1W1_Cable_-_1030-5579_-_EO-3.pdf

FOR OFFICIAL USE ONLY (When Checked) Engineering Release (ER)

ER Type Initial Release Engineering Order Revision Notice Variation Engineering Order Advanced

CLASSIFICATION

II

QUAL STATUS

IMPACTED?

Yes No

ECN NUMBER

ECN-00000 109161

ATP AFFECTED?

Yes No PAGE 1 OF

DOC NUMBER:

1030-5579

DOCUMENT TITLE:

CABLE ASSEMBLY, 1W1, GQM-163A STBD BOOS

FROM:

-2

TO:

-3

JOB NUMBER: 106413.18S.202.2021202010

ATTACHED EFFECTIVITY WORKSHEET(S)., WHEN REQUIRED

REQUIRED PER INSTRUCTION BLOCK 15 ITEM b

NEW DASH NUMBERS:

N/A

NEXT HIGHERASSY (S)

N/A

CHANGE CODE: D1A

ECR(S) INCORP:

GQM-823R2

IPCR(S) INCORP:

N/A

NC(S) INCORP:

N/A

ZONE DESCRIPTION OF CHANGE

SEE ATTACHED REDLINES

Class II Change Justification:

Adding substitute parts for obsolete and phase out parts. There are no changes to the interchangeability of part as there are only substitute parts being added while the primaries remain the same.

**Keep all obsolete and phase out parts in BOM**

Add to BOM:

PN DESCRIPTION CAGE CODE QTY

FN 6 - FGL0.44BK SLEEVING, FIBERGLASS, 7/16", BLACK 02GC6 SUB

FN 21 - LC-136/BLACK CORD-LACING NYLON BLACK 92194 SUB

FM61-223 (TM-14168)

Rev AD 22 January 2018

WARNING: INFORMATION SUBJECT TO U.S. EXPORT CONTROL LAWS

This document contains "Technical Data" as defined under the International Traffic in Arms Regulations (ITAR) (22 C.F.R. 120.10) and, as such, may not be exported, disclosed or otherwise transferred to any "Foreign Persons" as defined under the ITAR (22 C.F.R. 120.16) without the prior written authorization of the U.S. Government.

See Next Sheet for Signatures

Engineering Release (ER) Document:1030-5579_EO_-3

Prepared By: Date: Configuration Management: Date:

Kozlowski, Alex 8/27/2018 Mayberry, Robert 10/15/2018 Program: Date: Electrical Engineering: Date:

Wimble, Jeff 10/2/2018 N/A Design: Date: Propulsion Engineering: Date:

Robinette, Joseph 10/2/2018 Precup, Mark 10/3/2018 Product Lead: Date: Mechanical Engineering: Date:

N/A Van Der Geest, Sjaak 10/12/2018 Manufacturing: Date: Systems Engineering: Date:

Andrade, Ruby 10/8/2018 N/A Software Quality Assurance: Date: Mechanical Test: Date:

N/A N/A Hardware Quality Assurance: Date: Materials & Processes: Date:

Duff, Phil 10/2/2018 N/A Material Planning: Date: Operational Safety: Date:

Wilson, Kelly 8/29/2018 N/A Software Engineering: Date: System Safety: Date:

N/A N/A Cable Design Team: Date: Date:

N/A N/A

Date: Date:

N/A N/A

Date: Date:

N/A N/A

Date: Date:

N/A N/A

Date: Date:

N/A

US Export Controlled Information, Distribution to Foreign Persons Prohibited

8/28/2018 12:10:44 PM End of Parts List Page 1 of 2

RL Released 00316 SUB

FGL0.44BK SLEEVING, FIBERGLASS, 7/16", BLACK 02GC6 EA Released 10316 SUB

LC-136/BLACK CORD-LACING NYLON BLACK 92194

Released 10700 REF

0025 TM-16599 GQM-163A ACCEPTANCE TEST PROCEDURE FOR FLIGHT AND

GSE CABLES

27555 REF Released 10700 REF

0024 TM-8575 CABLE WORKMANSHIP AND ACCEPTANCE STANDARDS 27555 REF

AR

0023 ST-620-1R TAPE, SILICON, RED, (MOX TAPE) .020" THICK, 1" WD 0H6Y7 EA Released 10419 AR

10316 AR

0022 69 TAPE, FIBERGLASS CLOTH 76381 EA Obsolete 10419 SUB

69-0.75 TAPE, GLASS CLOTH, ELECTRICAL, (3/4"X36 YD), WHITE, 3" CORE 76381 RL Released 10419

Released 10307 2 LC-136 TAPE, FLAT, BRAIDED 92194 RL Obsolete 10419 SUB

LC-136/WHITE CORD-FLAT BRAIDED NYLON-WHITE 92194 RL Released

0020 NAS1149C2016R WASHER-FLAT-1/14 MS EA

Released 10310 1 0019 NAS1423-20 NUT HEX PLAIN 1.25-12 UNF MS EA Released 10307 2

