J-1 SAMPSON 3A1 CMAV Draft Work Item Package.pdf

PDF 1 MB Posted Jun 1, 2022

Attached to: USS SAMPSON 3A1 CMAV Federal contract opportunity
Solicitation number: N4523A22R0555
Issued by: Department of the Navy Naval Supply Systems Command

About this file

Written by GovTribe AI · Dec 28, 2023

This pre-solicitation notice provides information for a planned firm-fixed price contract award to perform Continuous Maintenance Availability 3A1 on the USS Sampson (DDG 102). The Regional Maintenance Center at Puget Sound Naval Shipyard intends to set aside this contract 100% for small businesses under NAICS code 336611, with work to take place at the PSNS/IMF Everett Detachment from November 7th to December 2nd 2022. The solicitation will be sent to all Master Ship Repair Agreement and Agreement for Boat Repair holders with approved Pacific Northwest Region agreements for DDG-51 class repair. Interested offerors must be registered in the System for Award Management and possess necessary qualifications to execute a master agreement before contract award. Information provided in response to this notice is for planning purposes only and cannot form a binding contract.

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DEPARTMENT OF THE NAVY

NWRMC (NMD)

USS SAMPSON (DDG 102)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: TPPC-DDG102-NWRMC23-S001

SHIP CHARACTERISTICS

FEET INCHES 510 9LENGTH OVERALL

FEET INCHES 0 0MAX. BEAM AT DESIGN WATERLINE

FEET INCHESEXTREME BEAM INCLUDING APPENDAGES

FEET INCHES 20 8DRAFT (MAX. NAVIGABLE) (FWD.)

FEET INCHES 20 8DRAFT (MAX. NAVIGABLE) (AFT.)

LONG TON 7,025LIGHT DISPLACEMENT

9,200 LONG TONFULL LOAD DISPLACEMENT

INCHESFEET 146 1HEIGHT OF MAST ABOVE DESIGN WATERLINE

0 0

INCLUDES ALL CHANGES THROUGH 5/31/2022

INDEX

SHIP: USS SAMPSON (DDG 102) TPPC-DDG102-NWRMC23-S001

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-23 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 10/01/2021 Original

009-02 Environmental Compliance Report for Material Usage; accomplish 10/01/2019 Original

009-03 Toxic and Hazardous Substance; control 10/01/2019 Original

009-04 Quality Management System; provide 10/01/2021 Original

009-05 Temporary Access; accomplish 10/22/2021 CH-1

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

03/06/2020 Original

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

10/01/2021 Original

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 10/01/2021 Original

009-10 Asbestos-Containing Material (ACM); control 10/01/2019 Original

009-18 Mine Warfare Ships Magnetic Material; control 10/01/2021 Original

009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original

009-20 Government Property; control 10/01/2021 Original

009-21 Logistics and Technical Data; provide 10/01/2018 Original

009-23 Interference; remove and install 10/01/2021 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

10/01/2021 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

10/01/2018 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

10/01/2021 Original

009-60 Schedule and Associated Reports for CNO Availabilities; provide and manage 10/01/2021 Original

009-61 Shipboard Use of Fluorocarbons; control 10/01/2021 Original

009-67 Integrated Total Ship Testing; manage 10/01/2021 Original

009-69 Heavy Weather/Mooring Plan; provide 10/01/2021 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and

Housekeeping for Unmanned Vessels; accomplish

10/01/2021 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2021 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

05/05/2022 CH-2

009-74 Occupational, Safety and Health Plan; accomplish 10/01/2021 Original

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 10/01/2019 Original

009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original

009-84 Threaded Fastener Requirements; accomplish 10/01/2021 Original

009-88 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tanks, Spaces, and Piping, including Sewage or MOGAS-Contaminated Tanks, Spaces, and Piping; certify

10/22/2021 CH-1

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

03/06/2018 Original

Page 1 of 4 EXECUTING WORK

ITEM_NO. TITLE CHANGE DATE CHANGE

009-99 Ship Departure Report; provide 05/05/2022 CH-2

009-100 Ship's Stability; maintain 03/06/2018 Original

009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage

10/01/2021 Original

009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 10/01/2021 Original

009-122 Temporary Padeye; install and remove 10/22/2021 CH-1

009-125 Boats Less Than 65 Feet Long; accomplish 05/05/2022 CH-2

Page 2 of 4 EXECUTING WORK

CATEGORY II. FY-23 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER.

TITLE CHANGE DATEITEM NO. CHANGE

009-11 Insulation and Lagging; accomplish 10/01/2021 Original

009-12 Weld, Fabricate, and Inspect; accomplish 10/01/2021 Original

009-13 Meter, Gauge, Switch, and Thermometer; repair 10/01/2021 Original

009-15 Rotating Machinery; balance 10/01/2019 Original

009-25 Structural Boundary Test; accomplish 10/01/2021 Original

009-26 Deck Covering; accomplish 10/01/2021 Original

009-32 Cleaning and Painting Requirements; accomplish 05/05/2022 CH-2

009-58 Pump and Driver Shaft Alignment; accomplish 03/06/2020 Original

009-71 Piping System; test 10/01/2021 Original

009-103 Weight and Moment Change Data; provide 10/01/2021 Original

Page 3 of 4 EXECUTING WORK

ITEM NO. TITLE

Administrative Purpose; accomplish000-00-001

2A Reduction Gear Standby Lube Oil Service Pump (LOSP); overhaul262-42-001

Waste Water Tank Level Indicator; replace437-21-001

Cooling Coil; replace512-11-001

Countermeasure Washdown (CMWD) Nozzle Zone One, 2 and 4 Piping;

