ADC_MASTER_Rev_12.pdf

AMMUNITION DATA CARD MASTER Rev 12

12 April 2016

Ammo Card Listing

* * * * AMMUNITION DATA CARD * * * *

NSN 1377009991212 M009 (NSN AND DODIC WITH NO DASHES)

NOMENCLATURE CARTRIDGE IMPULSE, MK 99 MOD 1 (INCLUDE MODEL, SEE SECT B of KT)

LOTNUMBER PQP06A008-001 (PER MIL-STD-1168)

SERIAL NUMBER (ENTER N/A. SERIAL NUMBER INFORMATION WILL BE ENTERED IN REMARKS FIELD)

CONTRACTOR PROVEN QUALITY PRODUCTS, INC

NET QUANTITY 2722 (QTY AVAILABLE TO SHIP AFTER LATS, RETAINS AND REJECTS REMOVED

FROM LOT)

PACKING 1 PER BAG/2 PER FBB/20 MAX PER WOODEN BOX /SPI 01-0633165h (GIVE DETAILS

AND INCLUDE SPI OR PACKAGING DWG NUMBERs)

CONTRACT/ORDER NUM N0010406CK999 (PRIME CONTRACT NUMBER - NO DASHES)

PURCHASE ORDER NUM (SUBCONTRACTOR PURCHASE ORDER NUMBER FROM THE PRIME

CONTRACTOR)

DRAWING NUMBER 951AS111 (USE GOVT DWG #; IF NONE USE KTR ITEM P/N; SEE SECT B OF KT)

* DRAWING TAB

DRAWING REV - (IF NONE PUT “N/A“)

SPEC NUM MIL-C-99999

SPEC REV C

SPEC AMEND 1

DATE STARTED 01/01/2006 (MM/DD/YYYY; MUST MATCH MONTH LETTER IN LOT NUMBER; DATE

PRODUCTION LOADING OR ASSEMBLY STARTED, UNLESS OTHERWISE SPECIFIED BY PRODUCT

ASSEMBLY DRAWING OR SPECIFICATION)

DATE COMPLETED 04/20/2006 (DATE LOT WAS COMPLETED)

DATE INSPECTED 05/01/2006 (DATE LOT PRESENTED TO DCM QAR FOR INSPECTION/SAMPLES)

* LINE

* ZONE WEIGHT

CHARGE WEIGHT .000260 LB (MEASURING UNIT IN POUNDS)

* INDEX OF POWDER

* MAX PACK DEPTH (US)

* MAX PACK DEPTH (METRIC)

* PROD PACK DEPTH

EXPLOSIVE WT PKG .1040 LB (N.E.W. FOR ALL UNITS CONTAINED IN OUTER MAX PACK)

TEST SAMP 47 (TOTAL # OF LAT SAMPLES INCLUDING RETAINS; SEE NOTES KTR TESTED)

TS-SENT-TO-PG 4 (TEST ACTIVITY CODE WHERE LATS ARE SENT TO; PULL DOWN SCREEN)

TS-DATE-SHIPPED 06/29/2006 (MM/DD/YYYY)

TS-MODE-SHIPPED FEDEX (METHOD OF SHIPMENT)

DOT NOMENCLATURE CARTRIDGES, POWER DEVICE (UN PROPER SHIPPING NAME, SECT D)

HAZARD CLASS 1.4C (HAZ CLASS & COMPATIBILITY CODE PER SECTION D OF CONTRACT)

GOV'T QA ACTIVITY 039 (DCM ACTIVITY CODE FOUND IN WARP MANUAL PGs 57-58) DISPOSITION PA (PA - PENDING ACCEPTANCE {LATs}; AC – ACCEPTED LOT (APPROVAL LTR)

GOV'T INSPECTOR JOE G. DCAS

DATE SIGNED 06/25/2006 (DATE SIGNED BY GOV’T INSPECTOR)

COMPONENTS ****************************************** (LIST ALL COMPONENTS, NOT JUST EXPLOSIVES, INCLUDING EXPLOSIVE SUB-ASSEMBLY COMPONENTGS WHEN NOT COVERED BY A SEPARATE

AMMUNITION DATA CARD)

