TS-PHST-137A-Specs.pdf

Tech Spec PHST-137A ______1 June 2010

Superseding Tech Spec PHST-137 of 15 December 2000

CAGE CODE

10001

NAVAL SEA SYSTEMS COMMAND

DEPARTMENT OF THE NAVY

CRITICAL ITEM PRODUCT FABRICATION SPECIFICATION

FOR ADAPTER, EXTENSION, MK 130 MOD 0

NAVAL PHST CENTER

CAGE CODE 040L3

NAVAL SURFACE WARFARE CENTER, INDIAN HEAD DIVISION

DETACHMENT EARLE

201 HIGHWAY 34

COLTS NECK, NEW JERSEY 07722-5023

APPROVED FOR NAVSEA

K. H. ZIMMS

DIRECTOR, NAVAL PHST CENTER, NSWCIHD DET EARLE, CODE G1

NAVSEA WARRANTED TECHNICAL AUTHORITY FOR PHST

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

FSC ____

CAGE CODE

10001

NAVAL SEA SYSTEMS COMMAND

DEPARTMENT OF THE NAVY

CRITICAL ITEM PRODUCT FABRICATION SPECIFICATION

FOR ADAPTER, EXTENSION, MK 130 MOD 0

1. SCOPE.

1.1 Scope. This specification establishes the requirements for manufacture and Government acceptance of the Adapter, Extension, Mk 130 Mod 0.

2. APPLICABLE DOCUMENTS.

2.1 Issue of documents. The following documents of the issue in effect on the date of invitation for bids or request for proposal form a part of this specification to the extent specified:

STANDARDS

Commercial

ASQ-Q9001 Quality Management Systems – Requirements

EIA-649 National Consensus Standard for

Configuration Management Military

DOD-STD-2101 Classification of Characteristics

MIL-STD-129 Military Marking for Shipment and Storage

MIL-STD-2073-1 DOD Standard Practice for Military

Packaging

DRAWINGS

Naval Sea Systems Command

DL 2645420 Data List for Adapter, Extension, Mk 130 Mod 0

COMMERCIAL SPECIFICATIONS

ASTM-D1974 Standard Practice for Methods of Closing, Sealing and Reinforcing Fiberboard Boxes

ASTM-D5118/D5118M Standard Practice for Fabrication of Fiberboard Shipping Boxes

COMMERCIAL ITEM DESCRIPTION

CID-A-A-1898 Cushioning Material, Cellulosic Packaging

Copies of federal and military specifications, federal and military standards or drawings may be obtained upon request from Standardization Documents Order Desk, Bldg. 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094. Drawings and technical specifications may be obtained from the contracting activity. Copies of commercial documents may be obtained by contacting the applicable organization listed below:

ASQ – American Society for Quality P.O. Box 3005 Milwaukee, WI 53201-3005 (http://www.asq.org)

ASTM – American Society for Testing and Materials 100 Barr Harbor Drive West Conshohocken, PA 19428-2959

(http://www.astm.org)

EIA – Government Electronics and Information Technology Association

2500 Wilson Boulevard Arlington, VA 22201-3834 (http://www.techstreet.com/info/geia.tmpl)

2.2 Conflicting requirements. Conflicting requirements arising between this specification and any specification, publication or drawing listed in this specification shall be referred in writing to the Procurement Contracting Officer (PCO) for interpretation, clarification, and correction.

2.3 Requests for change. Changes of a minor and/or major nature will be granted only by the cognizant field activity (CFA), that is, the Naval Surface Warfare Center, Indian Head Division (NSWCIHD) Detachment Earle. The provisions of the Material Review Board (MRB) do not apply to this item. Requests for deviations, waivers or other changes to this specification or referenced documentation shall be submitted to the PCO for approval. A copy of the request for change shall be forwarded to the Packaging, Handling, Storage and Transportation (PHST) Center, NSWCIHD Detachment Earle, Code G11(Surface/Undersea Warfare). Changes shall be prepared and submitted in accordance with the requirements of the contract. EIA-649, “National Consensus

Standard for Configuration Management” may be used for general guidance in preparing the requests.

3. REQUIREMENTS.

3.1 Item definition. The Adapter, Extension Mk 130 Mod 0, hereinafter referred to as adapter, is an assembly of two lengths of steel structure tubing, one fitted inside the other, and a steel bar weldment fitted inside the assembly. A quick-release pin is attached to the forward end of the adapter with a lanyard. The adapter is used to extend the draw bar on the MHU-191/M Munitions Transporter to adapt the transporter for handling the Mk 48 Torpedo (all Mods) and the Encapsulated TOMAHAWK aboard ship and shore bases.

3.2 Characteristics.

3.2.1 Performance. The adapter shall meet the following performance requirements.

3.2.1.1 Inspection. The adapter, when examined in accordance with 3.6.1 and 4.2.1 shall comply with the fabrication and assembly requirements of DL 2645420 and other drawings and specifications listed therein.

3.3 Design and construction.

3.3.1 Production drawings. The adapter shall be fabricated and assembled in accordance with DL 2645420.

3.3.2 Standards of manufacture. The detailed requirements for materials, design and construction of adapter(s) to be manufactured in accordance with this specification are provided by DL 2645420 and the drawings, specifications and standards listed in this specification.

