TECHNICAL_EXHIBIT___Rough_Terrain_Forklift_(Rev_-_05Jul17).docx

PERIODIC MAINTENANCE INSPECTION AND SERVICE

ROUGH TERRAIN (R/T) DIESEL FORKLIFT

TECHNICAL EXHIBIT

1. ENGINE COMPARTMENT

-Check access covers to ensure they operate without sticking or binding.

-Check battery and cables for corrosion, cracks or other damage.

-Check battery hold down clamps for secure mounting.

-Check wiring harness for chafing, broken wires, or corrosion on connectors.

-Check engine drive belt for cracks, fraying, and correct tension. Adjust as needed.

-Service air cleaner element and empty dust cup. Element may be cleaned from inside to out with compressed air of no more than 30 psi.

2. FUEL SYSTEM

3. STEERING SYSTEM

4. TRANSMISSION

5. DRIVE SHAFT

6. AXLES

7. HYDRAULIC SYSTEM

8. FORKS, CARRIAGE AND MAST

9. EXHAUST SYSTEM

10. BRAKE SYSTEM

11. MAINTENANCE

12. SERVICING

End of Technical Exhibit -Check all lines and hoses for cracks, broken parts, secure mounting, and leaks.

-Check fuel filters. Replace if dirty.

-Check fuel level gauge for correct operation.

-Check Water Separator Drain

-Check all steering hoses for cracks, broken parts, secure mounting, and leaks.

-Check all steering cylinders for secure mounting and leaks.

-Check steering linkage for excessive play.

-Check steering selector valve for proper operation and leakage.

-Check cooling hoses for cracks or leaks.

-Check transmission fluid.

-Check transmission cables and linkages -Check for damage or broken parts.

-Check transmission cooler for leaks and secure mounting.

-Replace filter per the technical manual.

-Check for damaged or broken parts.

-Check security of flange mounting bolts.

-Check for any excess free play.

-Check differentials for leaks.

-Check differential fluid levels.

-Check planetaries for leaks.

-Check planetary fluid levels.

-Check security of final drive bolts.

-Check hydraulic filter. Replace per tech manual.

-Check lift, tilt, and side shift cylinders for proper operation, secure mounting and integrity.

-Check operation of all hydraulic control valves.

-Check mast and carriage for proper operation, secure mounting, and integrity.

-Inspect forks for damage and secure mounting.

-Lubricate all lift, shift, and mast components -Lubricate all lifting rams with a corrosion/rust inhibitor that remains soft (example: LPS-3).

-Check muffler and exhaust pipes for cracks, corrosion, leakage, and secure mounting.

-Check all brake components for safe operation.

-Check lines and hoses for cracks, broken parts, and leaks.

-Check brake pedal and linkage for broken or damaged parts.

-Wash exterior body with mild soap and warm water, away from direct sunlight and without allowing cleaning agents to dry on finish.

-Clean driver seat, dash, floor area, gauges, mirrors, controls, and lights.

-Remove corrosion and loose paint with a wire brush and a cleaning scrub.

-Perform corrosion control using approved primers and paints.

-Spray a transparent, hard-drying, water displacing, corrosion preventive compound (such as “So Sure”) on exposed hardware and yokes.

-Perform inspections in accordance with Table 4.3 in the MANITEX LIFTKING USN4/USN10 Technical Manuals.

-Make adjustments to components, as required -Fill fluids and lubricants to proper level in accordance with Table 4.1 in the MANITEX LIFTKING USN4 Technical Manual.

-Provide a Condition Found Report (CFR) - and a quote - for any required repairs and associated parts.