COMPONENT DRAWING NO. MANUFACTURER DATE LOT NUMBER QTY

(INCLUDE DWG REV, SHOW N/A FOR NO REV) (OF COMPONENT)

O-RING MS3324-8 A HANCOCK, INC 1205 23026 2775

ADHESIVE MMM-A-134B 3M SEALANTS 0405 36669 AR

PRIMER MIX 878 2240790C PQP, INC 0305 PQP123 2.5 LB

PROPELLANT 855AS222A GFM 1205 HES 5806 350 GM

CLOSURE DISC 875AS444A ALVIN, CORP 0805 33217 2775

FIRING PIN 2513655B SHARP, INC 0605 35889 2775

SPRING 5558990B SLINKY SPRINGS 0705 77899 2775

SHEAR PIN 838AS444B REIMER PINS 0705 99787 2775

SET SCREW 2246777B SCREWS UNLIMITED 0505 06778 2775

RING, LOCK 777AS444A BOYD RINGS, INC 0605 87877 2775

CTG BODY 777AS888C KRIKSTAN BODIES 1105 55676 2775

PRIMER 877AS999B GFM 0605 OLIN 593 2775

REMARKS **********************************(LIST USEFUL LOT INFORMATION NOT ACCOUNTED FOR IN

OTHER ADC FIELDS)

1. (LOT S/N RANGE: 001 THRU 2775)

2. LAT qty x-ea S/N’s: 002, 022, 034, 145, 179, 222, 345, 478, 666, 788, 998, 1005, 1035, 1165, 1245, 1356, 1599, 1655, 1788, 1889, 2190, 2001, 2069, 2100, 2267, 2345, 2544, 2699, 2701, and 2722.

3. Retain S/N’s: 003,033 and 200.

4. REJECT S/N’s: 175, 435, 1050, and 2233.

NOTE: AN ACCURATE AND UNDERSTANDABLE ACCOUNTING OF ENTIRE LOT BY SERIAL NUMBER

IS REQUIRED. TERMS SUCH AS “ATTRITION”, “EXCESS” OR “RESIDUAL” CAUSE CONFUSION AND SHALL NOT BE USED. TENSILE TEST SPECIMENS FOR LINEAR PRODUCTS SHALL BE IDENTIFIED

BY SERIAL NUMBER.

5. KTR ITEM P/N CORRESPONDS TO GOVT DWG 951AS111 (ONLY IF GOVT DWG # IS NOT USED

IN ABOVE SECTION)

6. LOT REWORKED FOR SHEAR PINS PER APPROVED REWORK PROCEDURE # PQP RW06-

001. WAIVER AND DEVIATION DATA ******** (LIST ALL INDIVIDUALLY, DO NOT GROUP; LIST

APPROVAL # AND BRIEF DESCRIPTION)

7. RFW WAIVER # FY06-W111; SIX UNITS FAILED PMAX REQUIREMENT OF 3100 PSI WITH WORST

CASE BEING 2979 PSI.

8. RFD DEVIATION FY06-D115; ALLOWS THE USE OF ALTERNATE MATERIAL (BRASS) IN PLACE

OF CHIPBOARD FOR THE CARTRIDGE WAD.

** ADDITIONAL AMMO DATA CARD HELPFUL HINTS/REFERENCE NOTES **

THE ABOVE IS MADE UP OF DIFFERENT LOT SCENARIOS TO PROVIDE EXAMPLES. THIS IS

MEANT TO BE USED AS A GUIDE TO HELP REMOVE FRUSTRATION AND PROVIDE SOME

CONSISTENCY FOR THE INPUTTERS AND THE REVIEWERS. IT WILL NOT ADDRESS ALL

SITUATIONS. FOR MORE

DETAILS GO TO THE WORLDWIDE AMMUNITION-data REPOSITORY PROGRAM (WARP) USER’S MANUAL

ON THE WARP WEBSITE BELOW. IF STILL UNSURE, SEEK ADDITIONAL GUIDANCE FROM TECHNICAL

ACTIVITY IN CONTRACT (KT). (NOTE: TO ACCESS WARP, YOU MUST HAVE A CAC OR PURCHASE

AN ECA THROUGH A GOVERNMENT APPROVED VENDOR SUCH AS IdenTrust

(http://identrust.com/warp/)).

