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2016-07-27T14:23:08-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

TCU

J1

(MATRIX 1)

AWTS TPS

TEST CABLE F-18

P/N:4082AS1113-1

MFR CAGE: YYYYY

(BLUE-400 ONLY)

TABLE 1

LABEL NO LABEL

NOMENCLATURE

1 A

3 MATES TO W2P1

4 MATES TO W2P8

5 W2P1 LOOPBACK

6 W2P8 LOOPBACK

4082AS1113PL-Model

4082AS1113-Model

4082AS1113LB-Model

4082AS1113WD-Model

4082AS1113WL-Model

2016-08-18T14:35:28-0400

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2016-07-27T14:25:01-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

TCU

(MATRIX 1)

P/N:4082AS1115-1

(BLUE -402 ONLY)

3 MATES TO W2P1

4 MATES TO W2P8

5 W2P1 LOOPBACK

6 W2P8 LOOPBACK

4082AS1115PL-Model

4082AS1115-Model

4082AS1115LB-Model

4082AS1115WD-Model

4082AS1115WL-Model

2016-08-18T14:40:15-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

2016-07-27T14:25:47-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

NOTES:

SM

(MATRIX 129)

RESISTOR

WIRE

HEATSHRINK

CONTACT R1

PIN 125

PIN 126

SOLDER

CONTACT R2

PIN 127

PIN 128

SOLDERWIRE

LENGTH FROM CONTACT TO RESISTOR BODY IS 3.00" ` .25"

P/N: 4082AS1117-1

3 MATES TO W2E2

4 MATES TO W2P9

5 MATES TO W2P13

(-400 ONLY)

6 MATES TO W2P13

(-402 ONLY)

7 W2E2 LOOPBACK

8 W2P9 LOOPBACK

9 W2P13 LOOPBACK

(-400 ONLY)

10 W2P13 LOOPBACK

(-402 ONLY)

VIEW A-A

MFR CAGE YYYYY

(BLUE -400 AND -402)

W2E2 BACKSHELL CLOCKING 5150

4082AS1117PL-Model

4082AS1117-Model

4082AS1117LB-Model

4082AS1117WD-Model

4082AS1117WL-Model

2018-03-19T15:05:27-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

2016-07-27T14:26:50-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

SM

J2

(MATRIX 257)

3 MATES TO W2P5

4 MATES TO W2P40

5 MATES TO W2P50

6 MATES TO W2P60

7 MATES TO W2P66

8 MATES TO W2P67

9 MATES TO W2P68

10 W2P5 LOOPBACK

11 W2P40 LOOPBACK

12 W2P50 LOOPBACK

13 W2P60 LOOPBACK

14 W2P66 LOOPBACK

15 W2P67 LOOPBACK

16 W2P68 LOOPBACK

17 A/C GROUND

W2P5 LOOPBACK

W2P40 LOOPBACK

W2P50 LOOPBACK

W2P60 LOOPBACK

W2P66 LOOPBACK

W2P67 LOOPBACK

W2P68 LOOPBACK

LENGTH FROM CONTACT TO RESISTOR BODY IS 3.00" ` .25"

P/N:4082AS1119-1

(BLUE -400 AND -402)

4082AS1119PL-Model

4082AS1119-Model

4082AS01119LB-Model

4082AS1119WD-Model

4082AS1119WL-Model

2016-08-18T14:42:35-0400

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2016-07-27T14:29:48-0400

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2016-07-27T14:30:23-0400

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2016-07-27T15:40:59-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

2016-07-27T15:42:06-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

2016-07-27T15:43:33-0400

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2016-07-27T15:44:28-0400

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2016-07-27T15:45:14-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

CONNECTOR, W/CONTACTS

DUST CAP, W/ROPE & RING

LABEL, HEAT SHRINKABLE SLEEVE

WIRE, HOOK-UP,ETFE

RESISTOR, 110.0 OHM, 0.25 WATT, METAL FILM

RING TERMINAL, #8 STUD, 22-16 AWG

CONNECTOR, CIRCULAR, WITH CONTACTS

SLEEVING, HEAT SHRINK W/ADHESIVE

ATUM, 4:1, BLACK, 2.00

TEST CLIP, 3 INCH HEAVY DUTY, COPPER

INSULATED COVER, BLACK VINYL

SLEEVING, HEAT SHRINKABLE, BLACK

BACKSHELL

NOTES

1. WORKMANSHIP AND INTERNAL WIRING PRACTICES SHALL MEET GUIDELINES 9 AND 60,

RESPECTIVELY, OF MIL-HDBK-454. CONNECTORS SHALL MEET PARA. 4.11.1 AND 4.11.5, IF

APPLICABLE, UNDER GUIDELINE 10, ELECTRICAL CONNECTORS, OF MIL-HDBK-454.

2. VENDORS LISTED ON THIS DRAWING FOR COMMERCIAL ITEMS ARE A SUGGESTED SOURCE OF

SUPPLY ONLY. OTHER VENDORS ARE ACCEPTABLE AS LONG AS THEIR ITEM QUALITY MATCHES

THAT OF THE SUGGESTED SOURCE OF SUPPLY LISTED HEREON IN TERMS OF FORM, FIT, AND

FUNCTION.

3. IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY HEREON IS NOT TO BE

CONSTRUED AS A GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY.

4. ALL BRANCHES HAVE 6 INCHES OF ATUM WITH 3 INCHES OF OVERLAP ON SLEEVING.

5. ALL ATUM ON TAC CONNECTORS IS TO EXTEND 1" BEYOND THE BACKSHELL STRAIN RELIEF.

ON LOOPBACK CONNECTORS, SLEEVING TO EXTEND 3" FROM END OF CONNECTOR BACKSHELL

CLAMP. CRIMP .50" TO SEAL.

6. ATTACH LANYARD TO CORRESPONDING CONNECTORS BEFORE APPLYING HEATSHRINK. DO

NOT MOUNT SAME LOCATION AS GND LUG.