clean

523-11-001

01 Level Drain Piping: repair528-11-001

Window Wash System Piping; clean and repair533-11-001

Retractable Bitt; repair582-11-001

Vacuum, Collection, Holding and Transfer (VCHT) System Piping;

replace

593-11-001

Stanchion; repair612-11-001

False Deck Frame; repair622-12-001

Aft Close-In Weapon System (CIWS) Deck; preserve631-21-001

Shaft Grounding Assembly Banding; replace633-21-001

Chemical - Resistant Floor Covering; resurface634-11-001

Non-Critical Nonskid; install634-11-002

Chemical - Resistant Floor Covering System; install634-11-003

Barber Shop Counter; replace654-11-001

Staging for Ship's Force Use; provide991-12-001

Temporary Staging For Deck House; provide991-12-002

Staging For Ship's Force Use; provide991-12-003

Wharf and Pier Laydown Area; utilize and manage992-10-001

Temporary Service; provide992-11-001

Bilge Cleaning and Pumping; accomplish992-31-001

Environmental Protection and Hazardous Waste Management Program;

provide

998-31-001

Hazardous Waste Produced on Naval Vessel; control998-41-001

Page 4 of 4 EXECUTING WORK

SHIP: USS SAMPSON (DDG 102) ITEM NO: 000-00-001

COAR: 26 PCN: SERV-L253

LWT FILE NO: 000-001 CMP: NONE

REVISED: 16 FEB 2020 PLANNER: DULANEY, MICHAEL

GUINN, KENNETH

SSP: TPPC-DDG102-NWRMC23-S001 1 of 1 ITEM NO: 000-00-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Administrative Purpose; accomplish

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 None,

3. REQUIREMENTS:

3.1 Prepare and submit each report generated by the requirements of NAVSEA Standard Items and any other required documentation, that is not tied to a specific Work Item, to the SUPERVISOR.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 262-42-001

COAR: 26 PCN: EM02-2739

CSWT FILE NO: 262-043 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: BIGWARFE, JOSEPH

DULANEY, MICHAEL

HAGEN, KEVIN

LANDIS, ROLAND

SSP: TPPC-DDG102-NWRMC23-S001 1 of 4 ITEM NO: 262-42-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: 2A Reduction Gear Standby Lube Oil Service Pump (LOSP);

overhaul

1.2 Location of Work:

1.2.1 Engine Room Number 2 (4-254-0-E)

1.3 Identification:

1.3.1 Quantity (One EA), Standby Lube Oil Service Pump, Mfr.: Warren Pumps LLC, Mfr. Dwg.: PL-D-4569 Rev N, Mfr. Id: 575 TS, Rotary, 180 GPM, 70 PSI, 1,780 RPM, Find Number PMP04, Plan 4A-5A, Sheet 4A of

2.3, APL: 016021623

1.3.2 Quantity (One EA), Standby Lube Oil Service Pump Motor, Mfr.:

Hansome Energy Systems Inc., Mfr. Dwg.: A-405-139, Mfr. ID: A-405- 139, 440 Volts, 60 Hz, 3 Phase, 60/30 HP, 1,800/900 RPM, APL:

173870116

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 S6225-KH-MMA-010 Rev 5, Lube Oil Service Pump Type 575-TS, CG-47 Class and Reduction Gear Standby Lube Oil Pump for DDG-51 Class

2.3 262-6567440 Rev J, DDG51 Class Prpln Rdcn Gear Lubo Svce Pp Diag

2.4 S9AA0-AB-GOS-010/GSO Rev 9, General Specifications for Overhaul of Surface Ships GSO Apr 2016 Edition

2.5 802-5959353 Rev BT, Military Standard 777D Modified for DDG-51 Class, Schedule of Piping, Valves, Fittings and Associated Piping Components

2.6 26242-3-001 Rev A, Lube Oil Service Pump and Motor Operational Test

3. REQUIREMENTS:

3.1 Remove and dispose of each system fluid from the equipment listed in

1.3 and located in 1.2, in accordance with each federal, state and local environmental requirement.

3.2 Disconnect mechanically and remove equipment listed in 1.3 and located in 1.2 in accordance with Paragraph 6-5 of 2.2, using 2.3 for guidance.

3.3 Accomplish a Class "B" overhaul of the equipment listed in 1.3.1, in accordance with Section 042c of 2.4.

3.4 Disassemble the equipment listed in 1.3.1 in accordance with Paragraph 6-6 and Figure FO-3 of 2.2.

3.4.1 Restore each mating surface exposed by pump removal. Repair by

SHIP: USS SAMPSON (DDG 102)

SSP: TPPC-DDG102-NWRMC23-S001 2 of 4 ITEM NO: 262-42-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by hand tool.

3.4.2 Clean each exposed part free of foreign matter, leaving no residue or injurious effects.

3.4.3 Remove each burr and high spot from each exposed sliding surface, screw thread, key and keyway.

(I) "VISUAL INSPECTION"

3.4.4 Inspect each part for wear and defects, using 2.2 for

guidance.

3.4.4.1 Include each size, clearance, fit, and finish for each wearing part, bearing surface, thrust and journal bearing, seal and packing area, and physical condition of each part not specified for renewal.