0018 1030-2122-001 GROMMET 27555 EA

Released 10317-01 1 0017 1030-2120-001 PLUG, HOLD DOWN 27555 EA Released 10317-01 1

0016 1030-2016-001 PLUG, CONNECTOR ADAPTER 27555 EA

Released 00316 2 0015 1030-2013-001 TUBE, CONNECTOR LANYARD 27555 EA Released 10317-02 1

0014 M22759/43-20-9 WIRE, 20 AWG STRANDED, SINGLE MS FT

Released 10307 3 0013 M27500-20SP2S23 CABLE, 20 AWG, TW / SH / PR MS FT Released 10316 5

0012 600-052 BAND, METAL 06324 EA

Released 10304 AR 0011 S063-3-01 TERMINATOR, SHIELD W / BRAIDED STRAP 06090 EA Released 10304 AR

0010 M83519/2-8 TERMINATOR, SHIELD, W / LEAD MS EA

Released 10316 AR 0009 2172 BRAID-METAL TUBULAR 3/8 92194 FT Released 10316 4

0008 FIT-221-1/2 TUBING, SHRINK, 1/2" 92194 FT

Obsolete 10316 7

0007 FIT-221-1 TUBING, SHRINK, BLK, 1" 92194 FT Released 10316 AR

FLEX7412 SLEEVING-1/2" INSIDE DIAMETER,1/16" WALL 87585 FT

Released 00310 AR

WRCM-717-637W LABEL, CABLE, WHITE 85480 RL Obsolete 10419 SUB

0005 TTVF150WE-100 TEDLAR LABEL,ACRYLIC ADHESIVE,1.5"W, CONTINUOUS

(COMMENTS)

00779 RL

Released 10304-03 1 0004 440DH031M1031 BACKSHELL-BANDING 06324 EA Released 10304-03 1

0003 440DS031M1031-3 BACKSHELL-STRAIGHT-BANDING 06324 EA

Released 10304-01 1 0002 MS3126E10-6S CONNECTOR CIRC PLUG STRT MS EA Released 10304-01 2

0001 D38999/26FD18PN CONNECTOR CIRC STR PLUG MS EA

Dash# Find No Part or Ident No Nomenclature Cage U\M Status Comdty Cde -001

PL 1030-5579 CABLE ASSY, 1W1, GQM-163A STBD 27555 -2 ECN-00000071672

Parts List CDM Released - Master Redline Drawing Number: Title: Cage Code: Revision: ECN:#:

ECN-00000109161 Page 3 of 4

8/28/2018 12:10:44 PM End of Parts List Page 2 of 2

PL 1030-5579 CABLE ASSY, 1W1, GQM-163A STBD 27555 -2 ECN-00000071672

Parts List CDM Released - Master Redline Drawing Number: Title: Cage Code: Revision: ECN:#:

Released 00316 AR0026 FIT-221-3/16 SHRINK TUBING, 3/16" BLK 92194 FT

ECN-00000109161 Page 4 of 4

ECN ID: ECN-00000109161

Base Segment Assembly Part ID: 1030-5579

Parts List

UNRELEASED

Drawing: 1030-5579 Description: CABLE ASSEMBLY, 1W1, GQM-163A STBD BOOSTER INTFC Rev Change To: -3 Cage ID: 27555 ECN ID: ECN-00000109161

Comp Find NO

Comp Line NO Comp Part ID Comp Part Rev Item Description

Cage Code U/M Type -001

0001 1 D38999/26FD18PN CONNECTOR CIRC STR PLUG MS EA 1

0002 2 MS3126E10-6S CONNECTOR CIRC PLUG STRT MS EA 2

0003 3 440DS031M1031-3 BACKSHELL-STRAIGHT-BANDING 06324 EA 1

0004 4 440DH031M1031 BACKSHELL-BANDING 06324 EA 1

0005 1005 WRCM-717-637W LABEL, CABLE, WHITE 85480 RL SUB 0

8005 TTVF150WE-100 TEDLAR LABEL,ACRYLIC ADHESIVE,1.5"W, CONTINUOUS

(COMMENTS)