7. SEE FIGURE 1 FOR RESISTOR TERMINATION.

8. ATTACH LOOPBACK WITH LOOP IN ITEM 13 WITH ENOUGH CLEARANCE TO SLIDE FREELY OVER

LABELS. SECURE USING ITEM 15.

9. ALL LABELS ARE LOCATED 2 INCHES FROM ANY FEATURE ON THE CABLE INCLUDING OTHER

LABELS.

10. MARK NOMENCLATURE ON LABEL AS INDICATED IN TABLE 1 IAW SAE AS5942 USING A

STANDARD FONT, COLOR BLACK.

11. REPLACE YYYYY WITH MANUFACTURER'S CAGE CODE.

12. TERMINATE ALL GROUNDS TO BACKSHELLS USING F/N 14, RING TERMINAL, ATTACHED TO

BACKSHELL CLAMP SCREW.

13. SPARE CONDUCTORS SHALL HAVE THEIR ENDS FOLDED BACK AND CAPTURED UNDER BACK

SHELL OR TEST CLIP STRAIN RELIEF.

14. USE ITEM 30, THREAD LOCKING COMPOUND MIL-S-46163A (ASTM-D-5363) TYPE I, GRADE L1 TO

THE CONNECTOR THREADS TO SECURE BACKSHELL.

15. [..] INDICATES MULTIPLE WIRE TERMINATION IN THE SAME PIN, SOCKET, ETC.

16 SPLIT BALLOONS IDENTIFY BOTH THE FIND NUMBER IN THE TOP HALF AND THE QUANTITY IN

THE BOTTOM HALF OF THE BALLOON.

17. (_) UNDERLINE IS USED TO IDENTIFY LOWER CASE CHARACTERS.

18. NON ADHESIVE LINED BOOT MAY BE SUBSTITUTED PROVIDED SUITABLE HEAT CURING

ADHESIVE IS USED TO SECURE BOOT.

19. PERFORM PIN RETENTION TEST AT ALL BUILD LEVELS WHERE THE CONTACTS ARE INSERTED

INTO CONNECTORS UTILIZING A PUSH TEST FORCE OF 3-5 POUNDS.

20. PERFORM 100% CONNECTOR CONTACT/PIN SEATING INSPECTION INCLUDING DUMMY

CONTACTS.

21. WHEN JAM NUT STYLE CONNECTORS ARE USED, ENSURE JAM NUT IS TIGHTENED AGAINST

FLANGE OF CONNECTOR.

22. SPLICES SHALL BE ASSEMBLED WITHIN 4 INCHES OF EACH CONNECTOR AS REQUIRED TO

REDUCE OVERALL DIAMETER OF WIRE BUNDLE.

23. SLEEVING MATERIAL MAY BE INCREASED OR DECREASED BY ONE SIZE TO ACCOMMODATE

WIRE BUNDLE DIAMETER.

24. BACKSHELL OPENING MAY BE INCREASED OR DECREASED BY ONE SIZE TO ACCOMMODATE

WIRE BUNDLE DIAMETER.

25. BUILD UP WIRE BUNDLE UNDERNEATH SADDLE CLAMP IAW NAVAIR 01-1A-505-1, WP 024 00, PARAGRAPH 58, USING ARLON 604-1 FUSION TAPE AS REQUIRED.

26. AFTER FULLY SECURING BACKSHELL SADDLE CLAMP, TRIM SCREWS AS REQUIRED AND

REMOVE SHARP EDGES FROM CUT SCREWS.

27. FOR SIZE 9 THROUGH 15 BACKSHELLS, WRAP BACKSHELL AND LUG WITH ARLON 604-1 FUSION

TAPE.

28. PERFORM PIN-TO-PIN CONTINUITY TEST IAW SCHEMATIC. CONTINUITY RESISTANCE SHALL BE

NO GREATER THAN 2.0 OHMS FOR ELECTRICALLY CONNECTED POINTS.

29. PERFORM INSULATION RESISTANCE TESTING BETWEEN ALL ISOLATED CIRCUITS SHALL BE

GREATER THAN 1000 MEGAOHMS AT A TEST VOLTAGE OF 500 VDC.

4082AS1102-1

CABLE ASSEMBLY

RESISTOR, 68.0 KOHM, 0.25 WATT, METAL

FILM

HEAT SHRINK SLEEVE, CLEAR

SLEEVE, OVAL COMPRESSION, FOR 1/16 IN. WIRE

ROPE

AR

LANYARD, BULK, 7X7, 3/64-1/16", NATURAL

CONNECTOR, CIRCULAR, WITH CONTACTS

LABEL, HEAT SHRINKABLE SLEEVE, YELLOW

4082AS1101-1

D38999/26WJ35PN

ATUM 52/13-0

D38999/32W25N

ARLON 604-1

DR-25-3/8-0

TMS-SCE-1/2-2.0-4

M23053/5-208-C

M22759/18-22-9

S68KCACT-ND

P110CACT-ND

DR-25-1/8-0

8923T314

320551

3898T32

M83723/85G1407N

M85049/11-17S

M83723/95G1407N

M85049/52S-14N

ATUM 32/8-0

BU-25C

BU-26-0

DR-25-1/4-0

TMS-SCE-3/8-2.0-4

M23053/5-207-C

ATUM 24/6-0

30003

1EPZ3

2S894

X

M85049/21-25W08

RED LOCTITE,

05972

FUSION TAPE, BLACK

SLEEVING, HEAT SHRINKABLE, 2:1, BLACK

LABEL, HEAT SHRINK SLEEVE, 2:1, CLEAR

SLEEVING, HEAT SHRINKABLE, 2:1, BLACK, 1/8 IN. DIA.

