DL6784468_Rev_B_(SS43)_info_only.pdf

11/24/2014

INDIAN HEAD DIVISION

NAVAL SURFACE WARFARE CENTER APPROVED BY APPROVAL DATE

INDIAN HEAD MD 20640 (CAGE 14083)

BDL6784468Data List: DL REV: ECP: ECP14-0045

NOMENCLATURE: CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0 TOP ASSEMBLY DRAWING: 6784468

DODIC: SS43

S Z

DOCUMENT

NUMBER

CAGE DOCUMENT

DATE

REV NO.

SHT

ECPR REV SHTSDOCUMENT TITLE DOC

REF

SCDOC

SYM

Total: 1PRODUCT SPECIFICATIONS

CUTTER, EXPLOSIVE ACTUATED, MK 33

MOD 0

81349 MIL-DTL-82968 - 9/23/1998 9

Total: 1*DATA LISTS

BOX, AMMUNITION, M19A1 ASSEMBLY14083 DL7553315 C 4/29/2010

Total: 13DRAWINGS

BOX, WIREBOUND BOXES,

AMMUNITION, M19A1

19200 F 5581378 AA 7/27/2006 2 U U

CUTTER, EXPLOSIVE ACTUATED MK 33

MOD 0

53711 D 6784468 E 10/8/2014 2 U U ECP14-0024

BODY53711 D 6784469 A 11/7/2011 2 U U

FIRING HEAD53711 D 6784470 B 11/7/2011 1 U U

BLADE, CUTTER53711 D 6784471 A 11/7/2011 1 U U

CAP53711 D 6784473 B 11/7/2011 1 U U

BLOCK, SAFETY53711 D 6784474 B 7/15/2014 1 U U ECP14-0003

PIN53711 D 6784475 B 7/15/2014 1 U U ECP14-0003

DL6784468 11/24/2014 10:46:55 AM

S Z

DOCUMENT

NUMBER

CAGE DOCUMENT

DATE

REV NO.

SHT

ECPR REV SHTSDOCUMENT TITLE DOC

REF

SCDOC

SYM

SPRING, TORSION53711 D 6784476 B 11/7/2011 1 U U

FORGING BODY53711 D 7263461 A 11/7/2011 2 V U U

BODY AND PIN ASSEMBLY53711 D 7263495 A 11/7/2011 1 U U

BOX, AMMUNITION, M19A1 ASSEMBLY19200 D 7553315 M 10/15/2008 1 U U

GASKET, COVER19200 D 7553321 E 7/24/2007 1 U U

Total: 1SPECIAL PACKAGING INSTRUCTIONS

SPECIAL PACKAGING INSTRUCTION FOR

CUTTER, EXPLOSIVE ACTUATED MK 33

MOD 0

040L3 SPI-PHST-302 - 11/6/2014 10 U U

Total: 9*MILITARY STANDARDS (BOOK FORM)

CLASSIFICATION OF CHARACTERISTICS96906 DOD-STD-2101

AMMUNITION LOT NUMBERING AND

AMMUNITION DATA CARD

96906 MIL-STD-1168

MILITARY MARKING FOR SHIPMENT

AND STORAGE

96906 MIL-STD-129

UNIT LOADS FOR DOMESTIC AND

OVERSEAS SHIPMENT TYPICAL LOADS

96906 MIL-STD-1322-

FINISHING OF METAL AND WOOD

SURFACES

96906 MIL-STD-171

STANDARD PRACTICE FOR MILITARY

PACKAGING

96906 MIL-STD-2073-1

VISUAL INSPECTION STANDARDS FOR

NAILED WOOD BOXES AND WIREBOUND

WOOD BOXES USED IN SMALL ARMS

AMMUNITION PACKING

96906 MIL-STD-299

DOCUMENT

NUMBER

CAGE DOCUMENT

DATE

REV NO.

SHT

ECPR REV SHTSDOCUMENT TITLE DOC

REF

SCDOC

SYM

FUZE AND FUZE COMPONENTS,

ENVIRONMENTAL AND PERFORMANCE

TESTS FOR

96906 MIL-STD-331

ENVIRONMENTAL ENGINEERING

CONSIDERATIONS AND LABORATORY

TESTS

96906 MIL-STD-810

Total: 10*MILITARY SPECIFICATIONS

AMMUNITION, GENERAL SPECIFICATION

FOR

81349 MIL-A-2550

ANODIC COATINGS FOR ALUMINUM

AND ALUMINUM ALLOYS

81349 MIL-A-8625

BOXES, AMMUNITION PACKING, WOOD,

WIREBOUND

81349 MIL-B-46506

DESICCANTS, ACTIVATED, BAGGED,

PACKAGING USE AND STATIC

DEHUMIDIFICATION

81349 MIL-D-3464

FINISH, CHEMICAL, BLACK, FOR COPPER

ALLOYS

81349 MIL-F-495

POLYURETHANE FOAM, RIGID OR

FLEXIBLE, FOR PACKAGING

81349 MIL-P-26514 F 12/18/1987 26

BARRIER MATERIALS,

WATERVAPORPROOF, GREASEPROOF,

FLEXIBLE, HEAT- SEALABLE

81349 MIL-PRF-131

LUBRICANT, SOLID FILM, HEAT CURED,

CORROSION INHIBITING

81349 MIL-PRF-46010

FILLER, SHEET FORM (LAMINATED

PAPER, FOR USE IN AMMUNITION

CONTAINERS)

81349 MIL-PRF-50449

PRESSURE-SENSITIVE ADHESIVE

LABELS FOR BAR CODING

81349 MIL-PRF-61002 A 9/25/1995 29

Total: 3*MILITARY SPECIFICATIONS (DTL)

BAGS, HEAT-SEALABLE81349 MIL-DTL-117

DOCUMENT

NUMBER

CAGE DOCUMENT

DATE

REV NO.

SHT

ECPR REV SHTSDOCUMENT TITLE DOC

REF

SCDOC

SYM

COATING, OXIDE, BLACK, FOR FERROUS

METALS

81349 MIL-DTL-13924

BOXES, SMALL ARMS AMMUNITION –

M19A1 AND M2A1

81349 MIL-DTL-3060

Total: 1*FEDERAL STANDARDS

COLORS USED IN GOVERNMENT

PROCUREMENT

06542 FED-STD-595

Total: 5*FEDERAL SPECIFICATIONS

INK, MARKING, STENCIL, OPAQUE

(POROUS AND NON-POROUS SURFACES)

81348 A-A-208

PLASTIC BOARD (FOR PACKAGING

APPLICATIONS)

81348 A-A-58078

PACKAGING MATERIAL, SHEET81348 A-A-59135

BOXES, WOOD, WIREBOUND81348 PPP-B-585

WIRE ROPE AND STRAND81348 RR-W-410

Total: 11*AMERICAN SOCIETY FOR TESTING AND MATERIALS

STANDARD SPECIFICATION FOR STEEL

WIRE, MUSIC SPRING QUALITY

81346 ASTM-

A228/A228M

STAINLESS STEEL BARS AND SHAPES81346 ASTM-A276

STANDARD PRACTICE FOR CLEANING,

DESCALING, AND PASSIVATION OF

STAINLESS STEEL PARTS, EQUIPMENT,

AND SYSTEMS

81346 ASTM-A380

STANDARD SPECIFICATION FOR FREE-

MACHINING STAINLESS STEEL BARS

81346 ASTM-

A582/A582M

ZINC-COATED (GALVANIZED) CARBON

STEEL WIRE

81346 ASTM-

A641/A641M

DOCUMENT

NUMBER

CAGE DOCUMENT

DATE

REV NO.