WARP WEBSITE – https://mhpwarp.redstone.army.mil http://identrust.com/warp/))

AMMUNITION DATA CARD (ADC) SERVES AS A “BIRTH CERTIFICATE” FOR LOT – GIVES ALL

DETAILS OF LOT MANUFACTURE AT FINGERTIPS. USED FOR MALFUNCTION INVESTIGATION AND

AMMUNITION RECLASSIFICATION. INCORRECT OR INCOMPLETE INFORMATION ON ADC’S COMES

DOWN TO A SAFETY ISSUE.

AMMUNITION DATA CARD IS NOT INTENDED TO INDENTIFY SPECIFIC SHIPMENTS WITHIN A GIVEN

LOT.

* DENOTES FIELDS NOT REQUIRED FOR CADs/CTGs

PACKING: THERE ARE 2 LINES AVAILABLE SO GIVE SPECIFIC DETAILS OF HOW ITEMS WERE

PACKED INCLUDING INNER, INTERMEDIATE (if required) AND OUTER PACKAGING.

INCLUDE NUMBER OF UNITS IN EACH TYPE OF PACKAGING CONTAINER FOR THE

NORMAL MAXIMUM PACKAGING CONFIGURATION. INCLUDE SPI OR PACKAGING DRAWING

NUMBER(s).

ABBREVIATIONS: LB = POUNDS, GR = GRAINS, GM = GRAMS, AR = AS REQUIRED

IF TESTED AT CONTRACTOR’S FACILITY – PUT TOTAL NUMBER (INCLUDING RETAINS) OF

SAMPLES IN THE “TEST SAMP” FIELD AS STATED IN THE CONTRACT AND THEN UNDER “REMARKS”

PUT # OF RETAINS SHIPPED TO NSWC IHD; FOR EXAMPLE: 45 UNITS TESTED AT CONTRACTOR’S

FACILITY AND 2 RETAINS SHIPPED TO NSWC INDIAN HEAD ON 2/19/2006. FOR “TS-SENT-TO-

PG” USE ALPHA “O” WHICH DESIGNATES “ON-SITE FACILITY”(PRIVATE CONTRACTOR ONLY).

DIFFERENCE BETWEEN THE LAT AND PRODUCTION LOT ADC - THE ONLY DIFFERENCES BETWEEN

THE LAT AND PRODUCTION LOT ADC SHOULD BE THE DISPOSITION LINE FROM “PA” TO “AC”

UNLESS THERE ARE REJECTED SERIAL NUMBERS OR WAIVERS/DEVIATIONS THAT NEEDS TO BE

ADDED IN THE APPROPRIATE SECTIONS.

EXPLOSIVE SUB-COMPONENTS- CARTRIDGES (CTGs), INITIATORS, ETC. NOT MANUFACTURED BY

THE END ITEM MANUFACTURER SHALL HAVE THEIR OWN ADC. USE END ITEM NSN & DODIC.

THERE ARE TWO OPTIONS FOR SUBCONTRACTED EXPLOSIVE ITEMS:

1. IF THERE IS A FLOW DOWN REQUIREMENT FROM THE PRIME TO PREPARE DATA CARDS AND THE

SUBCONTRACTOR USES THE WARP PROGRAM – THE SUBCONTRACTOR WOULD USE THE PURCHASE

ORDER NUMBER FROM THE PRIME CONTRACTOR IN THE PURCHASE ORDER NUMBER FIELD AND WOULD

ENTER THE PRIME CONTRACT NUMBER IN THE CONTRACT/ORDER NUMBER FIELD. GARA/QAR FOR

THE SUBCONTRACT WOULD NOT HAVE OVERSIGHT OF THE PRIME CONTRACT NUMBER.

2. IF THE SUBCONTRACTOR IS NOT ABLE TO USE THE WARP SYSTEM FOR THE DATA CARDS THEN

THEY WOULD PROVIDE THE PRIME CONTRACTOR WITH THE INFORMATION AND THE PRIME WOULD

ENTER THE INFORMATION ON THEIR DATA CARD.