BACKSHELL, EXTENDED LENGTH

08/01/2016

81349

06090

06324

K1010

81343

39428

76545

27121

LENGTH FROM CONTACT TO RESISTOR BODY IS 3.00" .25"

P/N: 4082AS1101-1 (RED)

3 MATES TO W1P24/25

4 W1P24/25 LOOPBACK

A

W1P24/25

R1 R2

4082AS1101PL

4082AS1101LB

4082AS1101WD

4082AS1101WL

2016-08-10T13:39:35-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

2016-07-27T14:14:39-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

4082AS1103-1

CONNECTOR WITH CONTACTS

ARLON 604-1AR

TAPE, BUILD UP, 1 IN. WIDE, BLACK

ATUM 52/13-0AR

SLEEVING, ATUM, 4:1,BLACK, 2.00 IN.

DUST CAP W/ROPE AND RING

DR-25-3/4-0

SLEEVING, 2:1, BLACK, 3/4 IN. DIA.

TMS-SCE-1-2.0-4

LABEL, HEAT SHRINK, 1.00 X 2.00, YELLOW

M23053/5-210-C

SHRINK SLEEVE, COVER, 2:1, 1.00 IN. DIA., CLR

M22759/18-22-9AR WIRE, HOOK UP 22 AWG 19X34 STRAND, ETFE

RESISTOR, 68.0 K OHM, 1%, MINIATURE

S180CACT-ND

RESISTOR, 180 OHM, 1%, MINIATURE

AR SLEEVING, HEAT SHRINK, 2:1 BLK, 1/8 IN. DIA.

8923T314AR LANYARD, BULK, 7X7, 3/16"-1/16", SS, NATURAL8923T314AR

320551 RING TERMINAL, #8 STUD, 22-16 AWG, NYLON

3898T32 SLEEVE, OVAL COMPRESSION

DR-25-½-0 SLEEVING, HEAT SHRINK, 2:1 BLK, ½" DIA.

144"

TMS-SCE-½-2.0-4 LABEL, HEAT SHRINK, 2:1, 0.50X2.00 IN.,YELLOW2

M23053/5-208-C SHRINK SLEEVE, LABEL COVER, 2:1, 0.50 IN. DIA.2

TMS-SCE-3/4-2.0-4

LABEL, SHRINKABLE SLEEVE, 0.750X2.00

M23053/5-209-C SHRINK SLEEVE, LABEL COVER, 2:1, 0.75 IN. DIA.4

49367

6025T53P09

M85049/11-21S

M83723/85G1212N

M85049/11-13S

M83723/85G1005N

M85049/11-09S

6025T69P08

M85049/52-S16N

M83723/95G1212N

M85049/52-S12N

M83723/95G1005N

M85049/52-S10N

SEEVING SHRINK, 4:1, BLK, 1.25 IN.

ATUM 24/6-0AR

SEEVING SHRINK, 2:1, BLACK, 3/8 IN. DIA.

BU-25C TEST CLIP, 3 INCH HEAVY DUTY, COPPER1

BU-26-0 INSULATED COVER, 3 INCH TEST CLIP, BLACK1

DR-25-¼-0 SLEEVING, HEAT SHRINKABLE, 2:1, BLK, ¼ IN. DIA.

LABEL, HEAT SHRINKABLE SLEEVE, 0.375X2.00 IN.,

YELLOW

HEAT SHRINK SLEEVE, LABEL COVER, 2:1, 0.375

IN. DIA. CLEAR

SUPERVISOR

G. KOROSEC

SEEVING SHRINK, 4:1, BLK, 1.00 IN.

1. WORKMANSHIP AND INTERNAL WIRING PRACTICES SHALL MEET GUIDELINES 9 AND 69, RESPECTIVELY, OF MIL-HDBK-454. CONNECTORS SHALL MEET PARA 4.11.1 AND 4.11.5, IF APPLICABLE, UNDER GUIDELINE 10, ELECTRICAL CONNECTORS OF MIL-HDBK-454

2. VENDORS LISTED ON THIS DRAWING FOR COMMERCIAL ITEMS ARE A SUGGESTED SOURCE OF SUPPLY ONLY. OTHER VENDORS ARE ACCEPTABLE AS LONG AS THEIR ITEMS QUALITY MATCHES THAT OF THE

SUGGESTED SOURCE OF SUPPLY LISTED HEREON IN TERMS OF FORM, FIT, AND FUNCTION.

3. IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY HEREON IS NOT TO BE CONSTRUED AS A

GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY.

ALL BRANCHES HAVE 6 INCHES OF ATUMS WITH 3 INCHES OVERLAP ON SLEEVING.

5. ALL ATUM ON TEST ADAPTER CABLE CONNECTORS IS TO EXTEND 1" BEYOND THE BACKSHELL STRAIN RELIEF ON LOOPBACK CONNECTORS, SLEEVING TO EXTEND 3" FROM END OF CONNECTOR BACKSHELL

CLAMP. CRIMP .50" TO SEAL.

ATTACH LANYARD TO CORRESPONDING CONNECTORS BEFORE APPLYING HEATSHRINK. DO NOT MOUNT

TO SAME LOCATION AS GND LUG.

SEE FIGURE 1 FOR RESISTOR TERMINATION.

ATTACH LOOPBACK WITH LOOP IN ITEM 13 WITH ENOUGH CLEARANCE TO SLIDE FREELY OVER LABELS.

SECURE USING ITEM 15.

9. ALL LABELS ARE LOCATED 2 INCHES FROM ANY FEATURE ON THE CABLE INCLUDING OTHER LABELS.

10. MARK NOMENCLATURE ON LABEL AS INDICATED IN TABLE 1 IAW SAE AS5942 USING A STANDARD FONT, COLOR BLACK.

11. REPLACE YYYYY WITH MANUFACTURERS CAGE CODE.

12. TERMINATE ALL GROUNDS TO BACKSHELLS USING F/N 14, RING TERMINAL, ATTACHED TO BACKSHELL

CLAMP SCREW.

13. SPARE CONDUCTORS SHALL HAVE THEIR ENDS FOLDED BACK AND CAPTURED UNDER BACKSHELL OR

TEST CLIP STRAIN RELIEF.

14. SPLIT BALLOONS IDENTIFY BOTH THE FIND NUMBER IN THE TOP HALF AND THE QUANTITY IN THE

BOTTOM HALF OF THE BALLOON.