SHT

ECPR REV SHTSDOCUMENT TITLE DOC

REF

SCDOC

SYM

TOOL STEELS ALLOY81346 ASTM-A681

CHEMICAL PASSIVATION TREATMENTS

FOR STAINLESS STEEL PARTS

81346 ASTM-A967

STANDARD CLASSIFICATION SYSTEM

FOR RUBBER PRODUCTS IN

AUTOMOTIVE APPLICATIONS

81346 ASTM-D2000

TEST METHODS FOR DIRECT MOISTURE

CONTENT MEASUREMENT OF WOOD

AND WOOD-BASE MATERIALS

81346 ASTM-D4442

STANDARD PRACTICE FOR

RADIOGRAPHIC EXAMINATION

81346 ASTM-E1742

DRIVEN FASTENERS: NAILS, SPIKES,

AND STAPLES

81346 ASTM-F1667

Total: 3*AMERICAN SOCIETY OF MECHANICAL ENGINEERS

ENGINEERING DRAWING PRACTICES05047 ASME-Y14.100 -04 9/6/2005 45

DIMENSIONING AND TOLERANCING05047 ASME-Y14.5 -09 3/27/2009 227

DIMENSIONING AND TOLERANCING05047 ASME-Y14.5M -94 1/23/1995 250

Total: 1*NATIONAL AEROSPACE STANDARDS

PIN, GROOVED, HEADLESS -

LONGITUDINAL CENTER GROOVE,

CORROSION - RESISTING STEEL

80205 NASM35678

Total: 4*SOCIETY OF AUTOMOTIVE ENGINEERS

GREASE, PNEUMATIC SYSTEM81343 SAE-AMS-G-4343

PLATING, COPPER81343 SAE-AMS2418

STEEL, CORROSION RESISTANT, BARS,

WIRE, AND FORGINGS, 18CR - 9.0NI FREE

MACHINING

81343 SAE-AMS5640

DOCUMENT

NUMBER

CAGE DOCUMENT

DATE

REV NO.

SHT

ECPR REV SHTSDOCUMENT TITLE DOC

REF

SCDOC

SYM

PACKING, PREFORMED, HYDRAULIC,

+275 DEG. F ("O" RING)

81343 SAE-AS28775

Total: 1Reference Doc

CONTAINER, UNIT - CUTTER, CABLE, MK

20 TYPE ASSEMBLY

10001 D 2494526 D 6/11/1982 1 U U

TOTAL DOCUMENTS: 64

------------------- Symbols in DOC SYM Column: ------------------- --------------------------- Symbols in R Column: ---------------------------

A = ALTERED ITEM S = SOURCE CONT L = LIMITED RIGHTS U = UNLIMITED

C = SPEC CONTROL V = VENDOR ITEM

-------------------------- Symbols in SC Column --------------------------E = GAGE & TEST EQPT

F = INTFC CONTROL C = CLASSIFIED

I = PRODUCTION TOOLING U = UNCLASSIFIED

# INDICATES DATA NOT AVAILABLE

* INDICATES DOCUMENTS NOT SUPPLIED WITH TECHNICAL DATA PACKAGE AND MAY BE OBTAINED THRU THE AGENCY

REF INDICATES DRAWINGS NOT REQUIRED TO DEFINE, PROCURE OR INSPECT THE END ITEM

SHT

RYWIII990225B

11/7/11SEE ECP 11E25CP061CC

2014-07-15SEE ECP 14-0003DD

2014-10-08SEE ECP 14-0024EE

25JUN96NSWCIH

17JUN97C.PENNINGTON

6/17/97BRUCE JORDON

DELETED

DELETED

SAE-AS28775

DELETED

O-RING, PACKING PREFORMEDSAE-AS28775MS28775-214113

RAY Y. WALDEN III 17JUN97

(M101)

(M102)

(M103)

(M104)

CAD MAINTAINED. CHANGES

SHALL BE INCORPORATED BY

THE DESIGN ACTIVITY.

DISTRIBUTION STATEMENT C:

DISTRIBUTION AUTHORIZED TO U.S. GOVERNMENT AGENCIES AND THEIR

CONTRACTORS, ADMINISTRATIVE OR OPERATIONAL USE, 3-09-92. OTHER

REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO COMMANDER, INDIAN

HEAD DIVISION, NAVAL SURFACE WARFARE CENTER, 101 STRAUSS AVENUE

INDIAN HEAD, MD. 20640-5035.

ALL OTHER CHARACTERISTICS

NONE SEE ECP 995220A009B

1 �O��F� 2NONE

678446853711

CUTTER, EXPLOSIVE

ACTUATED

MK 33 MOD O

DEPARTMENT OF THE NAVY

NAVAL SEA SYSTEMS COMMAND

WASHINGTON, D.C. 20362

NAVSEA

MATERIAL:

0.5

0.005

0.01

BODY AND PIN ASSEMBLY726349511

BLOCK, SAFETY678447412

BLADE, CUTTER678447114

FIRING HEAD678447015

SPRING, TORSION678447616

CAP678447317

O-RING, PACKING PREFORMEDMS28775-21219

GREASE, PNEUMATIC SYSTEMSAE-AMS-G-4343AR11

INK, MARKING, STENCIL, OPAQUEA-A-208TYPE 111AR12

NOTES:

1. INTERPRET DRAWING IN ACCORDANCE WITH ASME Y14.100-2004 WITH

APPENDICES B THRU E.

2. ALL SURFACES OF O-RINGS SHALL BE FREE OF BLEMISHES,

IRREGULARITIES, CUTS AND DEFECTS.

3. APPLY A COAT OF GREASE, FIND NO. 11, TO O-RINGS, FIND NOS. 9 AND 13.

4. A TORQUE OF 50

+5 -0

FT/LBS SHALL BE USED TO ASSEMBLE FIRING HEAD,

FIND NO. 5, AND BODY, FIND NO. 1.

5. STENCIL OR SILKSCREEN IDENTIFICATION MARKING ON PERIPHERY AS SHOWN

IN .125 HIGH CHARACTERS USING STENCIL INK, FIND NO. 12, IN ACCORDANCE

WITH A-A-208, TYPE I, MAROON COLOR NO. 30111 IN ACCORDANCE WITH

FED-STD-595. [THE MARKING SHALL BE PERMANENT AND LEGIBLE. THE

LOT NUMBER SHALL CONFORM TO MIL-STD-1168].

6. CUTTING EDGE OF BLADE, CUTTER, FIND NO. 4 MUST SEAT IN NOTCH OF PIN,

DRAWING NO. 53711-6784475 PART OF BODY AND PIN ASSEMBLY, FIND NO. 1.

100% INSPECTION REQUIRED.

7. DELETED.

8. ALL REQUIREMENTS OF MIL-DTL-82968 APPLY.

9. FOR PACKAGING REQUIREMENTS SEE SPI NO. SPI-PHST-302.

AU

TH

EN

TI

CA

TE

D

J

AN

RYWIII990225

11/7/11SEE ECP 11E26CP061C

2014-07-15SEE ECP 14-0003D

2014-10-08SEE ECP 14-0024E

CUTTER, EXPLOSIVE ACTUATED, MK33 MOD 0

NSN 1377-01-446-3750 (SS43)

53711 - 6784468

LOT NO. _ _ _ _ _ _ _ _ _ _ _ _ _

9 11

A A

13 11

6 REF

SECTION A-A

SCALE: 4/1

CAD MAINTAINED. CHANGES

SHALL BE INCORPORATED BY

THE DESIGN ACTIVITY.

5.

4.

3.2.

2. 3.

6.

2 �O��F� 22/1

678446853711

SEE ECP 995220A009B

1.000

2.375

1.750

.667 +.000 -.010

.625

2X 45 X .187

.250

.500

1.187

.125

2X .437

.812

1.687

3X .250

.500

.903

2X R.125 4X R.125

2X R.062

.375

11/7/11SEE ECP 11E25CP061A

2014-07-15SEE ECP 14-0003B

980918ef

17SEP98C.PENNINGTON

17SEP98B.JORDON

RAY Y WALDEN III 980918

AU

TH

EN

TI

CA

TE

D

SEE VIEW A

2X R .125

VIEW A

SCALE 3/1

CAD MAINTAINED. CHANGES

SHALL BE INCORPORATED BY

THE DESIGN ACTIVITY.

DISTRIBUTION STATEMENT C:

DISTRIBUTION AUTHORIZED TO U.S. GOVERNMENT AGENCIES AND THEIR

CONTRACTORS, ADMINISTRATIVE OR OPERATIONAL USE, 3-09-92. OTHER

REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO COMMANDER, INDIAN

HEAD DIVISION, NAVAL SURFACE WARFARE CENTER, 101 STRAUSS AVENUE

INDIAN HEAD, MD. 20640-5035.

