece for contamination and damage.

7.3.4 W1047 Oil indicator filter: Check and clean oil indicator filter.

7.3.5 W1075 Starter: Grease starter ring gear.

7.3.6 W1072 Screw connections: Check screwed joints for secure seating: safety valves on cylinder head.

7.3.7 W1439 Air Intake: Grease air flap shaft in intake housing.

7.3.8 W1009 Centrifugal oil filter: Check thickness of oil residue layer. Clean. Fit new sleeve, at the latest, each time the engine oil is changed.

7.3.9 W1074 Screw connections: Check secure seating of screw connections: Connection of high-pressure pump on gearcase.

7.3.10 W1057 Fuel filter: Check replace easy-change filter.

7.3.11 W1073 Screw connections: Check secure seating of screw connections: Starter ring gear on intermediate ring and intermediate ring, starter / coupling.

7.3.12 W1002 Valve gear: Check valve clearance, adjust if necessary.

7.3.13 X5355 Misalignment - Accommodating coupling: Check condition visually.

7.3.14 X7650 Pressure Reducing Station: Clean Air Filters

7.3.15 W1036 Coolant filters: Fit new coolant filters.

7.3.16 MPDE-2 Raw Water Pump Seal Exchange

7.3.17 MPDE-2 & 4 Coolant Pump Seal Exchange

7.3.18 MPDE-4 Coolant Line Repair

7.4 Contractor shall furnish an individual report per engine identifying conditions found, work performed, conditions upon final testing, Engine #, S/N, Hours on engine, and parts installed with P/Ns.

1.0 GENERAL REQUIREMENTS:

1.1 OEM Representative: MTU America Inc.

William Rinehimer - Sr. Field Service Technician / Team Lead MTU America Inc.

Address: 3504 Shipwirght Street, Portsmouth, Virginia 23703 Office: +1 757-395-9471 Mobile: +1 757-395-9471 E-Mail: william.rinehimer@mtu-online.com image1.emf