15. APPLY THREAD-LOCKING COMPOUND, MIL-S-46163A, (ATM-D-5363) TYPE I, GRADE L, TO THE

CONNECTOR THREADS TO SECURE THE BACKSHELL.

16.(_)UNDERLINE IS USED TO IDENTIFY LOWER CASE CHARACTERS.

17. NON ADHESIVE LINED BOOT MAY BE SUBSTITUTED PROVIDED SUITABLE HEAT CURING ADHESIVE IS USED

TO SECURE SLEEVING INTO BOOT.

18. PERFORM PIN RETENTION TEST AT ALL BUILD LEVELS WHERE THE CONTACTS ARE INSERTED INTO

CONNECTORS BY UTILIZING A PUSH TEST FORCE OF 3 TO 5 POUNDS.

19. PERFORM 100% CONNECTOR CONTACT/PIN SEATING INSPECTION INCLUDING DUMMY CONTACTS.

20. [..] INDICATES MULTIPLE WIRE TERMINATION IN THE SAME PIN, SOCKET, ETC.

21. WHEN JAM NUT STYLE CONNECTORS ARE USED, ENSURE JAM NUT IS TIGHTENED AGAINST FLANGE OF

CONNECTOR.

22. SPLICES SHALL BE ASSEMBLED WITHIN 4 INCHES OF EACH CONNECTOR AS REQUIRED TO REDUCE

OVERALL DIAMETER OF WIRE BUNDLE.

23. SLEEVING MATERIAL MAY BE INCREASED OR DECREASED BY ONE SIZE TO ACCOMMODATE WIRE BUNDLE

DIAMETER.

24. BACKSHELL OPENING MAY BE INCREASED OR DECREASED BY ONE SIZE TO ACCOMMODATE WIRE

BUNDLE DIAMETER.

25. BUILD UP WIRE BUNDLE UNDERNEATH SADDLE CLAMP IAW NAVAIR 01-1A-505-1, WP 024 00, PARAGRAPH 58, USING ARLON 604-1 FUSION TAPE AS REQUIRED.

26. AFTER FULLY SECURING BACKSHELL SADDLE CLAMP, TRIM SCREWS AS REQUIRED AND REMOVE SHARP

EDGES FROM CUT SCREWS.

27. FOR SIZE 9 THROUGH 15 BACKSHELLS, WRAP BACKSHELL AND LUG WITH ARLON 604-1 FUSION TAPE.

28. PERFORM PIN-TO-PIN CONTINUITY TEST IAW SCHEMATIC. CONTINUITY RESISTANCE SHALL BE NO

GREATER THAN 2.0 OHMS FOR ELECTRICALLY CONNECTED POINTS.

29.PERFORM INSULATION RESISTANCE TESTING BETWEEN ALL ISOLATED CIRCUITS SHALL BE GREATER THAN

1000 MEGAOHMS AT A TEST VOLTAGE OF 500 VDC.

08/01/2016

A

B

C

D

P/N: 4082AS1103-1 (YELLOW)

MFR. CAGE: YYYYY

3 MATES TO W3P3

4 MATES TO W3P4

5 MATES TO W3P22/27

6 W3P3 LOOPBACK

7 W3P4 LOOPBACK

8 W3P22/27 LOOPBACK

9 A/C GROUND

4082AS1103PL

4082AS1103

4082AS1103LB

4082AS1103WD

4082AS1103WL

2016-08-10T13:41:06-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

2016-07-27T14:19:46-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

4082AS1105-1

ARLON 604-1

DR-25-1-0

TAPE, BUILD UP, 1 IN. WIDE, BLK

SLEEVING, ATUM, 4:1, BLACK, 2.00 IN.

DUST CAP W/ROPE & RING

SLEEVING, 2:1, BLACK, 1 IN. DIA.

SHRINK SLEEVE, COVER, 2:1, 1.00 IN DIA., CLR

WIRE, HOOK-UP 22 AWG 19X34 STRAND, ETFE

SLEEVE, OVAL COMPRESSION

RING TERMINAL,#8 STUD, 22-16 AWG, NYLON

SLEEVING, HEAT SHRINK, 2:1 BLK,

IN. DIA

RESISTOR, 270 OHM, 1%, MINIATURE

S270CACT-ND

360"

72"

TMS-SCE-1/2-2.0-4

LABEL, SHRINKABLE SLEEVE, 0.750X2.00 IN.,

SHRINK SLEEVE, LABEL COVER, 2:1, 0.50 IN. DIA.,

SLEEVING, SHRINK, 2:1, BLK, 3/8 IN. DIA

DR-25-1/2-0

M85049/11-21S

M23053/5-209-C

6025T53P10

ATUM 32/ 8-0

INSULATED COVER, 3 IN. TEST CLIP, BLK. VINYL

SLEEVING, SHRINK, 4:1, BLK, 1.00 IN

SLEEVING, SHRINK, 4:1, BLK, 1.25 IN

M83723/95G10056

ATUM 24/ 6-0

SHRINK SLEEVE, LABEL COVER, 2:1, 0.75 IN. DIA.,

6025T69P09

M83723/ 95G1005N

M83723/85G10056

TEST CLIP, 3 IN. HEAVY DUTY, COPPER

SLEEVING, HEAT SHRINKAABLE, 2:1,, BLACK, ¼ IN. DIA.

DR-25-1/4-0

G. KOROSEC

LANYARD, BULK, 7X7, 3/16"-1/16", SS, NATURAL

SLEEVING, HEAT SHRINK, 2:1 BLK, 1/2" DIA.

LABEL, HEAT SHRINK, 2:1, 0.50X2.00 IN. YELLOW

LABEL, HEAT SHRINKABLE SLEEVE, 0.375X2.00 IN., YELLOW

HEAT SHRINK SLEEVE, LABEL COVER, 2:1, 0.375 IN. DIA., CLEAR

08/01/16

ELECTRICAL CONNECTORS OF MIL-HDBK-454

2. VENDORS LISTED ON THIS DRAWING FOR COMMERCIAL ITEMS ARE A SUGGESTED SOURCE OF SUPPLY ONLY. OTHER VENDORS ARE ACCEPTABLE AS LONG AS THEIR ITEMS QUALITY MATCHES THAT OF THE

SUGGESTED SOURCE OF SUPPLY LISTED HEREON IN TERMS OF FORM, FIT, AND FUNCTION.

3. IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY HEREON IS NOT TO BE CONSTRUED AS A

GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY.

ALL BRANCHES HAVE 6 INCHES OF ATUMS WITH 3 INCHES OVERLAP ON SLEEVING.

5. ALL ATUM ON TEST ADAPTER CABLE CONNECTORS IS TO EXTEND 1" BEYOND THE BACKSHELL STRAIN RELIEF ON LOOPBACK CONNECTORS, SLEEVING TO EXTEND 3" FROM END OF CONNECTOR BACKSHELL

CLAMP. CRIMP .50" TO SEAL.

ATTACH LANYARD TO CORRESPONDING CONNECTORS BEFORE APPLYING HEATSHRINK. DO NOT MOUNT

TO SAME LOCATION AS GND LUG.

SEE FIGURE 1 FOR RESISTOR TERMINATION.

ATTACH LOOPBACK WITH LOOP IN ITEM 13 WITH ENOUGH CLEARANCE TO SLIDE FREELY OVER LABELS.

SECURE USING ITEM 15.

9. ALL LABELS ARE LOCATED 2 INCHES FROM ANY FEATURE ON THE CABLE INCLUDING OTHER LABELS.

10. MARK NOMENCLATURE ON LABEL AS INDICATED IN TABLE 1 IAW SAE AS5942 USING A STANDARD FONT, COLOR BLACK.

11. REPLACE YYYYY WITH MANUFACTURERS CAGE CODE.

12. TERMINATE ALL GROUNDS TO BACKSHELLS USING F/N 14, RING TERMINAL, ATTACHED TO BACKSHELL

CLAMP SCREW.

13. SPARE CONDUCTORS SHALL HAVE THEIR ENDS FOLDED BACK AND CAPTURED UNDER BACKSHELL OR

TEST CLIP STRAIN RELIEF.

14. SPLIT BALLOONS IDENTIFY BOTH THE FIND NUMBER IN THE TOP HALF AND THE QUANTITY IN THE

BOTTOM HALF OF THE BALLOON.

15. APPLY THREAD-LOCKING COMPOUND, MIL-S-46163A, (ATM-D-5363) TYPE I, GRADE L, TO THE

CONNECTOR THREADS TO SECURE THE BACKSHELL.

16.(_)UNDERLINE IS USED TO IDENTIFY LOWER CASE CHARACTERS.

17. NON ADHESIVE LINED BOOT MAY BE SUBSTITUTED PROVIDED SUITABLE HEAT CURING ADHESIVE IS USED

TO SECURE SLEEVING INTO BOOT.

18. PERFORM PIN RETENTION TEST AT ALL BUILD LEVELS WHERE THE CONTACTS ARE INSERTED INTO

CONNECTORS BY UTILIZING A PUSH TEST FORCE OF 3 TO 5 POUNDS.

19. PERFORM 100% CONNECTOR CONTACT/PIN SEATING INSPECTION INCLUDING DUMMY CONTACTS.

20. [..] INDICATES MULTIPLE WIRE TERMINATION IN THE SAME PIN, SOCKET, ETC.

21. WHEN JAM NUT STYLE CONNECTORS ARE USED, ENSURE JAM NUT IS TIGHTENED AGAINST FLANGE OF

CONNECTOR.

22. SPLICES SHALL BE ASSEMBLED WITHIN 4 INCHES OF EACH CONNECTOR AS REQUIRED TO REDUCE

OVERALL DIAMETER OF WIRE BUNDLE.

23. SLEEVING MATERIAL MAY BE INCREASED OR DECREASED BY ONE SIZE TO ACCOMMODATE WIRE BUNDLE

DIAMETER.

24. BACKSHELL OPENING MAY BE INCREASED OR DECREASED BY ONE SIZE TO ACCOMMODATE WIRE

BUNDLE DIAMETER.

25. BUILD UP WIRE BUNDLE UNDERNEATH SADDLE CLAMP IAW NAVAIR 01-1A-505-1, WP 024 00, PARAGRAPH 58, USING ARLON 604-1 FUSION TAPE AS REQUIRED.

26. AFTER FULLY SECURING BACKSHELL SADDLE CLAMP, TRIM SCREWS AS REQUIRED AND REMOVE SHARP

EDGES FROM CUT SCREWS.

27. FOR SIZE 9 THROUGH 15 BACKSHELLS, WRAP BACKSHELL AND LUG WITH ARLON 604-1 FUSION TAPE.

28. PERFORM PIN-TO-PIN CONTINUITY TEST IAW SCHEMATIC. CONTINUITY RESISTANCE SHALL BE NO

GREATER THAN 2.0 OHMS FOR ELECTRICALLY CONNECTED POINTS.

M85049/52S-16N

M85049/52S-10N

REV

ORIGINAL SAME AS REV 2

P/N: 4082AS1105-1 (GREEN)

3 MATES TO W4P2

4 MATES TO W4P6

5 MATES TO W4P7

6 MATES TO W4P10

7 MATES TO W4P22/27

8 MATES TO W4P23

9 W4P2 LOOPBACK

10 W4P6 LOOPBACK

11 W4P7 LOOPBACK

12 W4P10 LOOPBACK

13 W4P22/27 LOOPBACK

14 W4P23 LOOPBACK

15 A/C GROUND

4082AS1105PL

4082AS1105

4082AS1105LB

4082AS1105WD

4082AS1105WL

2016-08-10T13:41:51-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

2016-07-27T14:20:54-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

144"