ALL CHARACTERISTICS

NONE

1 1

678447453711

BLOCK, SAFETY

DEPARTMENT OF THE NAVY

NAVAL SEA SYSTEMS COMMAND

WASHINGTON, D.C. 20362

NAVSEA

24JUNE97NSWCIH

ALUMINUM ALLOY

AA6061-T6

MATERIAL:

.015

67844686784468

NOTES:

1. INTERPRET DRAWING IN ACCORDANCE WITH ASME Y14.5-2009

AND ASME Y14.100-2004 WITH APPENDICES B THRU E.

2. UNLESS OTHERWISE SPECIFIED:

REMOVE BURRS AND BREAK SHARP EDGES R.010 MAX

FILLETS R.015 MAX.

3. ANODIZE IN ACCORDANCE WITH MIL-A-8625, TYPE II,

CLASS 2, COLOR, DULL BLACK.

4. DIMENSIONAL LIMITS APPLY AFTER COATING.

R.093

R

.188 +.000 -.001

.437 .010

2X (M104)5.67 .50

2X .188 +.000 -.015

.020 .005

2X R.125 .010

45 X .015 +.010 -.000

.020 .005

11/7/11SEE ECP 11E25CP061A

2014-07-15SEE ECP 14-0003B

6784475

980917ef

17SEP98C.PENNINGTON

17SEP98B.JORDON

STEEL ROD

CRES 303 IN ACCORDANCE

WITH SAE AMS 5640 TYPE 1 AU

TH

EN

TI

CA

TE

D

RAY Y WALDEN III 980918

CAD MAINTAINED. CHANGES

SHALL BE INCORPORATED BY

THE DESIGN ACTIVITY.

DISTRIBUTION STATEMENT C:

DISTRIBUTION AUTHORIZED TO U.S. GOVERNMENT AGENCIES AND THEIR

CONTRACTORS, ADMINISTRATIVE OR OPERATIONAL USE, 3-09-92. OTHER

REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO COMMANDER, INDIAN

HEAD DIVISION, NAVAL SURFACE WARFARE CENTER, 101 STRAUSS AVENUE

INDIAN HEAD, MD. 20640-5035.

(M103)

(M101)

(M102)

ALL OTHER CHARACTERISTICS

1 1 NONE

53711

PIN

DEPARTMENT OF THE NAVY

NAVAL SEA SYSTEMS COMMAND

WASHINGTON, D.C. 20362

NAVSEA

24JUNE97NSWCIH

MATERIAL:

.010

67844686784468

NOTES:

1. INTERPRET DRAWING IN ACCORDANCE WITH ASME Y14.5-2009 AND

ASME Y14.100-2004 WITH APPENDICES B THRU E.

2. SURFACE ROUGHNESS AS FABRICATED.

3. BLACKEN IN ACCORDANCE WITH MIL-DTL-13924, CLASS 4.

4. DIMENSIONAL LIMITS APPLY AFTER FINAL PROTECTIVE FINISH.

SPECIAL PACKAGING INSTRUCTION (SPI)

(DEVELOPED IN ACCORDANCE WITH MIL-STD-2073-1E)

NAVAL PACKAGING, HANDLING, STORAGE, AND TRANSPORTATION (PHST) CENTER

NAVAL SURFACE WARFARE CENTER (NSWC)

INDIAN HEAD EXPLOSIVE ORDNANCE DISPOSAL TECHNOLOGY DIVISION (IHEODTD)

DETACHMENT PICATINNY, BUILDING 458, WHITTEMORE AVE., PICATINNY ARSENAL, NJ, 07806-5000 http://www.navsea.navy.mil/nswc/indianhead/CodeG/phst.aspx

1. SPI NUMBER

SPI-PHST-302

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER (NSN)-DODIC

NSN 1377-01-446-3750- DODIC SS43

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6784468

6.CAGE

040L3

7. NOMENCLATURE

CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

8. UNIT OF ISSUE

EACH

9. QTY PER UNIT PACK

ONE

10. UNIT PACK WEIGHT (LBS)

9.50

11. UNIT PACK CUBE (CU FT)

0.178

12. UNIT PACK OUTSIDE DIMENSIONS (LWH)

11 BY 4 BY 7 INCHES

13. METHOD OF PRESERVATION

PRESERVATION SHALL BE IN ACCORDANCE WITH (IAW) THIS SPI

14. ICQ

FOUR - M19A1 BOXES

15. SPECIAL MARKING CODE

MARKINGS SHALL BE IAW THIS SPI

16a. LEVEL A PACKING N/A

16b. LEVEL B PACKING N/A

17a. LEVEL A PACKING CLOSURE N/A

17b. LEVEL B PACKING CLOSURE N/A

18. WIREBOUND BOX WEIGHT (LBS)

TBD

19. WIREBOUND BOX CUBE (CU FT)

1.0

20. WIREBOUND BOX OUTSIDE DIMENSIONS

17-3/8 BY 11-1/2 BY 8-1/8 INCHES

21. QUALIFICATION TEST REPORT - N/A

FIGURE 1

FIGURE 1. WIREBOUND BOX OUTERPACK FOR FOUR M19A1 AMMUNITION METAL BOXES

22. SIGNATURES/REVISIONS

BASIC OR

REV

DESCRIPTION OF CHANGES

(NEEDED FOR REVISIONS ONLY)

SIGNATURE/APPROVAL

NSWC IHEODTD

CAD/PAD TECHNICAL WARRANT HOLDER

CODE E2CE

SIGNATURE/APPROVAL

DIRECTOR, NAVAL PHST CENTER, NSWC IHEODTD DET PICATINNY,

CODE G1

BASIC ------------------------------

DISTRIBUTION A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

11/06/2014

STURGILL.PHILL

IP.R.1229649465

Digitally signed by

STURGILL.PHILLIP.R.1229649465

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USN, cn=STURGILL.PHILLIP.R.1229649465 Date: 2014.10.27 13:34:31 -04'00'

ZIMMS.KENNET

H.H.1228894202

Digitally signed by

ZIMMS.KENNETH.H.1228894202

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USN, cn=ZIMMS.KENNETH.H.1228894202 Date: 2014.11.06 14:42:51 -05'00'

1. SPI NUMBER

SPI-PHST-302

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

NSN 1377-01-446-3750- DODIC SS43

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6784468

6. CAGE

040L3

7. NOMENCLATURE

CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

23. REMARKS

A. THE BAR CODE SYMBOLOGY AND HUMAN READABLE INFORMATION (HRI) THAT ARE TO BE APPLIED SHALL BE IN ACCORDANCE WITH MIL-STD-129.

B. ICQ - INTERMEDIATE CONTAINER QUANTITY.

C. THIS SPI SUPERSEDES SPI NUMBER 520-174-0226, DATED MAY 20, 1998.

D. NAVSUP P-805 - AMMUNITION SENTENCING PUBLICATION

E. REFERENCE DRAWING 2494526 - CONTAINER, UNIT - CUTTER CABLE, MK 20 TYPE ASSY

F. MIL-DTL-3060 - BOXES, SMALL ARMS AMMUNITION – M19A1, M2A1, AND M2A2

G. M19A1 AMMUNITION BOXES SHALL NOT BE SHIPPED WITHOUT BEING OVERPACKED OR PALLETIZED. OVERPACKING SHALL EMPLOY A

WIREBOUND BOX THAT IS IN ACCORDANCE WITH SPECIFICATION PPP-B-585, DRAWING PART NUMBER 5581378. FOUR (4) M19A1 BOXES ARE TO BE

PACKED IN A WIREBOUND BOX OVERPACK.

H. PPP-B-585 - BOXES, WOOD, WIREBOUND

I. DOD MANUAL 4140.65 - ISSUE, USE, AND DISPOSAL OF WOOD PACKAGING MATERIAL (WPM)

J. MIL-STD-1322-1000 - UNIT LOADS FOR DOMESTIC AND OVERSEAS SHIPMENT; TYPICAL LOADS

24. BILL OF MATERIALS

ITEM NO. QTY REQD MATERIAL DESCRIPTION SIZE MATERIAL SPECIFICATION/PART NUMBER/NSN

1. 4 BOX, AMMUNITION METAL, M19A1,

NALC AX06

APPROXIMATE INSIDE

DIMENSIONS: 10-5/64 BY 3-7/16

BY 6-15/32 INCHES

7553315/NSN 8140-00-828-2938

2. AR GRAY INDUSTRIAL ENAMEL PAINTS.

LEAD FREE, CHROMATE FREE AND VOC

AND MIR COMPLIANT.