3.4.4.2 Submit one legible copy, in approved transferable media, of a report listing results of the requirements of 3.4.4 to the

SUPERVISOR.

3.5 Assemble the equipment listed in 1.3.1 and located in 1.2, using parts provided in 5.1, in accordance with Paragraph 6-17 and Figure FO-3 (Sheet 2) of 2.2.

3.5.1 Accomplish the requirements of 009-15 of 2.1 for each rotating assembly.

3.5.2 Install each new gasket, O-ring, shim, plug, pin, stud, bolt, washer and nut conforming to Table 7-1 of 2.2.

3.5.3 Measure and record each final size and clearance in accordance with 2.2.

3.5.3.1 Submit one legible copy, in approved transferrable

media, of a report listing results of the requirements of 3.5.3 to the SUPERVISOR.

3.5.4 Manually rotate each shaft prior to installation of pump shaft packing. Rubbing or binding of the rotating assembly not allowed.

(V)(G) "SHOP TEST"

3.5.5 Accomplish a hydrostatic shop test of the equipment listed in 1.3.1.

3.5.5.1 Ensure hydrostatic test pressure is 200 PSIG, using

clean 2190 TEP Lube Oil in accordance with Table 1-1 of 2.2.

(V)(G) "VISUAL INSPECTION"

3.5.6 Accomplish a visual inspection of each disturbed joint for leaks on the equipment listed in 1.3. Allowable external leakage:

None.

3.6 Assemble, install, align, adjust, and connect the equipment listed in 1.3 and located in 1.2, in accordance with Paragraph 6-17 of 2.2.

SSP: TPPC-DDG102-NWRMC23-S001 3 of 4 ITEM NO: 262-42-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.6.1 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 9, Columns A, B and E, for the pump and motor foundation.

3.6.2 Each new material must conform to 2.5, including Category and Group F-1.

(V)(G) "STRAIN FREE"

3.6.3 Align the piping to each flange. Piping must be supported independently and must not impose a strain. Accomplishment of alignment by adjustment of the first adjacent hanger is to be considered within the scope of the work.

3.6.4 Accomplish the requirements of 009-58 of 2.1 for pump and motor alignment.

3.6.4.1 Accomplish an axial thrust measurement in accordance

with Paragraph 4-12A of 2.2.

(V)(G) "OPERATIONAL TEST"

3.7 Accomplish an operational test of the equipment listed in 1.3 and located in 1.2 under normal operating pressures and temperatures in accordance with 2.6, using 2.2 for guidance. Allowable external leakage:

None.

3.7.1 Submit one legible copy, in approved transferrable media, of completed test data sheets of 2.6 to the SUPERVISOR.

3.8 Accomplish the requirements of 009-104 of 2.1.

3.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Reference 2.2 can be accessed and viewed at local RMC office.

Distribution B.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 EA

Gasket, Lower Casing 0.010 5 2.2 N/A 3.5

2. 1 EA

Gasket, Upper Casing 0.010 Thick 6 2.2 N/A 3.5

3. 1 EA

O-Ring Plug 3/4- 16 7 2.2

5365-01- 169-5476 3.5

4. 1 EA Thrust Bearing 14 2.2 3110-00- 449-2671 3.5

5. 1 EA

Thrust Bearing Race 14A 2.2

3110-00- 501-9515 3.5

6. 1 EA Housing Bearing 15 2.2 N/A 3.5

7. 1 EA Gasket, Front 18 2.2 N/A 3.5

SSP: TPPC-DDG102-NWRMC23-S001 4 of 4 ITEM NO: 262-42-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

Head - 0.010 Thick

8. 1 EA

Seal Head Kit, Warren D-4734 20 2.2

4320-01- 494-3158 3.5

9. 1 EA Mechanical Seal 22 2.2 5330-01- 265-2406 3.5

10. 1 EA Gas, GX-200 Seal 22 2.2 4320-01- 502-8299 3.5

11. 2 EA Bearing, Roller 28 2.2 3110-00- 625-8285 3.5

12. 1 EA

Spirolox Retaining Ring 29 2.2

5325-01- 095-8228 3.5

13. 1 EA

Thrust Bearing, MIL-B-18367 30 2.2

3110-00- 625-8286 3.5

14. 1 HD

Nut, Thin, Self Locking 5/16-24 36B 2.2

5310-00- 660-3381 3.5

15. 2 EA Shims, Bearing 38 2.2 5365-00- 598-9193 3.5

16. 2 EA Locknut, Steel 40 2.2 5310-00- 185-6461 3.5

17. 2 EA Bearing, Roller 42 2.2 3110-00- 155-7349 3.5

18. 2 EA

Spirolox Retaining Ring 43 2.2

5325-01- 181-8390 3.5

19. 1 KT Parts Kit N/A 2.2 4320-01- 537-5050 3.5

5.2 PUSH MATERIAL:

1. None.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 437-21-001

COAR: 26 PCN: ER01-0954

CSWT FILE NO: 123-105 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: OHTOLA, LARRY

HAGEN, KEVIN

ROGERS, GARRET

SWEARSON, DARYL

SSP: TPPC-DDG102-NWRMC23-S001 1 of 3 ITEM NO: 437-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Waste Water Tank Level Indicator; replace

1.2 Location of Work:

1.2.1 Waste Water Drain Collecting Tank (5-292-2-W)

1.3 Identification:

1.3.1 Quantity (One EA), TLI Transmitter, Waste Water Tank Level Indicating Transmitter, Mfr: Gems-Danaher, Gems Sensor Division, APL 89D102200, Part Number 123922

1.3.2 Quantity (One EA), TLI Transmitter, Waste Water Tank Level Indicating Transmitter, Mfr: Gems-Danaher, Gems Sensor Division, APL 89D102200, Part Number 123788

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 SN572-AH-MMA-010, Change C, Tank Level Indicators

2.3 150890 Rev E, Tank Matrix, DDG-51 Class (DDG-56 thru 78)

2.4 43721-3-005 Rev A/4, Tank Level Indicator Functional Test

3. REQUIREMENTS:

(I) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection of the equipment listed in 1.3 and located in 1.2 in using 2.2 and 2.3 for guidance.