TAPE, SILICONE SELF FUSING, BUILD UP,

1 IN WIDE, BLK

SLEEVING, HEAT SHRINK W/ADHESIVE,

ATUM 4:1, BLK 2.00 IN

DUST CAP, #25 SHELL SIZE, PROTECTIVE

COVER, W/ROPE + RING

SLEEVING, HEAT SHRINKABLE, 2:1,

DR-25, BLK, ½ IN DIA

LABEL, HEAT SHRINK, 0.750X2.00,

HEAT SHRINKABLE SLEEVE, LABEL

COVER, 2:1, 0.750 IN DIA, CLEAR

WIRE, HOOK-UP 22AWG 19X34 STRAND,

ETFE

RESISTOR, 68.0 KOHM, 0.25 WATT, 1%,

METAL FILM, MINIATURE

RESISTOR, 390 OHM, 0.25 WATT, 1%,

METAL FILM, MUNIATURE

SLEEVING, HEAT SHRINKABLE, 2:1,

BLACK, 1/8 IN DIA

LANYARD, BULK, 7X7, 3/64"-1/16", SS,

NYLON COATED, NATURAL

RING TERMINAL, #8 STUD, 22-16 AWG,

NYLON INSULATED

SLEEVE, OVAL COMPRESSION, FOR 1/16

IN WIRE ROPE

SLEEVING, HEAT SHRINKABLE, 2:1, DR-25,

BLACK, 3/8 IN DIA

LABEL, HEAT SHRINKABLE SLEEVE,

0.50X2.00 IN, YELLOW

HEAT SHRINK SLEEVE, LABEL COVER, 2:1,

0.50 IN DIA, CLEAR

ATUM, 4:1, BLACK, 1.00 IN

ATUM, 4:, BLACK, 1.25 IN

TEST CLIP, 3 INCH HEAVY DUTY, COPPER

INSULATED COVER, 3 INCH TEST CLIP,

BLACK VINYL

SLEEVING, HEAT SHRINKABLE, 2:1, DR-25,

BLACK, ¼ IN DIA

LABEL, HEAT SHRINKABLE SLEEVE, 0.375

X2.00 IN, YELLOW

HEAT SHRINK SLEEVE, LABEL COVER, 2:1,

0.375 IN DIA, CLEAR

CABLE ASSEMBLY, F404 ENGINE HARNESS4082AS1107-130003

MOX TAPE ARLON 604-1

DR-25-½-0

S390CACT-ND

M85049/52S-12N

DR-25-¼-0

M83723/95G1212N

M85049/52S-10N

M83723/95G1005N

M85049/11-13S

M83723/85G1212N

TMS-SCE-½-2.0-4

G. KOROSEC 08/01/2016

ELECTRICAL CONNECTORS OF MIL-HDBK-454

2. VENDORS LISTED ON THIS DRAWING FOR COMMERCIAL ITEMS ARE A SUGGESTED SOURCE OF SUPPLY ONLY. OTHER VENDORS ARE ACCEPTABLE AS LONG AS THEIR ITEMS QUALITY MATCHES THAT OF THE

SUGGESTED SOURCE OF SUPPLY LISTED HEREON IN TERMS OF FORM, FIT, AND FUNCTION.

3. IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY HEREON IS NOT TO BE CONSTRUED AS A

GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY.

ALL BRANCHES HAVE 6 INCHES OF ATUMS WITH 3 INCHES OVERLAP ON SLEEVING.

5. ALL ATUM ON TEST ADAPTER CABLE CONNECTORS IS TO EXTEND 1" BEYOND THE BACKSHELL STRAIN RELIEF ON LOOPBACK CONNECTORS, SLEEVING TO EXTEND 3" FROM END OF CONNECTOR BACKSHELL

CLAMP. CRIMP .50" TO SEAL.

ATTACH LANYARD TO CORRESPONDING CONNECTORS BEFORE APPLYING HEATSHRINK. DO NOT MOUNT

TO SAME LOCATION AS GND LUG.

SEE FIGURE 1 FOR RESISTOR TERMINATION.

ATTACH LOOPBACK WITH LOOP IN ITEM 13 WITH ENOUGH CLEARANCE TO SLIDE FREELY OVER LABELS.

SECURE USING ITEM 15.

9. ALL LABELS ARE LOCATED 2 INCHES FROM ANY FEATURE ON THE CABLE INCLUDING OTHER LABELS.

10. MARK NOMENCLATURE ON LABEL AS INDICATED IN TABLE 1 IAW SAE AS5942 USING A STANDARD FONT, COLOR BLACK.

11. REPLACE YYYYY WITH MANUFACTURERS CAGE CODE.

12. TERMINATE ALL GROUNDS TO BACKSHELLS USING F/N 14, RING TERMINAL, ATTACHED TO BACKSHELL

CLAMP SCREW.

13. SPARE CONDUCTORS SHALL HAVE THEIR ENDS FOLDED BACK AND CAPTURED UNDER BACKSHELL OR

TEST CLIP STRAIN RELIEF.

14. SPLIT BALLOONS IDENTIFY BOTH THE FIND NUMBER IN THE TOP HALF AND THE QUANTITY IN THE

BOTTOM HALF OF THE BALLOON.

15. APPLY THREAD-LOCKING COMPOUND, MIL-S-46163A, (ATM-D-5363) TYPE I, GRADE L, TO THE

CONNECTOR THREADS TO SECURE THE BACKSHELL.

16.(_)UNDERLINE IS USED TO IDENTIFY LOWER CASE CHARACTERS.

17. NON ADHESIVE LINED BOOT MAY BE SUBSTITUTED PROVIDED SUITABLE HEAT CURING ADHESIVE IS USED

TO SECURE SLEEVING INTO BOOT.

18. PERFORM PIN RETENTION TEST AT ALL BUILD LEVELS WHERE THE CONTACTS ARE INSERTED INTO

CONNECTORS BY UTILIZING A PUSH TEST FORCE OF 3 TO 5 POUNDS.

19. PERFORM 100% CONNECTOR CONTACT/PIN SEATING INSPECTION INCLUDING DUMMY CONTACTS.

20. [..] INDICATES MULTIPLE WIRE TERMINATION IN THE SAME PIN, SOCKET, ETC.