1 PINT NSN 8010-01-167-1139

3. AR OLIVE DRAB SPRAY PAINT, GLOSS

FINISH, LOW VOC ENAMEL, FOR

INTERIOR AND EXTERIOR SURFACES,

FAST DRY TIME,

1 PINT NSN 8010-01-331-6111

4. AR GASKET DRAWING 00000-B-7553321

5. AR BARRIER MATERIALS,

WATERVAPORPROOF, GREASEPROOF,

FLEXIBLE, HEAT-SEALABLE

BAG INSIDE DIMENSIONS:

8 INCHES WIDE BY 12 INCHES

LONG. TOLERANCE +/- 1/16

INCH. 0.004 INCH THICK.

FOR BAG MATERIAL SEE MIL-PRF-131, CLASS 1

FOR CONSTRUCTION SEE MIL-DTL-117, TYPE 1, CLASS

E, STYLE 1

(SEE BARRIER BAG CLASSIFICATION)

6. AR LABEL, WEATHERPROOF 4 INCH BY 2 INCH NSN 7530-01-498-9208 OR COMMERCIAL EQUIVALENT

7. 4 DESICCANT, ACTIVATED THREE (3) 1/3 UNIT BAGS OR

TWO (2) 1/2 UNIT BAGS

MIL-D-3464, TYPE 2

8. AR POLYURETHANE FOAM, RIGID OR

FLEXIBLE, FOR PACKAGING

MIL-P-26514F, TYPE 1, CLASS 2, GRADE C

(SEE POLYURETHANE FOAM CLASSIFICATION)

9. 5 WIRE NSN 9505-00-006-5050

10. 5 SEAL NSN 5340-00-522-2514

11. AR INK, STENCIL, COLOR: BLACK, WHITE,

OR YELLOW

A-A-208 TYPE I OR III

12. AR PRESSURE-SENSITIVE ADHESIVE

LABELS FOR BAR CODING

MIL-PRF-61002A GRADE A, STYLE 2, COMPOSITION (b)

OR EQUIVALENT

11/06/2014

SPI-PHST-302

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

NSN 1377-01-446-3750- DODIC SS43

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6784468

6. CAGE

040L3

7. NOMENCLATURE

CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

13. AR MATERIAL CONDITION TAG OR LABEL:

• SERVICEABLE

• SUSPENDED

• TEST/MODIFICATION

• UNSERVICEABLE (REPAIRABLE)

• UNSERVICEABLE (CONDEMNED)

• DD FORM 1574 (TAG), DD FORM 1574-1 (LABEL)

• DD FORM 1575 (TAG), DD FORM 1575-1 (LABEL)

• DD FORM 1576 (TAG), DD FORM 1576-1 (LABEL)

• DD FORM 1577-2 (TAG), DD FORM 1577-3 (LABEL)

• DD FORM 1577 (TAG), DD FORM 1577-1 (LABEL)

14. AR ENVELOPE, ADHESIVE - BACKED, WATER

RESISTANT

NSN 8105-00-756-2710

15. 1 BOX, AMMUNITION PACKING, WOOD,

WIREBOUND

APPROXIMATE INSIDE

DIMENSIONS: 15-1/4 BY 11 BY

7-1/4 INCHES

PPP-B-585

CAGE - PART NUMBER: 19200-5581378

BARRIER BAG CLASSIFICATION

TYPE I - HEAVY DUTY

CLASS E- WATERVAPORPROOF, GREASE PROOF

STYLE 1 - OPAQUE

POLYURETHANE FOAM CLASSIFICATION

TYPE I - STANDARD FOAM

CLASS 2- FLEXIBLE

GRADE C - STATIC STRESS CURVE GRAPH

24. BILL OF MATERIALS (CONTINUED)

ITEM NO. QTY REQD MATERIAL DESCRIPTION SIZE MATERIAL SPECIFICATION/PART NUMBER/NSN

SPI-PHST-302

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

NSN 1377-01-446-3750- DODIC SS43

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6784468

6. CAGE

040L3

7. NOMENCLATURE

CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

ORDER OF PRECEDENCE. IN THE EVENT OF A CONFLICT BETWEEN THE TEXT OF THIS DOCUMENT AND OTHER PUBLISHED REFERENCES, THE TEXT OF THIS DOCUMENT TAKES PRECEDENCE. NOTHING IN THIS DOCUMENT, HOWEVER, SUPERSEDES APPLICABLE LAWS AND REGULATIONS UNLESS A SPECIFIC EXEMPTION HAS BEEN OBTAINED.

NOTE

THE MK 33 MOD 0 EXPLOSIVE ACTUATED CUTTER TO BE PACKAGED IS INERT. TWO

DETONATORS ARE FIELD ASSEMBLED TO THE CUTTER TO ACTIVATE IT.

NOTE

USED M19A1 AMMUNITION BOXES DRAWN FROM STOCK FOR REUSE SHALL BE

RECONDITIONED AND REPAINTED. RECONDITIONING SHALL INCLUDE REPLACEMENT OF

GASKET, IF REQUIRED, TO ENSURE A PROPER SEAL. COMPONENTS AND ASSEMBLIES FOR

THE M19A1 AMMUNITION BOX SHALL BE COMBINED TO PRODUCE AN ASSEMBLY WHICH

CONFORMS TO THE REQUIREMENTS OF DRAWING 7553315.

1. OBTAIN SERVICEABLE M19A1 AMMUNITION BOX, ITEM 1. IF REQUIRED, RECONDITION THE BOX PER MIL-DTL-3060. BOX COLOR IS GRAY OR OLIVE DRAB. TOUCHUP OF EXISTING PAINT USING ENAMEL PAINT, ITEM 2 OR ITEM 3 IS AUTHORIZED.

2. IF REQUIRED, OBTAIN OR FABRICATE AND REPLACE GASKET, ITEM 4.

3. IF REQUIRED, OBLITERATE EXISTING BOX STENCIL MARKINGS NOT APPLICABLE TO ITEM BEING PACKED IN THE

M19A1 AMMUNITION BOX.

4. ENSURE INSIDE OF M19A1 AMMUNITION BOX IS CLEAN, DRY, AND FREE OF FOREIGN MATTER. MAKE SURE THE

LATCH LOCKS THE BOX AS INTENDED.

5. INSPECT MK 33 MOD 0 EXPLOSIVE ACTUATED CUTTER, FIGURE 2, TO ENSURE IT IS SERVICEABLE WITHOUT ANY

DEFECTS. NOTIFY SUPERVISOR IF CUTTER IS SUSPECT.

FIGURE 2

FIGURE 2. MK 33 MOD 0 EXPLOSIVE ACTUATED CUTTER

NOTE

FOR BARRIER BAG CONSTRUCTION SEE MIL-DTL-117, TYPE 1, CLASS E, STYLE 1, SEE

BARRIER BAG CLASSIFICATION.

6. OBTAIN OR FABRICATE BARRIER BAG. IF REQUIRED, FABRICATE BAG USING BARRIER MATERIAL, ITEM 5. THE BARRIER BAG INSIDE DIMENSIONS TO BE AS NOTED IN ITEM 5. CLASS E BAGS SHALL BE FORMED USING TWO SHEETS OR BY FOLDING ONE SHEET OF MATERIAL. HEAT-SEALABLE SURFACES OF THE SPECIFIED MATERIAL SHALL BE PLACED FACE TO FACE, HEAT-SEALING ALONG BOTH SIDES AND THE BOTTOM EDGE AS REQUIRED. THE SIDE SEAMS SHALL BE PARALLEL TO EACH OTHER AND TO THE OUTER EDGES OF THE BAG IN ALL CASES. THE BOTTOM FOLD

SHALL BE AT RIGHT ANGLES TO THE SIDE SEAMS.

SPI-PHST-302

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

NSN 1377-01-446-3750- DODIC SS43

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6784468

6. CAGE

040L3

7. NOMENCLATURE

CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

FIGURE 3

FIGURE 3. BARRIER BAG MARKINGS

7. THE FOLLOWING IDENTIFICATION MARKINGS SHALL BE PLACED ON BARRIER BAG AS SHOWN IN FIGURE 3.

MARKING SHOULD BE PRINTED ON LABEL, ITEM 6. TEXT SHALL BE BLACK ON A WHITE BACKGROUND.