00779 RL AR

0006 6 FLEX7412 SLEEVING-1/2" INSIDE DIAMETER,1/16" WALL 87585 FT 7

1006 FGL0.44BK SLEEVING, FIBERGLASS, 7/16", BLACK 02GC6 EA SUB 0

0007 8007 FIT-221-1 TUBING, SHRINK, BLK, 1" 92194 FT AR 0

0008 8008 FIT-221-1/2 TUBING, SHRINK, 1/2" 92194 FT AR 0

0009 9 2172 BRAID-METAL TUBULAR 3/8 92194 FT 4

0010 8010 M83519/2-8 TERMINATOR, SHIELD, W / LEAD MS EA AR 0

0011 8011 S063-3-01 TERMINATOR, SHIELD W / BRAIDED STRAP 06090 EA AR 0

0012 12 600-052 BAND, METAL 06324 EA 3

0013 13 M27500-20SP2S23 CABLE, 20 AWG, TW / SH / PR MS FT 5

0014 14 M22759/43-20-9 WIRE, 20 AWG STRANDED, SINGLE MS FT 2

0015 15 1030-2013-001 C1 TUBE, CONNECTOR LANYARD 27555 EA 1

0016 16 1030-2016-001 -1 PLUG, CONNECTOR ADAPTER 27555 EA 1

0017 17 1030-2120-001 -1 PLUG, HOLD DOWN 27555 EA 1

0018 18 1030-2122-001 - GROMMET 27555 EA 1

0019 19 NAS1423-20 NUT HEX PLAIN 1.25-12 UNF MS EA 2

Aug 31, 2018 2:07:51 PM - 1 - Control Number: EC006

/content/folder[@name='Costpoint']/folder[@name='Materials']/folder[@name='Engineering Change Notice']/report[@name='EC006 Parts List']

FINAL DRAFT

ECN ID: ECN-00000109161

Base Segment Assembly Part ID: 1030-5579

Parts List

UNRELEASED

Drawing: 1030-5579 Description: CABLE ASSEMBLY, 1W1, GQM-163A STBD BOOSTER INTFC Rev Change To: -3 Cage ID: 27555 ECN ID: ECN-00000109161

Comp Find NO

Comp Line NO Comp Part ID Comp Part Rev Item Description

Cage Code U/M Type -001

0020 20 NAS1149C2016R WASHER-FLAT-1/14 MS EA 2

0021 1021 LC-136 TAPE, FLAT, BRAIDED 92194 RL SUB 0

2021 LC-136/BLACK CORD-LACING NYLON BLACK 92194 RL SUB 0

8021 LC-136/WHITE CORD-FLAT BRAIDED NYLON-WHITE 92194 RL AR 0

0022 1022 69 TAPE, FIBERGLASS CLOTH 76381 EA SUB 0

8022 69-0.75 TAPE, GLASS CLOTH, ELECTRICAL, (3/4"X36 YD), WHITE, 3"

CORE

76381 RL AR

0023 8023 ST-620-1R TAPE, SILICON, RED, (MOX TAPE) .020" THICK, 1" WD 0H6Y7 EA AR 0

0024 9024 TM-8575 N CABLE WORKMANSHIP AND ACCEPTANCE STANDARDS 27555 REF REF 0

0025 9025 TM-16599 G GQM-163A ACCEPTANCE TEST PROCEDURE FOR FLIGHT AND

GSE CABLES

27555 REF REF

0026 8026 FIT-221-3/16 SHRINK TUBING, 3/16" BLK 92194 FT AR 0

Aug 31, 2018 2:07:51 PM - 2 - Control Number: EC006

/content/folder[@name='Costpoint']/folder[@name='Materials']/folder[@name='Engineering Change Notice']/report[@name='EC006 Parts List']

Rev. L

ENGINEERING DESIGN CHECKLIST

Date: 10/01/2018 DWG #: 1030-5579 DWG Name: CABLE ASSEMBLY, 1W1, GQM-163A

STBD BOOSTER INTFC

Engineer: Alex Kozlowski NHA: 1030-5019

Item # Description Complete Item

# Description Complete 120 All Design Analyses Are Complete Including, But Not Limited To, Primary Structures, Secondary Structures, Fasteners, And Pull Test Loads (N/A Allowable Only If Not Structural In Nature) Structural Analysis #:

Fastener Analysis #:

Pull Test Load Analysis #:

Additional Analysis #:

N/A 200 Bill Of Materials (BOM) Is Accurate (If Applicable) Yes

210 All Necessary Test Documents Identified (If Applicable) Document: N/A

220 Critical Attach Hardware (CAH per TM-8861) Hardware Marking Requirements Reviewed (N/A Allowable Only If Part Is Not CAH)

N/A

130 Tolerance Analysis Is Complete *see note below (A Peer Reviewed Released Analysis Is Required For All Primary Structures, Payload Interfaces And Vehicle GSE Interfaces. All Other Tolerance Stack Analyses Are Not Required To Be Released, But Shall Be Filed With The ME Lead Engineer Or Engineering Manager.)