21. WHEN JAM NUT STYLE CONNECTORS ARE USED, ENSURE JAM NUT IS TIGHTENED AGAINST FLANGE OF

CONNECTOR.

22. SPLICES SHALL BE ASSEMBLED WITHIN 4 INCHES OF EACH CONNECTOR AS REQUIRED TO REDUCE

OVERALL DIAMETER OF WIRE BUNDLE.

23. SLEEVING MATERIAL MAY BE INCREASED OR DECREASED BY ONE SIZE TO ACCOMMODATE WIRE BUNDLE

DIAMETER.

24. BACKSHELL OPENING MAY BE INCREASED OR DECREASED BY ONE SIZE TO ACCOMMODATE WIRE

BUNDLE DIAMETER.

25. BUILD UP WIRE BUNDLE UNDERNEATH SADDLE CLAMP IAW NAVAIR 01-1A-505-1, WP 024 00, PARAGRAPH 58, USING ARLON 604-1 FUSION TAPE AS REQUIRED.

26. AFTER FULLY SECURING BACKSHELL SADDLE CLAMP, TRIM SCREWS AS REQUIRED AND REMOVE SHARP

EDGES FROM CUT SCREWS.

27. FOR SIZE 9 THROUGH 15 BACKSHELLS, WRAP BACKSHELL AND LUG WITH ARLON 604-1 FUSION TAPE.

28. PERFORM PIN-TO-PIN CONTINUITY TEST IAW SCHEMATIC. CONTINUITY RESISTANCE SHALL BE NO

GREATER THAN 2.0 OHMS FOR ELECTRICALLY CONNECTED POINTS.

4082AS1112-1

P/N: 4082AS1107-1 (VIOLET)

3 MATES TO W9P21

4 MATES TO W9P26

5 MATES TO W9P31

6 W9P21 LOOPBACK

7 W9P26 LOOPBACK

8 W9P31 LOOPBACK

9 A/C GROUND

4082AS1107PL

4082AS1107

4082AS1107LB

4082AS1107WD

4082AS1107WL

2016-08-10T13:42:31-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

2016-07-27T14:22:09-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

G. KOROSEC 08/01/2016

TAPE, BUILD UP, 1 IN WIDE, BLK

SLEEVING, ATUM, 4:1, BLACK, 2.00 IN

DUST CAP W/ROPE & RING

SLEEVING, 2:1, BLACK, 1.00 IN DIA.

SHRINK SLEEVE, COVER, 2:1, 1.00 IN DIA.,

CLEAR

WIRE, HOOK UP 22 AWG 19X34 STRAND,

ETFE

RESISTOR, 560 OHM, 1%,MINIATURE

SLEEVING, HEAT SHRINK, 2:1, BLACK, 1/8

IN DIA.

LANYARD, BULK, 7X7, 3/16" -1/16", SS,

NATURAL

NYLON

SLEEVE, OVAL COMPRESSION

SLEEVING, SHRINK, 2:1, BLACK, ½ IN DIA.

LABEL, HEAT SHRINK, 2:1, 0.750 X 2.00 IN,

SHRINK SLEEVE, LABEL COVER, 2:1, 0.750

IN DIA.

SLEEVING, SHRINK, 4:1, BLK, 1.00 IN

SLEEVING, SHRINK, 4:1, BLK, 1.25 IN

4082AS1112-1 4082AS1109-130003

ARLON 604-11EPZ3

DR-25-1-0

S68KCACT-ND2S894

S560CACT-ND2S894

DR-25-½-0

6025T69P1049367

M85049/11-25S81349

M83723/85G1212N81349

M85049/11-13S81349

6025T53P0849367

M85049/11-17S81349

6025T53P1149367

M85049/52S-18N81349

M83723/95G1212N81349

M85049/52S-12N

6025T69P0749367

M85049/52S-14N

ELECTRICAL CONNECTORS OF MIL-HDBK-454

2. VENDORS LISTED ON THIS DRAWING FOR COMMERCIAL ITEMS ARE A SUGGESTED SOURCE OF SUPPLY ONLY. OTHER VENDORS ARE ACCEPTABLE AS LONG AS THEIR ITEMS QUALITY MATCHES THAT OF THE

SUGGESTED SOURCE OF SUPPLY LISTED HEREON IN TERMS OF FORM, FIT, AND FUNCTION.

3. IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY HEREON IS NOT TO BE CONSTRUED AS A

GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY.

ALL BRANCHES HAVE 6 INCHES OF ATUMS WITH 3 INCHES OVERLAP ON SLEEVING.

5. ALL ATUM ON TEST ADAPTER CABLE CONNECTORS IS TO EXTEND 1" BEYOND THE BACKSHELL STRAIN RELIEF ON LOOPBACK CONNECTORS, SLEEVING TO EXTEND 3" FROM END OF CONNECTOR BACKSHELL

CLAMP. CRIMP .50" TO SEAL.

ATTACH LANYARD TO CORRESPONDING CONNECTORS BEFORE APPLYING HEATSHRINK. DO NOT MOUNT

TO SAME LOCATION AS GND LUG.

SEE FIGURE 1 FOR RESISTOR TERMINATION.

ATTACH LOOPBACK WITH LOOP IN ITEM 13 WITH ENOUGH CLEARANCE TO SLIDE FREELY OVER LABELS.

SECURE USING ITEM 15.

9. ALL LABELS ARE LOCATED 2 INCHES FROM ANY FEATURE ON THE CABLE INCLUDING OTHER LABELS.

10. MARK NOMENCLATURE ON LABEL AS INDICATED IN TABLE 1 IAW SAE AS5942 USING A STANDARD FONT, COLOR BLACK.

11. REPLACE YYYYY WITH MANUFACTURERS CAGE CODE.

12. TERMINATE ALL GROUNDS TO BACKSHELLS USING F/N 14, RING TERMINAL, ATTACHED TO BACKSHELL

CLAMP SCREW.