3.1.1 Inspect the Tank Level Indicator (TLI) penetration cable assembly, TLI transmitter and nitrile bushing for structural integrity, deterioration, pitting, each crack, and each area of damage or distortion.

3.1.1.1 Submit one legible copy, in approved transferable media, of a report listing results of the requirements of 3.1 and 3.1.1 to the SUPERVISOR. Report must include corrective action required and material requirements to accomplish this Work Item.

(I) "OPERATIONAL TEST"

3.2 Accomplish an operational test of the equipment listed in 1.3 and located in 1.2, in accordance with 2.4.

3.2.1 Submit one legible copy, in approved transferable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

SSP: TPPC-DDG102-NWRMC23-S001 2 of 3 ITEM NO: 437-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.3 Remove existing and install new each part provided in 5.1, for the equipment listed in 1.3 and located in 1.2, using 2.2 for guidance.

3.3.1 Template size, configuration, and location from each shipboard condition.

3.3.2 Ensure each new electrical installation is in accordance with Paragraph 8-8.9 of 2.2.

3.3.3 Installation of the stuffing tube penetration assembly must be in accordance with Paragraph 8-8.5 of 2.2.

3.3.3.1 Ensure each new cable clamp located in 1.2 conform to MIL-DTL-1222, Type One, Grade 5, CRES Type 316.

3.3.4 Bond and ground equipment in accordance with MIL-STD-1310H .

3.3.5 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.3.6 Accomplish the requirements of 009-25 of 2.1, for an air hose, water hose, or vacuum box test of each new and disturbed tank penetration. Allowable leakage: None.

(V)(G) "ALIGN AND CALIBRATE"

3.4 Align and calibrate the TLI installed in 3.3, in accordance with Chapter 6-3 of 2.2.

3.4.1 Accomplish the requirements of 009-13 of 2.1 for each receiver meter, each remote meter and each edge view meter associated with each TLI receiver listed in 1.3 and located in 1.2, using 2.2 and 2.3 for guidance.

3.4.1.1 Submit one legible copy, in approved transferrable

media, of a list of new parts installed, excluding parts specifically listed to be removed in this Work Item or invoked Standard Item, in place of those identified to be missing or defective, with documenting invoices or other substantiating data, to the SUPERVISOR.

3.4.2 Accomplish the dry tank calibration, in accordance with Paragraph 6-3.5 of 2.2, for the TLI installed in 3.3.

3.4.3 Submit one legible copy, in approved transferable media, of a report containing a Calibration Certification Sheet to the

SUPERVISOR.

(V)(G) "FUNCTIONAL TEST"

3.5 Accomplish the requirements of 2.4 for a functional test of the TLI installed in 3.3.

3.5.1 Submit one legible copy, in approved transferable media, of a report containing a completed Test Data Sheet to the SUPERVISOR.

3.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

SSP: TPPC-DDG102-NWRMC23-S001 3 of 3 ITEM NO: 437-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

4. NOTES:

4.1 Reference 2.2 and 2.3 can be access and viewed at local RMC office.

Distribution statement B.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 EA

Transmitter, Liquid Quantity 123922 2.3

6680-01- 325-5616 3.3

2. 1 EA

Transmitter, Liquid Quantity 123788 2.3

6680-01- 322-4183 3.3

3. 1 EA

Cable Assembly, Spec 125708 2.3

5995-01- 364-2077 3.3

4. 1 EA Tank Penetration 36424 2.2 6320-01- 062-7496 3.3

5.2 PUSH MATERIAL:

1. None.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 512-11-001

COAR: 26 PCN: ER09-2046

CSWT FILE NO: 512-013 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: FAULKINBURY, BRIAN

HAGEN, KEVIN

MILLSAP, MATTHEW

PIERCE, KEVIN

ROGERS, GARRET

SSP: TPPC-DDG102-NWRMC23-S001 1 of 2 ITEM NO: 512-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Cooling Coil; replace

1.2 Location of Work:

1.2.1 Fan Room (Pressure Zone Number 3) (01-240-01-Q)

1.3 Identification:

1.3.1 Quantity (One EA), Cooling Coil Unit, Size 56DW, Type A, DVS83/CC083, Navy Designation 01-254-2, NSN 4130-00-913-9428, APL 326990059

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 S9512-B6-MMA-010, Duct Cooling Coils, Unit Coolers and Gravity Coils

2.3 512-7027471 Rev M, DDG-51 Class Htg Vent Air Cond Instl Dsgn Zone 4510 01 Lvl FR 240-277

2.4 505-7027218 Rev L, DDG-51 Class Instl of Mchry & Pp 01 Lvl FR 240 to

2.5 101-7026543 Rev M, DDG51 Class Equipment Removal Routes

2.6 101-7026544 Rev H, Equipment Removal Instruction Booklet

2.7 802-5959353 Rev BT, MIL-STD-777D Modified for DDG-51 Class, Schedule of Piping, Valves, Fittings, and Associated Piping Components

3. REQUIREMENTS:

3.1 Remove and dispose of each system fluid from the equipment listed in

1.3 and located in 1.2 in accordance with each federal, state, and local environmental requirement.