--Analysis #:

--ME Lead/Engineering Manager Initials For N/A:

--At A Minimum, Unreleased Tolerance Analyses Must Be Attached To The Engineering Design Checklist

N/A 230 Interference Check Performed On All Piece Parts And/Or Assemblies. Moving Or Separating Parts/Assemblies Shall Be Checked Through The Entire Range Of Motion

N/A

240 Connector/Backshell & Cable Bend Radii Reviewed (N/A Allowable If No Cables/Connectors Or Brackets That Interface With Cables/Connectors On Drawing)

N/A

Weld Design: Reviewed For Weld Symbology & Notes, Engineering For Weld Design, And PM&P (PM&P Not Required For Drawings Of Hardware Welded On An SSG Welder Per TO-PS1036) For Filler Material & NDT Processing.

(N/A Allowable If No Welds On Drawing Or If Drawing Was Previously Checked For Weld Design And Change Does Not Affect The Weld Design)

N/A 140 Running Torque Addressed/Torque Table Complete (N/A Allowable Only If No Torques Required On Drawing) Analysis #:

N/A

150 Fasteners Meet TM-8861 Requirements (SF, Thread Protrusion) (N/A Allowable Only If No Fasteners Called Out On Drawing)

N/A * Note For Item #130: N/A Allowable Only If: One Of The Following Conditions Are True:

1) Drawing Does Not Control The Fabrication Or Assembly Of An Item (e.g.

Vehicle Profile Drawing Wind Tunnel Drawing, ATP, Etc…)

2) Drawing Is An Interconnect, Schematic, Or Cable Drawing

3) It Is A Class II Change That Does Not Affect An Interface Or The Physical

Geometry Of The Part

4) Other Miscellaneous Circumstances That Don’t Require Any Tolerance Review

(e.g. Tube Cleaning, NDI Testing, Proof Testing, Etc…)

5) Features Of Heritage Drawings Not Undergoing Change

Other Notes

6) Any “N/A” For Tolerance Analysis Exemption Must Have A Justification Filed In

Place Of The Analysis

7) All Unreleased Tolerance Analyses Must Be Uploaded Into OSCAR

160 All Dimensions Reviewed (If Applicable)

170 All Notes Reviewed (If Applicable)

180 Responsible Engineer Has Reviewed For Accuracy Of Materials, Adhesives, Specifications, Inspection Methods, Etc. (N/A Allowable For Drawings With No Material Sensitivity Such As Schematics, Specs, ICD’s, Profile Drawings, Drawing Trees, Etc.)

Yes

Explanation Required For All Items Answered N/A.

Director Of Mechanical Engineering Or Mechanical Engineering Manager Must Approve All Items Answered NO Item(s): #120: No structural changes from previous revision. #130: No tolerance changes from previous revision. #140: No torque changes since last release. #150: No fasteners on drawing. #210: No test documents for the drawing. #220: No CAH. #230: No changes to the final part compared to previous revision. #240: No changes since last release. #250: No welds on drawing.

Dir/Mgr, ME Dept

Engineering Release (ER) Effectivity Worksheet

FM61-223EFF (TM-14168)

Rev. L, 21 June 2018

WARNING: INFORMATION SUBJECT TO U.S. EXPORT CONTROL LAWS

This document contains "Technical Data" as defined under the International Traffic in Arms Regulations (ITAR) (22 C.F.R. 120.10) and, as such, may not be exported, disclosed or otherwise transferred to any "Foreign Persons" as defined under the ITAR (22 C.F.R. 120.16) without the prior written authorization of the U.S. Government.

ER NUMBER ECN-00000109161

PAGE

SHEET REVISION

JOB NUMBER(S):

106413.18S.202.2021202010

DOCUMENT NUMBER 1030-5579 REV -3

ECR NUMBER (when applicable) GQM-823R2

SHEET

REV DASH NO. NEW

DASH NO. EFFECTIVITY STATUS

OF ITEMS DISPOSITION S/N

REQ’D

MAKE/

BUY

NEXT HIGHER

ASSEMBLY

-001 N/A AMD N/A N/A Y M 1030-5019

COMMENTS

PREPARED BY:

Kozlowski, Alex

DATE:

10/12/18

QUALITY ASSURANCE:

Duff, Phil

DATE:

10/02/18

MATERIAL PLANNING:

Kelly Wilson

DATE:

8/29/18

CONFIGURATION MANAGEMENT:

Mayberry, Robert

DATE:

10/12/18