NOTE

LABEL INFORMATION TO BE IN ACCORDANCE WITH MIL-STD-129.

NOTE

THE LETTERING/MARKINGS SHALL BE IN CAPITAL LETTERS OF EQUAL HEIGHT, CLEARLY

VISIBLE, AND THE LARGEST SIZE PRACTICAL FOR THE PACKAGE SIZE WITHIN THE

ACCEPTABLE RANGE. WHEN MARKING SPACE PERMITS, STENCILED OR PRE-PRINTED

MARKINGS SHALL BE NOT LESS THAN 3/32 OF AN INCH.

A. THE APPLICABLE NATIONAL STOCK NUMBER AND DODIC, DODIC ON SAME LINE AS NSN.

B. THE APPLICABLE LOT NUMBER (INSERT LOT NO.). THE WORD “LOT” SHALL PRECEDE THE LOT NUMBER. THE LOT

NUMBER SHALL BE UNDERLINED WITH A SOLID LINE APPROXIMATELY 1/8 INCH THICK.

WARNING

HEAT SEALING PROCEDURES SHALL BE IN ACCORDANCE WITH FACILITY SAFETY

PROCEDURES.

8. FOLLOWING THE APPLICABLE SAFETY PROCEDURES, HEAT SEAL THE BARRIER MATERIAL TO FORM AN OPEN ENDED

BAG AS SHOWN IN FIGURE 3.

WARNING

READ THE SAFETY DATA SHEET (SDS) FOR DESICCANT, ACTIVATED, ITEM 7. THE

PRECAUTIONS, PROCEDURES AND SPECIAL PROTECTION INFORMATION CONCERNING

THE DESICCANT, ACTIVATED SHALL BE FOLLOWED.

9. CAREFULLY INSERT THE MK 33 MOD 0 EXPLOSIVE ACTUATED CUTTER AND DESICCANT, ACTIVATED, ITEM 7, INSIDE THE BARRIER BAG. ENSURE BAGS OF DESICCANT ARE PLACED IN THE BAG SO THAT THEY WILL NOT BE PUNCTURED

WHILE INSIDE THE SEALED BAG WHILE PACKAGED IN THE M19A1 AMMUNITION BOX.

NOTE

MANUALLY MANIPULATE THE BAG TO REMOVE ALL AIR FROM INSIDE IT.

SPI-PHST-302

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

NSN 1377-01-446-3750- DODIC SS43

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6784468

6. CAGE

040L3

7. NOMENCLATURE

CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

10. REMOVE AIR FROM BARRIER BAG, SO THAT IT CONFORMS SNUGLY AROUND THE CUTTER, AND HERMETICALLY

SEAL THE BARRIER BAG.

11. LINE THE BOTTOM AND SIDES OF THE M19A1 AMMUNITION BOX WITH POLYURETHANE FOAM, ITEM 8. ENSURE AN EQUAL SIZED LAYER OF POLYURETHANE FOAM IS INSTALLED ON ALL BOX SIDES AND BOX BOTTOM TO PROVIDE

THE SAME LEVEL OF PROTECTION FOR THE MK 33 MOD 0 EXPLOSIVE ACTUATED CUTTER.

12. PLACE THE BAGGED CUTTER INSIDE M19A1 AMMUNITION BOX.

13. LAYER THE TOP OF THE BAGGED MK 33 MOD 0 EXPLOSIVE ACTUATED CUTTER WITH POLYURETHANE FOAM, ITEM 8.

THIS LAYER SHOULD BE EQUAL TO THE THICKNESS OF THE LAYER AT THE BOTTOM OF THE BOX. ENSURE ENOUGH

FOAM IS USED TO ENSURE A TIGHT PACK.

14. CLOSE THE M19A1 AMMUNITION BOX COVER AND SECURE THE LATCH.

NOTE

TRACEABLE (ANTIPILFERAGE) SEAL SHALL HAVE A SYMBOL IMPRINTED ON THE

ALUMINUM DISK IDENTIFYING THE PACKAGING ACTIVITY AND INDIVIDUAL FOR

TRACABILITY PER NAVSUP P-805.

NOTE

FOR PRIVATE CONTRACTORS, THE SYMBOL SHALL BE THE MANUFACTURER’S

COMMERCIAL AND GOVERNMENT ENTITY (CAGE) CODE.

FOR GOVERNMENT ACTIVITIES, THE SYMBOL SHALL IDENTIFY THE ACTIVITY BY UNIT

IDENTIFICATION CODE (UIC) AND THE INDIVIDUAL APPLYING THE SEAL, SUCH AS THE

INSPECTOR’S INDICATOR (STAMP) NUMBER.

NOTE

SEAL (NSN 5340-00-522-2514) AND WIRE (NSN 9505-00-006-5050) ARE USED TO FABRICATE A

TRACEABLE (ANTIPILFERAGE) SEAL.

15. SECURE M19A1 AMMUNITION BOX LATCH WITH TRACEABLE (ANTIPILFERAGE) SEALS USING ITEM 9 AND ITEM

10. THE SEALS SHALL BE APPLIED TO THE BOX SO THAT IT MUST BE REMOVED OR BROKEN IN ORDER TO OPEN

THE BOX AND REMOVE THE CONTENTS.

16. AS A MINIMUM, USING STENCIL INK, ITEM 11, MARK THE INFORMATION ON THE M19A1 AMMUNITION BOX, FIGURE 4.

WHITE OR YELLOW INK TO BE USED ON OLIVE DRAB BOX. IN LIEU OF STENCILING, ALL MARKING MAY BE APPLIED USING PRE-PRINTED ADHESIVE BACKED LABELS. TEXT SHALL BE BLACK ON A WHITE BACKGROUND.

NOTE

THE FOLLOWING MARKINGS MUST BE UNOBSCURED BY LABELS OR ATTACHMENTS; AND

MUST BE LOCATED AWAY FROM ANY OTHER MARKING THAT COULD SUBSTANTIALLY

REDUCE ITS EFFECTIVENESS.

SPI-PHST-302

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

NSN 1377-01-446-3750- DODIC SS43

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6784468

6. CAGE

040L3

7. NOMENCLATURE

CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

FIGURE 4

FIGURE 4. M19A1 AMMUNITION BOX STENCIL MARKINGS

SPI-PHST-302

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

NSN 1377-01-446-3750- DODIC SS43

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6784468

6. CAGE

040L3

7. NOMENCLATURE

CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

NOTE

THE LETTERING/MARKINGS SHALL BE IN CAPITAL LETTERS OF EQUAL HEIGHT, CLEARLY

VISIBLE, AND THE LARGEST SIZE PRACTICAL FOR THE PACKAGE SIZE WITHIN THE

ACCEPTABLE RANGE. WHEN MARKING SPACE PERMITS, STENCILED MARKINGS SHALL BE

NOT LESS THAN 3/32 OF AN INCH.

A. THE NATIONAL STOCK NUMBER (NSN) AND DODIC: NSN 1377-01-446-3750- DODIC SS43. DODIC ON SAME LINE AS

NSN.

B. INSERT QUANTITY - 1 EACH

C. ITEM DESCRIPTION - CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

D. LEVEL OF PRESERVATION - MIL-STD-2073-1, METHOD 42

E. WEIGHT - WT 9.5

F. CUBIC FEET -.178 CU

G. MONTH/YEAR PACKED

NOTE

LOT NUMBER SHALL BE IN ACCORDANCE WITH MIL-STD-1168. THE LOWER MOST

MARKING ON THE PACKAGE SIDE CONTAINING THE ITEM NOMENCLATURE SHALL BE THE

AMMUNITION LOT NUMBER.

H. LOT NUMBER - (INSERT LOT NO. ON SIDE OF M19A1 AMMUNITION BOX) - THE WORD “LOT” SHALL PRECEDE THE LOT NUMBER AND SHALL BE UNDERLINED WITH A SOLID LINE APPROXIMATELY 1/8 INCH THICK.

