DRAFT_PWS.doc

DIESEL ENGINE TRAININ PWS

PERFORMANCE WORK STATEMENT

1.0 Background: General Support Maintenance Company(GSM Co), 2d Maintenance Battalion, II Marine Expeditionary Force (II MEF), Marine Corps Base (MCB), Camp Lejeune, NC provides support to the operating forces of II MEF. One of GSM Co. tasks from its mission statement is to provide field level maintenance and configuration management on motor transport, ordnance and engineer equipment secondary reparables (SecReps) from the secondary reparable float. These SecReps include, but not limited to engines, transmissions, fuel pumps, starters and alternators.

GSM is comprised of various Military Occupational Specialties (MOS): 3521 Motor Transport Mechanic; 1341 Heavy Equipment Mechanic; 2141 Amphibious Assault Vehicle Mechanic; 2147 Light Assault Vehicle Mechanic, which conduct maintenance on the SecReps. In order to meet the unit’s mission statement, it is required of the Marines to repair SecReps from different communities. This type of training is required to ensure the unit’s accomplishment of their mission statement and to continue to provide support to the operating forces.

2.0 Objectives: To provide the Marines of GSM Co. additional training in the inspection, repair, and testing of diesel engines. The training must consist of the following items:

2.1 Engine Disassembly, Cleaning, and Inspection Techniques and Procedures

2.2 Boring/Honing of cylinders, resurfacing deck areas, installation of cam bearings, expansion plugs, and oil galley plugs Techniques and Procedures

2.3 Engine Assembly Techniques and Procedures

2.4 Dynamometer Testing Techniques and Procedures

3.0 Scope: The Contractor shall provide all services at FC-280 2d Maintenance Battalion, Camp LeJeune, NC. The services shall be completed in two, four week training sessions; Monday thru Friday from 0800 to 1700. The training will be given to (10) Marines. The first training session shall start no later than (2) weeks after award of contract. The second training session shall start (6) months following the completion of the first training session.

4.0 Tasks/Performance Requirements Summary:

· Identification of all parts and subassemblies of diesel engines.

· Identification and use of appropriate common use and specialty tools needed for disassembly of diesel engines.

· Inspection of all components for serviceability, damage and recoverability using special tools such as micrometers, dial indicators, bore gauges, etc.

· Use of the Magnetic Particle Inspection Machine to conduct non-destructive tests and identify cracks, fractures and breaks in the engine block, heads, crankshafts, can shafts and other engine components.

· Identify, per applicable technical manuals, all recoverable/repairable items and instruct/teach how to determine items are unserviceable. Items include but not limited to cylinder heads, engine block, fuel metering pump, etc.

· Identify and create parts list, based off the inspection process per applicable technical manuals.

· Instruction on the proper operation of the Sunnen Vertical Honing Machine, Valve Guide and Seat Machine, Centerless Valve Refacer, and Rodgers Machine Co. Surface Milling Machine

· Engine Assembly preparation

· Instruction on the proper assembly, installation, and measurements of all engine components during a complete engine rebuild

· Final quality control procedures to ensure quality engine build

· Inspection, adjustments and tuning of engine during dynamometer testing procedures per applicable technical manuals

· Final quality control procedures, checks and services to determine pass/fail criteria of engine per manufacturer’s specification.

· Recommend changes to current techniques, tactics and procedures of the engine repair/testing phases.

5.0 Deliverables:

1. First session to start 14 days after award of contract.

2. Proposed teaching curriculum submitted to contracting officer within 5 working days after award of contract.

6.0 Government Furnished Property: GSM Co will provide (6) diesel engines technical publications, , all required repair parts, and tool kits. In addition GSM Co has the following equipment available to conduct cleaning, repair, and testing of the engine and components:

1. DCM Tech Mfr. Magnetic Particle Inspection Machine; Model MPI-4830B

2. Axe Mfr. Parts Washer; Model SW50GHT

3. Sunnen Vertical Honing Machine; Model SV-10-D

4. Sunnen Valve Guide and Seat Machine; Model VGS-20-P

5. Sunnen Centerless Valve Refacer; Model VR-7000-K

6. Rodgers Machine Co. Surface Milling Machine; Model RMC-10V

3. Power Test Engine Dynamometer; Model 25x18 and 50x02

7.0 Place of Performance: FC-280 GSM maintenance bay, 2d Maintenance Battalion, Camp LeJeune, NC