13. SPARE CONDUCTORS SHALL HAVE THEIR ENDS FOLDED BACK AND CAPTURED UNDER BACKSHELL OR

TEST CLIP STRAIN RELIEF.

14. SPLIT BALLOONS IDENTIFY BOTH THE FIND NUMBER IN THE TOP HALF AND THE QUANTITY IN THE

BOTTOM HALF OF THE BALLOON.

15. APPLY THREAD-LOCKING COMPOUND, MIL-S-46163A, (ATM-D-5363) TYPE I, GRADE L, TO THE

CONNECTOR THREADS TO SECURE THE BACKSHELL.

16.(_)UNDERLINE IS USED TO IDENTIFY LOWER CASE CHARACTERS.

17. NON ADHESIVE LINED BOOT MAY BE SUBSTITUTED PROVIDED SUITABLE HEAT CURING ADHESIVE IS USED

TO SECURE SLEEVING INTO BOOT.

18. PERFORM PIN RETENTION TEST AT ALL BUILD LEVELS WHERE THE CONTACTS ARE INSERTED INTO

CONNECTORS BY UTILIZING A PUSH TEST FORCE OF 3 TO 5 POUNDS.

19. PERFORM 100% CONNECTOR CONTACT/PIN SEATING INSPECTION INCLUDING DUMMY CONTACTS.

20. [..] INDICATES MULTIPLE WIRE TERMINATION IN THE SAME PIN, SOCKET, ETC.

21. WHEN JAM NUT STYLE CONNECTORS ARE USED, ENSURE JAM NUT IS TIGHTENED AGAINST FLANGE OF

CONNECTOR.

22. SPLICES SHALL BE ASSEMBLED WITHIN 4 INCHES OF EACH CONNECTOR AS REQUIRED TO REDUCE

OVERALL DIAMETER OF WIRE BUNDLE.

23. SLEEVING MATERIAL MAY BE INCREASED OR DECREASED BY ONE SIZE TO ACCOMMODATE WIRE BUNDLE

DIAMETER.

24. BACKSHELL OPENING MAY BE INCREASED OR DECREASED BY ONE SIZE TO ACCOMMODATE WIRE

BUNDLE DIAMETER.

25. BUILD UP WIRE BUNDLE UNDERNEATH SADDLE CLAMP IAW NAVAIR 01-1A-505-1, WP 024 00, PARAGRAPH 58, USING ARLON 604-1 FUSION TAPE AS REQUIRED.

26. AFTER FULLY SECURING BACKSHELL SADDLE CLAMP, TRIM SCREWS AS REQUIRED AND REMOVE SHARP

EDGES FROM CUT SCREWS.

27. FOR SIZE 9 THROUGH 15 BACKSHELLS, WRAP BACKSHELL AND LUG WITH ARLON 604-1 FUSION TAPE.

28. PERFORM PIN-TO-PIN CONTINUITY TEST IAW SCHEMATIC. CONTINUITY RESISTANCE SHALL BE NO

GREATER THAN 2.0 OHMS FOR ELECTRICALLY CONNECTED POINTS.

2 AWTS TPS

3 MATES TO W8E1

4 MATES TO W8P11

5 MATES TO W8P12

6 W8E1 LOOPBACK

7 W8P11 LOOPBACK

8 W8P12 LOOPBACK

4082AS1109PL

4082AS1109

4082AS1109LB

4082AS1109WD

4082AS1109WL

2016-08-10T13:45:42-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677

1 X

AR3

AR4

AR6

AR9

12 AR

13 AR

14 3 15 1 16 1 18 1 19 1 20 1 21 1

22 AR

23 1 24 1

25 AR

26 1 27 1

CABLE ASSEMBLY 4082AS1111-1 30003 4082AS1112-1

BACKSHELLM85049/21-25W08

TAPE, BUILD UP, 1 IN. WIDE, BLKARLON 604-11EPZ3

SLEEVING, ATUM, 4:1, BLACK, 2.00 IN.

DUST CAP W/ROPE & RINGD38999/32W25N

SLEEVING, BLACK, 0.375 IN. DIA.DR-25-3/8-0

LABEL, HEAT SHRINK, 0.500 X 2.00 IN.

, YELLOW

TMS-SCE-½-2.0-4

SHRINK SLEEVE, COVER, 2:1, 0.500 IN.

. DIA., CLR

WIRE, HOOK-UP 22 AWG 19X34

STRAND, ETFE

RESISTOR, 68.0 K OHM, 1%,

MINIATURE

S68KCACT-ND2S894

RESISTOR, 820 OHM, 1%, MINIATURE

S820CACT-ND2S894

SLEEVING, HEAT SHRINK, 2:1, BLK, 1/8

IN. DIA.

LANYARD, BULK, 7X7, 3/16"-1/16", SS,

NATURAL

NYLON

SLEEVE, OVAL COMPRESSION3898T32

CONNECTOR WITH CONTACTSD38999/26WJ35PN

CONNECTOR WITH CONTACTSM83723/85G1005N81349

BACKSHELLM85049/11-09S81349

CONNECTOR WITH CONTACTSM83723/95G1005N81349

BACKSHELLM85049/52S-10N

SLEEVING SHRINK, 4:1, BLK, 1.00 IN.ATUM 24/6-0

TEST CLIP, 3 INCH HEAVY DUTY,

COPPER

INSULATED COVER, 3 INCH TEST CLIP,

BLACK VINYL

SLEEVING, HEAT SHRINK, 2:1, BLK, ¼

IN. DIA.

DR-25-¼-0

LABEL, HEAT SHRINK, 2:1, 0.375 X 2.00

IN., YELLOW

SHRINK SLEEVE, COVER, 2:1, 0.375 IN.

DIA., CLR

REV

ORIGINAL SAME AS REV 2

P/N 4082AS1111-1 (GRAY)

3 MATES TO W8P65

4 W8P65 LOOPBACK

5 A/C GROUND

4082AS1111PL

4082AS1111

4082AS1111LB

4082AS1111WD

2016-08-10T13:47:23-0400

KOROSEC.GABRIELLE.GERLICZY.1228715677