I. CAGE CODE AND PART NUMBER - 53711 - 6784468

NOTE

THE BAR CODE SYMBOLOGY AND HUMAN READABLE INFORMATION (HRI) THAT ARE TO

BE APPLIED SHALL BE IN ACCORDANCE WITH MIL-STD-129.

17. USING ITEM 12, FABRICATE BAR CODE LABELS IN ACCORDANCE WITH MIL-STD-129.

18. THE BAR CODE APPLICATION AND LOCATION SHALL BE IN ACCORDANCE WITH MIL-STD-129.

19. PROPERLY COMPLETE A MATERIAL CONDITION CODE TAG OR LABEL, ITEM 13. PLACE TAG IN ENVELOPE, ADHESIVE - BACKED, WATER RESISTANT, ITEM 14, AND ATTACH TO THE M19A1 AMMUNITION BOX.

SPI-PHST-302

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

NSN 1377-01-446-3750- DODIC SS43

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6784468

6. CAGE

040L3

7. NOMENCLATURE

CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

figure 5

FIGURE 5. WIREBOUND BOX ASSEMBLY

NOTE

IN ORDER TO COMPLY WITH INTERNATIONAL STANDARDS FOR PHYTOSANITORY

MEASURES (ISPM) NUMBER 15, ALL LUMBER SHALL BE MARKED AND HEAT TREATED IN

ACCORDANCE WITH DOD MANUAL 4140.65.

20. THE M19A1 AMMUNITION BOXES SHALL NOT BE SHIPPED WITHOUT BEING OVERPACKED IN WIREBOUND BOX, ITEM 15, OR PALLETIZED. FOUR (4) M19A1 BOXES ARE TO BE PACKED IN A WIREBOUND BOX OVERPACK, SEE FIGURE 1. IF REQUIRED, ENSURE FILLERS/SEPARATORS, FIGURE 5, PER PPP-B-585, ARE USED TO ENSURE A TIGHT PACK.

21. CLOSE WIREBOUND BOX COVER AND SEAL THE WIREBOUND BOX WIRES AS NOTED IN PPP-B-585.

NOTE

SEAL (NSN 5340-00-522-2514) AND WIRE (NSN 9505-00-006-5050) ARE USED TO FABRICATE A

TRACEABLE (ANTIPILFERAGE) SEAL.

22. APPLY ANTIPILFERAGE SEAL TO THE THIRD WIRE FROM THE LEFT OF THE WIREBOUND BOX OPENING. FASTEN SEAL IN SUCH A FASHION TO PREVENT THE WIREBOUND BOX OVERPACK FROM BEING OPENED WITHOUT

BREAKING THE SEAL, ITEM 9 AND ITEM 10.

23. AS A MINIMUM, USING STENCIL INK, ITEM 11, MARK THE INFORMATION ON THE WIREBOUND BOX OVERPACK. IN LIEU OF STENCILING, ALL MARKING MAY BE APPLIED USING PRE-PRINTED ADHESIVE BACKED LABELS. TEXT

SHALL BE BLACK ON A WHITE BACKGROUND.

SPI-PHST-302

2. DATE 3. CURRENT REVISION

BASIC

4. NATIONAL STOCK NUMBER

NSN 1377-01-446-3750- DODIC SS43

5. CAGE NO. - PART/DRAWING NUMBER

53711 - 6784468

6. CAGE

040L3

7. NOMENCLATURE

CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

NOTE

THE FOLLOWING MARKINGS MUST BE UNOBSCURED BY LABELS OR ATTACHMENTS; AND

MUST BE LOCATED AWAY FROM ANY OTHER MARKING THAT COULD SUBSTANTIALLY

REDUCE ITS EFFECTIVENESS.

NOTE

THE LETTERING/MARKINGS SHALL BE IN CAPITAL LETTERS OF EQUAL HEIGHT, CLEARLY

VISIBLE, AND THE LARGEST SIZE PRACTICAL FOR THE PACKAGE SIZE WITHIN THE

ACCEPTABLE RANGE. WHEN MARKING SPACE PERMITS, STENCILED MARKINGS SHALL BE

NOT LESS THAN 1/4 OF AN INCH.

A. THE NATIONAL STOCK NUMBER (NSN) AND NSN 1377-01-446-3750- DODIC SS43. DODIC ON SAME LINE AS NSN.

NOTE

THE QUANTITY ALWAYS PRECEDES THE ITEM DESCRIPTION ON THE SAME LINE THAT THE

DESCRIPTION MARKING BEGINS. THE QUANTITY - ITEM DESCRIPTION MAY BE MARKED

ON MORE THAN ONE LINE IF REQUIRED DUE TO SPACE LIMITATIONS.

B. INSERT QUANTITY - INSERT NUMBER OF M19A1 AMMUNITION BOXES PACKED IN WIREBOUND BOX - 4

C. ITEM DESCRIPTION - CUTTER, EXPLOSIVE ACTUATED MK 33 MOD 0

D. WEIGHT - INSERT WEIGHT OF PACKED WIREBOUND BOX, SEE BLOCK 18

E. CUBIC FEET - INSERT CU FT OF WIREBOUND BOX, SEE BLOCK 19

F. MONTH/YEAR PACKED

NOTE

LOT NUMBER SHALL BE IN ACCORDANCE WITH MIL-STD-1168. THE LOWER MOST

MARKING ON THE PACKAGE SIDE CONTAINING THE ITEM NOMENCLATURE SHALL BE THE

AMMUNITION LOT NUMBER.

G. LOT NUMBER - (INSERT LOT NO. ON SIDE OF WIREBOUND BOX) - THE WORD “LOT” SHALL PRECEDE THE LOT

NUMBER AND SHALL BE UNDERLINED WITH A SOLID LINE APPROXIMATELY 1/8 INCH THICK.

H. CAGE CODE AND PART NUMBER - 53711 - 6784468

NOTE

THE BAR CODE SYMBOLOGY AND HUMAN READABLE INFORMATION (HRI) THAT ARE TO

BE APPLIED SHALL BE IN ACCORDANCE WITH MIL-STD-129.

24. USING ITEM 12, FABRICATE BAR CODE LABELS IN ACCORDANCE WITH MIL-STD-129.

25. THE BAR CODE APPLICATION AND LOCATION SHALL BE IN ACCORDANCE WITH MIL-STD-129.

26. PROPERLY COMPLETE A MATERIAL CONDITION CODE TAG OR LABEL, ITEM 13. PLACE TAG IN ENVELOPE, ADHESIVE - BACKED, WATER RESISTANT, ITEM 14, AND ATTACH TO THE WIREBOUND BOX OVERPACK.

27. PALLETIZE WIREBOUND BOX OVERPACK OF M19A1 AMMUNITION BOXES ON WOOD PALLET IN ACCORDANCE

WITH MIL-STD-1322-1000.

INCH-POUND

MIL-DTL-82968(OS)

23 September 1998

DETAIL SPECIFICATION

CUTTER, EXPLOSIVE ACTUATED, MK 33 MOD 0

This specification is approved for use by Naval Sea Systems Command, Department of the Navy, and is available for use by all Departments and Agencies of the Department of Defense.

1. SCOPE

1.1 Scope. This specification covers the requirements for the manufacture and acceptance of the MK 33

MOD 0 Explosive Actuated Cutter.

2. APPLICABLE DOCUMENTS

2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification.

This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements documents cited in sections 3 and 4 of this specification, whether or not they are listed.

2.2 Government documents.

2.2.1 Specifications, standards, and handbooks. The following specifications, standard, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2).

SPECIFICATIONS

FEDERAL

RR-W-410 Wire Rope and Strand

Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Commander, Indian Head Division, Naval Surface Warfare Center, Standardization Team (Code 840M), 101 Strauss Avenue, Indian Head, MD 20640-5035, by using the Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or sending a letter.

AMSC N/A FSC 1377

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.

Source: http://assist.daps.dla.mil -- Downloaded: 2005-06-14T16:31Z Check the source to verify that this is the current version before use.

STANDARDS

MILITARY

MIL-STD-331 Fuze and Fuze Components, Environmental and Performance Test for

MIL-STD-810 Test Method Standard for Environmental Engineering

Considerations and Laboratory Tests

DOD-STD-2101 Classification of Characteristics

2.2.2 Other Government documents, drawings, and publications. The following other Governmental documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues are those cited in the solicitation.