3.2 Remove existing and install new the equipment provided in 5.1, listed in 1.3 and located in 1.2, using 2.2 through 2.4 for guidance.

3.2.1 Remove equipment listed in 1.3.1 using equipment removal route 4-01-T of 2.5 and 2.6.

3.2.2 Restore each piping flange mating surface exposed by

disassembly of piping system. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool. Maintain phonographic finish on each flange that has it.

3.2.3 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 21, Columns A, B, and D, for each cooling coil foundation.

(V)(G) "STRAIN FREE"

SSP: TPPC-DDG102-NWRMC23-S001 2 of 2 ITEM NO: 512-11-001

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3.2.4 Align the piping to each flange. Piping must be supported independently and must not impose a strain. Accomplishment of alignment by adjustment of the first adjacent hanger is to be considered within the scope of the work.

3.2.5 Each new material must conform to 2.7, including Category and Group C-1.

3.2.6 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.2.7 Accomplish the requirements of 009-12 of 2.1, including Table One, Column B, Lines One through 10.

3.3 Accomplish the requirements of 009-71 of 2.1 for new and disturbed drain piping.

(V)(G) "OPERATIONAL TEST"

3.4 Accomplish an operational test of each new cooling coil at nominal system operating pressure. Allowable leakage: None.

3.5 Accomplish the requirements of 009-11 of 2.1 for new and disturbed insulation and lagging.

3.5.1 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed insulation and lagging to match each surrounding area.

3.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 EA

Cooling Coil, Air Duct Type

DVS83/CC

083 2.2

4130-00- 913-9428 3.2

5.2 PUSH MATERIAL:

1. None.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 523-11-001

COAR: 26 PCN: OD01-4509

ER04-2988

ER04-2989

CSWT FILE NO: 523-001 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: FEUZ, SEAN

DULANEY, MICHAEL

HAGEN, KEVIN

MCFALL, GERALD

PIERCE, KEVIN

SSP: TPPC-DDG102-NWRMC23-S001 1 of 3 ITEM NO: 523-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Countermeasure Washdown (CMWD) Nozzle Zone One, 2 and 4 Piping; clean

1.2 Location of Work:

1.2.1 Weather Deck Zone One, Frames MM-110

1.2.2 Weather Deck Zone 2, Frame 110-240

1.2.3 Weather Deck Zone 4, Frames 410, 442 and 470, Starboard

1.3 Identification:

1.3.1 Quantity (One EA) Countermeasure Washdown System Zone One

1.3.1.1 Quantity (One EA), 2.5 Inch Hydraulically Operated Globe Valve, WDCM-V-1, FMM/V0015, Sheet 7A, Detail 7A-6E of 2.2

1.3.2 Quantity (One EA), Countermeasure Washdown System Zone 2

1.3.2.1 Quantity (One EA), 6 Inch Hydraulically Operated Globe Valve, WDCM-V-2, FMM/V0024, Sheet 7A, Detail 7A-6B of 2.2

1.3.3 Quantity (One EA), Countermeasure Washdown System Zone 4

1.3.3.1 Quantity (One EA), 2.5 Inch Hydraulically Operated Globe Valve, WCM-V-4, FMM/V0006, Sheet 7A, Detail 7A-8B) of 2.2

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 523-6567424 Rev J, DDG51 Class Washdown Countermeasure System Diagram

2.3 523-6567424BK Rev J, DDG-51 Class Washdown Countermeasure System Engineering Data Booklet

2.4 802-5959353 Rev BT, MIL-STD-777D Modified for DDG-51 Class, Schedule of Piping, Fittings, and Associated Piping Components

3. REQUIREMENTS:

(V) "UNOBSTRUCTED FLOW TEST"

3.1 Accomplish an unobstructed flow test of each CMWD piping and each nozzle, using low pressure air at 90 PSIG to determine each possible obstruction in each area listed in 1.3 and located in 1.2, using 2.2 and

2.3 for guidance as designated by the SUPERVISOR.

3.1.1 Piping must be blown out to identify clogs in the system.

SSP: TPPC-DDG102-NWRMC23-S001 2 of 3 ITEM NO: 523-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.1.2 Remove each valve listed in 1.3.1.1, 1.3.2.1 and 1.3.3.1 and located in 1.2 for each CMWD zone.

3.1.2.1 Matchmark, identify, and retain each valve for use.

3.1.3 Submit one legible copy, in approved transferable media, of a report listing results of the requirements 3.1 to the SUPERVISOR.

3.2 Remove existing and retain each nozzle and mechanically clean each CMWD piping and each nozzle of foreign debris, commencing at the most distant nozzle from each valve for the equipment listed in 1.3 and located in 1.2, using 2.2 and 2.3 for guidance.

3.2.1 Install a threaded pipe plug in place of each removed nozzle to ensure no air leaks while conducting an air hose flush of each upstream nozzle.

3.3 Accomplish an air hose flush at 90 PSIG to remove any remaining residue upon completion of mechanical cleaning operation, using 2.2 and

2.3 for guidance.