3.3.3 Workmanship. Workmanship shall be of sufficiently high quality to assure that the complete adapter(s) will comply with all requirements of this specification. Particular attention shall be paid to painting, plating, marking and freedom of parts from burrs and sharp edges. The completed adapter(s) shall be thoroughly cleaned of all dirt, chips, and other foreign matter.

3.4 Identification.

3.4.1 Serialization. Serialization of each adapter is required. To obtain serial number(s), the contractor shall contact the Naval Sea Systems Command, Code 04L5, 1333 Isaac Hull Avenue SE, Washington, DC 20376 no later than 60 days before first article submittal. Point of contact is Roshane Burrough, (202) 781-3295, email:

layetta.burrough@navy.mil.

3.5 First article. Unless otherwise specified in the contract or purchase order, one preproduction sample, hereinafter referred to as the first article, shall be inspected prior to regular production. The first article shall be fully representative of those adapters proposed for production and demonstrate the adequacy and suitability of the contractor’s processes and procedures in complying with the requirements set forth by this specification. Acceptance of the first article is required prior to release for production.

The Naval PHST Center shall prepare a written test report at the conclusion of the first article inspection.

3.5.1 First article sample submission. Unless otherwise specified in the contract or purchase order, the Government shall be responsible for performing the inspection requirements of this specification. The contractor shall be responsible for delivery of the first article to:

Naval Surface Warfare Center Indian Head Division, Detachment Earle Building C54, Code G12 201 Highway 34 Colts Neck, NJ 07722-5023

The first article shall be delivered in accordance with the schedule provided by the contract or purchase order.

3.6 First article inspection

3.6.1 Inspection (M). The first article shall be 100% examined for compliance with DL 2645420, its drawings, and their associated notes. Inspection shall consist of a visual and dimensional inspection of the characteristics of the component parts and complete adapter to ensure compliance with the drawings. Measuring instruments sufficient to verify drawing tolerances shall be used. Inspection shall include the examination of material certifications for parts and the comparison of these documents with the item(s) they describe. Note: Classification of characteristics symbols (identified after tests below) Critical (C), Major (M), Minor (Mi) are in accordance with DOD-STD-2101.

4. QUALITY ASSURANCE PROVISIONS

4.1 General. The contractor shall provide an inspection system conforming to the requirements of ASQ-Q9001 or other inspection system(s) approved by the Government and assure that all parts and materials submitted conform to the requirements of this specification and drawings listed herein. Except as otherwise specified in the contract or purchase order, the supplier may use his own or any other facilities suitable for the performance of the inspection requirements specified, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in this specification where such inspections are deemed necessary to assure that supplier and services conform to prescribed requirements. The procedures used for process control and inspection are at the option of the contractor, provided objective, documented evidence is maintained and made available upon request by the Government.

4.2 Production quality conformance inspection.

4.2.1 Sample lot inspection (M). Prior to delivery, the Government shall perform a sample lot inspection of the production adapters. An authorized agent of the U.S.

Government shall randomly select up to 2% of the total production quantity adapters. [If the total production quantity is less than 100, the minimum sample shall be one adapter].

The contractor shall be responsible for delivery of the production item(s) to:

Naval Surface Warfare Center Indian Head Division, Detachment Earle Building C54, Code G12 201 Highway 34 Colts Neck, NJ 07722-5023

Each adapter from this selection shall be 100% physically examined for compliance with DL 2645420, associated drawings and notes thereon. Inspection shall consist of a visual and dimensional examination of the component parts, subassemblies, and complete assembly to ensure compliance with the applicable drawings and their associated notes.

5. PREPARATION FOR DELIVERY

5.1 Packaging and packing. Unless otherwise specified in the contract or purchase order, each adapter shall be preserved in accordance with MIL-STD-2073-1, Method 10. One adapter shall be packed into a fiberboard box, Style RSC, Class-Weather Resistant, Grade W5C in accordance with ASTM-D5118/D5118M. Box closure method shall be in accordance with ASTM-D1974, Method 4A2. Cellulosic cushioning material, Grade II, Class B, per CID-A-A-1898 shall be applied to prevent damage during shipment.

5.2 Marking. In addition to any special marking required by the contract or purchase order, the fiberboard box shall be marked in accordance with MIL-STD-129. As a minimum, the box shall contain the following information:

ADAPTER, EXTENSION, MK 130 MOD 0..……...Nomenclature 2645420…......……….……………….……………...Part Number

1740-01-029-3197….…………….………………….NSN

1 EACH….………….……....…………………….…Quantity per box WT XXX….………….........………………………...Gross weight in pounds S/N XXX.....................................................................Serial number CONTRACT NUMBER XXX….….………………..Self-explanatory

EXAMPLE: The below information is for example purposes only.

BEAM, LIFTING, MK 99 MOD 0

7516900 1450-01-123-4567

1 EACH

156 LBS

S/N 123 N08861-08-C-1001

The marking shall not be obscured. Marking shall be clearly legible and size shall be proportionate to available marking space. Color of marking shall be black, using enamel, lacquer or waterproof petroleum-resistant ink.

5.3 Documentation. Copies of DD Form 250 (DD-250), Material Inspection and Receiving Report and DD Form 1222 (DD-1222), Requests for and Results of Tests, shall accompany each first article and production lot submission. DD Form 250 shall accompany each production lot delivered.