DRAWINGS

NAVAL SEA SYSTEMS COMMAND (CAGE Code 53711)

DL 6784468 Cutter, Explosive Actuated, MK 33 Mod 0 6570660 Detonator, Non-Electric (Single) 6570661 Detonator, Non-Electric (Dual) 6702805 Initiator, Pyrotechnic Lead

(Copes of other Government documents, drawings, and publications required by contractors in connections with specific acquisition functions should be obtained from or as directed by the contracting officer).

2.3 Non-Government publications. The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of the documents which are DoD adopted are those listed in the issue of the DoDISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DoDISS are the issues of the documents cited in the solicitation (see 6.2).

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)

ASTM E1742 Standard Practice for Radiographic Examination

(Application for copies should be addressed to the American Society for Testing and Materials Customer Service, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959.)

2.4 Order of Precedence. In the event of a conflict between the text of this document and the references cited herein (except for associated specifications or specification sheets), the text of the document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.

3. REQUIREMENTS

3.1 Item definition. The MK 33 MOD 0 Explosive Actuated Cutter (cutter )(see 6.7.1) is approximately 9 inches long and 2.88 inches wide at its cutting base. The cutter weighs approximately 5 pounds in air and 4 pounds in water. The cutter consists of a body assembly, a safety block, and two cavities for Detonators.

The external surfaces are black (see 3.3). The cutter is capable of being operated under water pressure of 28 psig to completely sever a one inch diameter plow steel wire rope.

3.2 First article inspection. When specified (6.2), a sample shall be subjected to first article inspection in accordance with 4.2.

3.3 Conformance to documents. The MK 33 Mod 0 Explosive Actuated Cutter covered by this specification shall be manufactured in accordance with DL 6784468 and all documents listed thereon.

3.4 Materials. All materials used in the manufacture of the cutters shall conform strictly to the specifications referred to on the respective drawings unless specific approval in writing covering a departure therefrom, has been obtained from the cognizant Navy design activity prior to manufacture. When alternate material or methods of manufacture are specified on the drawings, the bidder’s selections shall be clearly stated in the proposal.

3.5 Cutter inspection.

3.5.1 Pin assembly. Following assembly of the cutter blade and pin, the cutter blade edge shall rest securely within the notch of the pin (see 4.4.1).

3.5.2 Environmental requirements.

3.5.2.1 Transportation vibration. The cutter shall meet all acceptability requirements after being subjected to transportation vibration testing (see 4.4.4.1).

3.5.2.2 Salt fog. The cutter shall meet all acceptability requirements after being subjected to the salt fog test (see 4.4.4.2).

3.5.2.3 Rough handling drop-test. The cutter shall meet all acceptability requirements after being subjected to the rough handling drop-test (see 4.4.4.3).

3.5.3 Radiographic requirements. The cutters shall be free of imperfections when radiographed (see 4.4.2).

3.5.4 Ballistic requirements. The cutter shall meet ballistic requirements when subjected to the test prescribed by 4.5.1. The cutter shall be capable of being operated under water to completely sever a one inch diameter plow steel wire rope (see 4.5.2). The one inch diameter wire rope shall be Type I, Class 2, Construction 2 (6 x 19 Warrington) or Construction 3 (6 x 19 Seale), IWRC (Independent wire-rope core)

6 X 7 wire rope with wire-strand core, improved plow steel, uncoated, preformed in accordance with Federal Specification RR-W-410.

3.6 Workmanship. The cutter shall be free of the following defects: poor or incorrect markings, burrs, dents, rust, corrosion, scratches to the black coating, damaged O-rings, chips, dirt, or other defects which could adversely affect ballistic performance. Any cleaning methods shall not be injurious to any of the components nor shall components be contaminated by cleaning agents employed. There shall be no chemical or electro-chemical corrosive or deteriorative effects from the manufacturing process.

4. VERIFICATION

4.1 Classification of inspections. The inspections herein are classified as follows:

a. First article inspection (see 4.2).

b. Quality conformance inspection (see 4.3).

4.2 First article inspection. Unless otherwise specified in the contract or purchase order (see 6.2), first article inspection shall consist of the tests and examinations listed in table I. The first article inspection shall be performed on sample units which have been produced using the same materials, equipment, processes and procedures as will be used in regular production. All parts and materials, including packaging and packing shall be the same as will be used for regular production and shall be from the intended sources of supply.

Any quantity production prior to notification by the contracting agency of the first article sample acceptability will be at the contractor’s risk.

TABLE I. First article Tests.

Examinations and Tests Sample

1 2 3 4 5 6 7 8 9 10 11 12

Visual Examination X X X X X X X X X X X X (3.3, 3.4, 3.6, 4.2, 4.4.3)

Radiographic Examination (4.4.2) X X X X X X X X X X X X Pin Assembly (4.4.1) X X X X X X X X X X X X Transportation Vibration Test (4.4.4.1) X X X Salt Fog Test (4.4.4.2) X X X X Rough Handling Drop Test (4.4.4.3) X X X Function Test (4.5.1) X X X X X X X X X X Retain Samples X X

4.2.1 Sample size. The first article sample size shall consist of twelve (12) assembled cutters, nine (9) sets of unassembled parts, and one (1) set of unassembled parts without coating or final protective finish.

The sample shall be manufactured in the same manner, using the same materials, equipment, processes, and procedures as used in regular production. After inspection and provisional acceptance at source, the first article sample shall be inspected for all requirements of the drawing and specifications. The Government reserves the right to require new first article samples until an acceptable sample is submitted (see 6.5).

4.2.2 Inspection routine. Ten (10) cutters shall be expended in the tests listed in Table I and two (2) shall be retained for investigative purposes.

4.2.3 Failure. Failure of the sample to meet the requirements of 3.3 through 3.6 shall be cause for rejection of the first article sample.

4.3 Quality conformance inspection. Quality conformance inspection shall consist of verification of the cutter characteristics and requirements of DL 6784468 and the tests and examinations of Table II.

TABLE II. Quality Conformance Tests and Examinations.

Item Nature of Test Requirement Test Classification

(DOD-STD-2101)

Cutter Visual Examination 3.6 4.4.3 (M101)

Cutter Radiographic Examination 3.5.3 4.4.2

Cutter Pin Assembly 3.5.1 4.4.1 (M102)

Cutter Ballistic Requirements 3.5.4 4.5.1 (M103)

Cutter Preservation-packaging, 5.1 4.4.3 (M104) Packing and Marking

4.3.1 Lot size. Unless otherwise specified (see 6.2), the production lot size shall be not less than 2 and not greater than 3000. Cutters required for all test purposes shall be selected from the production lot and shall not be applied as part of the quantity specified for delivery by the contract.

4.3.2 Sampling. A sample of cutters for ballistic test shall be selected from each production lot in accordance with table III. In addition to the sample of cutters for ballistic test, two (2) additional cutters shall be furnished from each production lot to be retained for investigative purposes.

4.3.3 Classification of characteristics. The characteristics verified by the tests and examinations herein are classified as critical, major, or minor in accordance with DOD-STD-2101. Tests and examinations that verify critical characteristics are identified by the symbol (C) and major characteristics by the symbol (M).

The number following the classification symbol indicates the serial number of the test or examination. Tests and examinations which are not annotated with a classification code are classified minor.

TABLE III. Quality Conformance Sample Size.

Lot Size Sample Size Retained Sample

20 - 500 10 2

501 - 1000 15 2

1001 - 1500 20 2

1501 - 2000 25 2

2001 - 2500 30 2

2501 - 3000 35 2

4.4 Test.

4.4.1 Pin assembly inspection. One hundred percent examination after cutter blade and pin assembly shall demonstrate that the cutting edge of the cutter blade is resting in a seated position within the notch in the pin. An assembly wherein the cutting edge of the cutter blade is not in seated position within the pin notch shall be considered defective. Cutters that fail to meet the requirements of 3.5.1 are defined as defective.

4.4.2 Radiographic examination. All first article and lot acceptance test samples shall be radiographically examined in accordance with ASTM-E1742. Any observable imperfections in components or assembly shall be cause for rejection. If any assembly or component defects are noted, the contractor shall 100 percent X-ray the represented lot and submit the radiographs to the design activity for review. The cutters shall be positioned for the most revealing view with the long axis perpendicular to the x-ray beam.