3.4 Remove each threaded pipe plug installed in 3.2.1 and install each nozzle removed in 3.2 upon completion of flushing operation.

(V)(G) "UNOBSTRUCTED FLOW TEST"

3.5 Accomplish a unobstructed flow test of each each CMWD piping and each nozzle using low pressure air at 90 PSIG for a minimum of 30 minutes to prove unobstructed flow. Allowable obstruction: None.

3.5.1 Piping must be blown out from the point where each valve was removed in 3.1.2, until a positive flow is observed from each nozzle.

3.6 Install each valve removed in 3.1.2, using new each gasket conforming to 2.4, including Category and Group M-1.

3.6.1 Restore each piping flange mating surface exposed by

(V)(G) "STRAIN FREE"

3.6.2 Align the piping to each valve. Piping must be supported independently and must not impose a strain on the equipment.

Accomplishment of alignment by adjustment of the first adjacent hanger is to be considered within the scope of the work.

3.7 Accomplish the requirements of 009-71 of 2.1 for new and disturbed piping system.

3.7.1 Ensure operating test pressure is 180 PSIG, using clean fresh water in accordance with 2.3.

3.8 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

SSP: TPPC-DDG102-NWRMC23-S001 3 of 3 ITEM NO: 523-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 528-11-001

COAR: 26 PCN: SS02-L011

CSWT FILE NO: 528-012 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: FEUZ, SEAN

DULANEY, MICHAEL

SSP: TPPC-DDG102-NWRMC23-S001 1 of 2 ITEM NO: 528-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: 01 Level Drain Piping: repair

1.2 Location of Work:

1.2.1 Stateroom (01-314-1-L)

1.3 Identification:

1.3.1 Quantity (3 LF), Pipe Piece, 2.00 Inch IPS, 70-30 CNA, WDS/44095, Sheet 3E9, Plan 3E9-5A of 2.5

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 T9074-AS-GIB-010/271 Rev 1, Requirements for Nondestructive Testing Methods

2.3 S9086-RK-STM-010/CH-505 Rev 5, Piping Systems

2.4 528-6567447 Rev V, DDG51 Class Plumbing Drains Diagram

2.5 505-7027225 Rev L, DDG-51 Class Instl Mchry & Pp 01 Level Fr 314 to

3. REQUIREMENTS:

3.1 Remove and dispose of each system fluid from the equipment listed in

1.3 and located in 1.2 in accordance with each federal, state and local environmental requirement.

(I) "ULTRASONIC TEST"

3.2 Accomplish an ultrasonic inspection of the drain pipe in 20 each location, listed in 1.3 and located in 1.2, in accordance with Chapter 6 of 2.2, using 2.3 through 2.5 for guidance as directed by the SUPERVISOR.

3.2.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

3.2.1.1 List in one column the design thickness of pipe

inspected.

3.2.1.2 List in another column, next to the design thickness, the actual thickness readings taken.

3.2.1.3 List specific location with respect to frame, strake, or measurements from suitable reference points.

3.3 Remove existing and install new the equipment listed in 1.3 and located in 1.2 using Paragraphs 505-8.8.3, 505-8.9 and 505-8.11 of 2.3,

2.4 and 2.5 for guidance, as designated by the SUPERVISOR.

3.3.1 Chip and grind each surface flush in way of repair.

3.3.2 Template size, configuration, and location from each shipboard

SSP: TPPC-DDG102-NWRMC23-S001 2 of 2 ITEM NO: 528-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

condition.

3.3.3 Restore each mating surface exposed by piping removal. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by hand tool.

3.3.4 Accomplish the requirements of 009-12 of 2.1, including Table One, Column A, Lines One through 10.

(V)(G) "STRAIN FREE"

3.4 Align the piping to each coupling. Piping must be supported independently and must not impose a strain. Accomplishment of alignment by adjustment of the first adjacent hanger is to be considered within the scope of the work.

3.5 Accomplish the requirements of 009-71 of 2.1 for new and disturbed piping.

3.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 533-11-001

COAR: 26 PCN: NN01-L006

CSWT FILE NO: 533-002 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: MCFALL, GERALD

GUNTER, KENNETH

HAGEN, KEVIN

SSP: TPPC-DDG102-NWRMC23-S001 1 of 2 ITEM NO: 533-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Window Wash System Piping; clean and repair

1.2 Location of Work:

1.2.1 Pilot House (04-130-0-C)

1.2.2 Weather Deck 04 Level, Frames 130-146, Port and Starboard

1.3 Identification:

1.3.1 Quantity (10 LF), Piping, 3/8 Inch IPS, 70/30 Copper-Nickel (CUNI), Plan 3C2-5A and 3K2-5A, Sheet 3C2 and 3K2 of 2.2

1.4 Security Classification of Equipment, Components, Spaces and Documents: The Equipment, Space or Document is classified and subject to the applicable provisions of the National Industrial Security Program Operating Manual, DOD 5220.22M (0584-LP-179-6400)

1.4.1 Spaces:

1.4.1.1 Pilot House (04-130-0-C) (CONFIDENTIAL)

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 505-7027467 Rev P, DDG-51 Class Instl Mchry & Pp Zone 4240

2.3 533-6567731 Rev U, DDG51 Class Potable Water System Diagram

2.4 S9086-RK-STM-010/CH-505 Rev 5, Piping Systems

2.5 802-5959353 Rev BT, MIL-STD-777D Modified for DDG-51 Class, Schedule of Piping, Valves, Fittings and Associated Piping Components

2.6 533-6567731BK Rev U, DDG-51 Class Potable Water System Engineering Data Booklet

3. REQUIREMENTS:

(V)(G) "OPERATIONAL TEST"

3.1 Accomplish a operational test of the window wash system at nominal system pressure from the window washing tank up to each window wash spray nozzle in accordance with ship's procedure, using 2.2 and 2.3 for guidance. Allowable obstructions: None.

3.1.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Accomplish repair of the window wash piping located in 1.2 using 2.2, 2.3, Section 5 and 6 of 2.4 and the report generated in 3.1.1 for guidance, as designated by the SUPERVISOR.

3.2.1 Mechanically clean water wash piping from from the window

SSP: TPPC-DDG102-NWRMC23-S001 2 of 2 ITEM NO: 533-11-001

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washing tank to each spray nozzle.

3.2.2 Remove existing and install new a total 10 linear feet of pipe.

3.2.2.1 Chip and grind each surface flush in way of each repair.

3.2.2.2 Template size, configuration, and location from each

shipboard condition.

3.2.3 Ensure new material conforms to 2.5, including Category and Group C-2.

(V)(G) "STRAIN FREE"

3.2.4 Align the piping to each component. Piping must be supported independently and must not impose a strain. Accomplishment of alignment by adjustment of the first adjacent hanger is to be considered within the scope of the work.

3.2.5 Accomplish the requirements of 009-12 of 2.1, including Table One, Column B, Lines One through 10.

3.3 Accomplish the requirements of 009-71 of 2.1 for new and disturbed piping system. Allowable leakage: None.

3.3.1 Ensure operating test pressure is 70 PSIG, using clean fresh water in accordance with 2.6.

(V)(G) "OPERATIONAL TEST"

3.4 Accomplish a operational test of the window wash system at nominal system pressure from the window washing tank up to each window wash spray nozzle in accordance with ship's procedure, using 2.2 and 2.3 for guidance. Allowable obstructions: None.

3.5 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 582-11-001

COAR: 26 PCN: OD01-4499

CSWT FILE NO: 582-002 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: DOBLE, MICHAEL

SSP: TPPC-DDG102-NWRMC23-S001 1 of 3 ITEM NO: 582-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Retractable Bitt; repair

1.2 Location of Work:

1.2.1 Flight Deck, Frame 469, Starboard

1.3 Identification:

1.3.1 Quantity (One EA), Retractable Bitt, Mfr: The Entwistle Company, FN 049, Piece Number 97238111, Plan 3A11-5A, 3A11 of 2.5, APL: 85A110002

1.3.2 Quantity (One EA), Retractable Bitt Deck Socket

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 526-6567452 Rev K, DDG51 Class Weather Deck Drains Diagram

2.3 S9582-BE-MMC-010 Rev 2, Retractable Bitt Installations EJ52000 and

EJ52001

2.4 505-7027463 Rev N, DDG-51 Class Instl Mchry & Pp Zone 3540

2.5 600-7026479 Rev P, DDG51 Class Instl of Hull Outfit Design Zone 3550

2.6 EJ52004 Rev G, Bitt #1 Assembly (PROPRIETARY)

3. REQUIREMENTS:

(V) "UNOBSTRUCTED FLOW TEST"

3.1 Accomplish a pre-repair unobstructed flow test for each retractable bitt deck socket drain located in 1.2, using 2.2 and Paragraph 1-7 of 2.3 for guidance.

3.1.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

(I) "PRE-OPERATIONAL TEST"

3.2 Accomplish an operational test of each retractable bitt listed in

1.3.1 and located in 1.2. Starting in the retracted position, erect and lock each barrel into upright position and retract into the recessed position a total of 4 times, using Paragraph 1-6 of 2.3 for guidance.

Allowable binding: None.

3.2.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

3.3 Disassemble and remove the equipment listed in 1.3.1 and located in 1.2, using Paragraph 1-8.4 of 2.3 and 2.4 through 2.6 for guidance, as designated by the SUPERVISOR.

SSP: TPPC-DDG102-NWRMC23-S001 2 of 3 ITEM NO: 582-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.3.1 Weld temporary jacking bar to top of each barrel cap and utilize hydraulic power packs to assist in freeing bitts from bitt chambers, only if assistance is required.

3.3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and D, Lines One through 7.

3.3.3 Clean each exposed part free of all oil, grease, dirt, loose paint, rust and foreign matter, leaving no residue or injurious effects.

(I) "VISUAL INSPECTION"

3.3.4 Inspect each cleaned part for wear and defects.

3.3.4.1 Restore each mating surface exposed by removal. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by hand tool.

3.3.4.2 Submit one legible copy, in approved transferrable

media, of a report listing results of the requirements of 3.3.4 to the SUPERVISOR.

3.3.5 Remove temporary jacking bars, installed in 3.3.1. Clean and grind smooth weld metal, leaving no injurious effects.

3.3.6 Chase and tap each exposed threaded area of each cap plate hole.

3.3.6.1 Accomplish weld repair for 20 each deteriorated bolt

holes and redrill and tap.

3.3.6.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

(I) "VISUAL INSPECTION"

3.3.7 Accomplish a visual inspection of each surface area listed in

1.3 for structural integrity, deterioration, pitting, each crack, and each area of damage or distortion in the location in 1.2, using 2.3 through 2.6 as guidance.