The radiographs shall be in consecutive order and each radiograph shall carry a permanent identification of the cutters displayed thereon. The radiograph identification shall include item nomenclature, the complete lot number, contract number and complete span of test control numbers displayed thereon. Any missing test control numbers shall be identified on the radiograph. If radiographs of the entire production lot are required they shall be at the expense of the contractor. Defective assemblies found during radiographic review shall be removed from the production lot.

4.4.3 Visual examination. All cutters shall be visually examined. Cutters having any of the defects of 3.3, 3.4, 3.5.1, and 3.6 shall be rejected. The preservation-packaging, packing, and marking of the cutter shall be examined for conformance to section 5.

4.4.4 Environmental tests.

4.4.4.1 Transportation vibration test. The cutters, enclosed within their shipping containers, shall be subjected to transportation vibration test B2 of MIL-STD-331 at 23 ± 10 °C. Defectives are cutters that fail to meet the requirements of 3.5.2.1.

4.4.4.2 Salt fog test. The cutters, outside of their shipping containers, shall be subjected to a forty-eight hour salt fog test defined in MIL-STD-810, Test Method 509.3. After completion of the test, the cutters shall meet the requirements of 3.3 through 3.5. Defectives are cutters that fail to meet the requirements of 3.5.2.2.

4.4.4.3 Rough handling drop test. The unpacked cutter shall be dropped, in random orientations, onto a non-yielding surface. Four drops from 36 inches and eight (8) drops from 18 inches. Defectives are cutters that fail to meet the requirements of 3.5.2.3

4.5 Ballistic tests.

4.5.1 Function test. The cutter shall be functionally tested in a suitable open tank capable of holding at least three feet of water. The tank shall include internal means for supporting the cutter. Prior to testing, a nine inch length of one inch diameter plow-steel wire rope per RR-W-410 shall be secured by the cutter spring below the cutter blade. One (1) Drawing 6570661 Non-Electric (Dual) Detonator or two (2) Drawing 6570660 Non-Electric (Single) Detonator shall be installed in the firing head and secured by the cap. The cutter shall then be mounted within the tank no less than two feet beneath the water surface and then the detonators shall be fired by means of a Drawing 6702805 Pyrotechnic Lead Initiator. Cutters that fail to meet the requirements of 3.5.4 are defined as defective.

4.5.2 Acceptance criteria. All cutters subjected to the ballistic tests of 4.5.1 shall meet the requirements of 3.5.4. A failure of any cutter to meet this requirement shall be cause for rejection of the lot represented.

4.6 Retest. There shall be no retests.

4.6.1 Test failure. If test failure is attributable to an assignable cause, excluding the cutter, original test results should be discarded and that portion of the test reconducted.

5. PACKAGING

5.1. Packing. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2). When actual packaging of materiel is to be performed by DOD personnel, these personnel need to contact the responsible packaging activity to ascertain requisite packaging requirements. Packaging requirements are maintained by the Inventory Control Point’s packaging activity within the Military Department of Defense Agency, or within the Military Department’s System Command. Packaging data retrieval is available from the Military Department’s or Defense Agency’s automated packaging files, CD- ROM products, or by contacting the responsible packaging activity.

6. NOTES

(This section contains information of a general or explanatory nature that may be helpful but is not mandatory.)

6.1 Intended use. The cutter is an underwater component used by a diver for ballistically severing a one inch diameter plow steel wire rope (cable) under seawater at a pressure of 28 psig. This cutter is used for special military underwater operations (i.e., by the SEALS). There is no commercial application for this design.

6.2 Acquisition requirements. Acquisition document must specify the following:

a. Title, number, and date of this specification.

b. Issue of DODISS to be cited in the solicitation, and if required, the specific issue of individual documents referenced (see 2.2 and 2.3).

c. Item definition (see 3.1 and 6.7.1).

d. Whether first article sample is required, and if so, specify the test activity (see 3.2).

e. First article inspection continuity (see 4.2 and 6.6).

f. Sample size (see 4.2.1 and 6.5).

g. Production lot size and test activity (see 4.3.1).

h. Items of data required for each first article and production lot.

i. Directions for shipping ballistic sample to the activity conducting production lot acceptance test.

j. That the safety precaution requirements of the “Contractor’s Safety Manual for Ammunition, Explosives, and Related Dangerous Material, “DOD 4145.26M are applicable. NOTE: When this

Specification is used as part of the description of work to be accomplished by a Government activity, the safety precaution requirements of “Ammunition and Explosives Ashore,” OP5 are applicable.

6.3 Data. For the information of contractors and contracting officers, any of the data specified in (a) subparagraphs below, (b) applicable referenced documents in section 2 or (c) referenced lower-tier documents, need not be prepared for the government unless specified in the contract of order. The data to be furnished should be listed on DD Form 1423 (Contract Data Requirements List) which should be attached to and made part of the contract or order. NAVSUP Form 4200/15 (Drawings, Lists, and Specifications Required) should be attached where applicable.

6.4 Ammunition Data Card. Data cards should be prepared in accordance with MIL-STD-1168 and should state the quantity and destination.

6.5 First Article. When a first article inspection is required, the contracting officer should provide specific guidance to offerors that the items should be a first article sample. The first article should consist of twelve (12) assembled cutters, nine (9) sets of unassembled parts, and one set of unassembled parts without coating or final protective finish. The contracting officer should also include specific instructions in acquisition documents regarding arrangements for examination, approval of first article test results, and disposition of first articles. Invitations for bids should provide that the Government reserves the right to waive the requirement for samples for first article inspection to those bidders offering a product which has been previously acquired or tested by the Government, and that bidders offering such products, who wish to reply on such production or test, must furnish evidence with the bid that prior Government approval is presently appropriate for the pending contract. Bidders should not submit alternate bids unless specifically requested to do so in the solicitation.

6.6 First Article Inspection Continuity. The contracting officer should insure that the first article inspection be performed on sample units which have been produced using the same materials, equipment, processes and procedures as will be used for regular production and should be from the intended sources of supply. Any quantity production prior to notification by the contracting agency of the first article sample acceptability will be at the contractor’s risk.

6.7 Definitions.

6.7.1 Cutter. The term “cutter” means the Cutter, Explosive Actuated, MK 33 MOD 0, DL 6784468 (see

3.1 and 6.2).

6.8 Conflicting Requirements. Refer in writing to the procuring agency for clarification, any conflicting requirements arising between this specification and any specification, publication, or drawing listed herein.

6.9 Subject term (key word) listing.

Ballistic test Cable cutter Detonator, non-electric Diver equipment Pyrotechnic initiator Submerged component Wire rope

Custodians: Preparing activity:

Navy - OS Navy - OS

(Project 1377-0095)

STANDARDIZATION DOCUMENT IMPROVEMENT PROPOSAL

INSTRUCTIONS

1. The preparing activity must complete blocks 1, 2, 3, and 8. In block 1, both the document number and revision letter should be given.

2. The submitter of this form must complete blocks 4, 5, 6, and 7.

3. The preparing activity must provide a reply within 30 days from receipt of the form.

NOTE: This form may not be used to request copies of documents, nor to request waivers, or clarification of requirements on current contracts. Comments submitted on this form do not constitute or imply authorization to waive any portion of the referenced document(s) or to amend contractual requirements.

I RECOMMEND A CHANGE: 1. DOCUMENT NUMBER 2. DOCUMENT DATE (YYMMDD)

MIL-DTL-82968(OS) 98-09-23

3. DOCUMENT TITLE

CUTTER, EXPLOSIVE ACTUATED, MK 33 MOD 0

4. NATURE OF CHANGE (Identify paragraph number and include proposed rewrite, if possible. Attach extra sheets as needed.)

5. REASON FOR RECOMMENDATION

6. SUBMITTER

a. NAME (Last, First, Middle Initial) b. ORGANIZATION

C. ADDRESS (Include Zip Code) d. TELEPHONE (Include Area Code) 7. DATE SUBMITTED

(1) Commercial

(2) DSN

(If applicable)

(YYMMDD)

8. PREPARING ACTIVITY

a. NAME b. TELEPHONE (Include Area Code) Commander, Indian Head Division Naval Surface Warfare Center

(1) Commercial (2) DSN…