3.3.7.1 Submit one legible copy, in approved transferrable

media, of a report listing results of the requirements of 3.3.7 to the SUPERVISOR.

3.3.8 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 4, Columns A, B, C, E and G for each equipment listed in 1.3 and located in 1.2.

3.3.9 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 7, for the equipment listed in 1.3.2.

3.4 Assemble and install the equipment listed in 1.3.1 and located in 1.2, using parts provided in 5.1 and Paragraph 1-8.5 of 2.3 and 2.4 through 2.6 for guidance, as designated by the SUPERVISOR.

3.4.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and D, Lines One through 7.

SSP: TPPC-DDG102-NWRMC23-S001 3 of 3 ITEM NO: 582-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.4.1.1 Accomplish nondestructive testing in accordance with

Line 10.

3.4.2 Lubricate each upper and lower guide track groove with grease conforming to MIL-PRF-23827.

(V)(G) "OPERATIONAL TEST"

3.5 Accomplish an operational test of each retractable bitt listed in

1.3 and located in 1.2. Starting in the retracted position, erect and lock each barrel into upright position and retract into the recessed position a total of 4 times, using Paragraph 1-6 of 2.3 for guidance.

Allowable binding: None.

(V)(G) "UNOBSTRUCTED FLOW TEST"

3.6 Accomplish a post-repair unobstructed flow test for each retractable bitt deck socket drain located in 1.2, using 2.2 and Paragraph 1-7 of 2.3 for guidance. No obstruction allowed.

3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 KT

Retractable Bitt Repair Kit N/A 2.3 N/A 3.3

5.2 PUSH MATERIAL:

1. None.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 593-11-001

COAR: 26 PCN: OI01-0596

CSWT FILE NO: 593-002 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: MCFALL, GERALD

HAGEN, KEVIN

ROGERS, GARRET

SSP: TPPC-DDG102-NWRMC23-S001 1 of 2 ITEM NO: 593-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Vacuum, Collection, Holding and Transfer (VCHT) System Piping; replace

1.2 Location of Work:

1.2.1 Combat Information Center (1-126-0-C)

1.3 Identification:

1.3.1 Quantity (5 LF), Piping, 2 Inch IPS, 70/30 Copper-Nickel (CUNI), Aft Starboard Area of 1.2.1, Plan 3J9-5A, Sheet 3J9 of 2.2

1.4.1 Spaces:

1.4.1.1 Combat Information Center (1-126-0-C) (CONFIDENTIAL)

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 505-7027449 Rev P, DDG-51 Class Instl Mchry & Pp Zone 2150

2.3 593-6567448 Rev H, DDG51 Class Vacuum Sewage Sys Pp Diag

2.4 802-5959353 Rev BT, MIL-STD-777D Modified for DDG-51 Class, Schedule of Piping, Valves, Fittings and Associated Piping Components

2.5 T9074-AS-GIB-010/271 Rev 1, Requirements for Nondestructive Testing Methods

3. REQUIREMENTS:

3.1 Remove existing and install new, the equipment listed in 1.3, located in 1.2 and each associated fitting using 2.2 and 2.3 for guidance, as designated by the SUPERVISOR.

3.1.1 Accomplish each ultrasonic test inspection of each pipe to verify pipe wall thickness, accomplish 20 each shot in each location listed in 1.2 in accordance with Chapter 6 of 2.5, as designated by the SUPERVISOR. The accept or reject criteria must be in accordance with MIL-STD-2035A.

3.1.1.1 Submit one legible copy, in approved transferable media, of a report listing results of the requirements of 3.1.1 to the

SUPERVISOR.

3.1.2 Chip and grind each surface flush in way of each repair.

3.1.3 Template size, configuration, and location from each shipboard condition.

SSP: TPPC-DDG102-NWRMC23-S001 2 of 2 ITEM NO: 593-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.1.4 Ensure new material conforms to 2.4, including Category and Group R-4.

(V)(G) "STRAIN FREE"

3.1.5 Align the piping to each flange. Piping must be supported independently and must not impose a strain. Accomplishment of alignment by adjustment of the first adjacent hanger is to be considered within the scope of the work.

3.1.6 Accomplish the requirements of 009-12 of 2.1, including Table One, Columns A and B, Lines One through 10.

3.2 Repair and material less than the amount identified and not accomplished in 3.1 will be subject to recoupment.

3.3 Accomplish the requirements of 009-71 of 2.1 for a visual tightness test of the Vacuum, Collection, Holding and Transfer (VCHT) Sewage System to at least 24 inches of Hg (vacuum) for at least 10 minutes, with less than 10 percent drop.

3.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS SAMPSON (DDG 102) ITEM NO: 612-11-001

COAR: 26 PCN: ER09-2044

SS02-0749

SS02-0764

CSWT FILE NO: 612-012 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: FAULKINBURY, BRIAN

HAGEN, KEVIN

SSP: TPPC-DDG102-NWRMC23-S001 1 of 2 ITEM NO: 612-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Stanchion; repair

1.2 Location of Work:

1.2.1 Access Trunk (1-220-0-T)

1.3 Identification:

1.3.1 Quantity (4 EA), Deck Socket with Plug, Corrosion Resistant Steel (CRES) 316, Part No: 021, BIW Part No: 2473-003, Elevation 4-B, Sheet 4 of 2.4.

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 100-7026690 Rev L, DDG-51 Class Unit Structural Arr Dwg-Assy Unit

2.3 600-7026457 Rev U, DDG51 Class Hull Outfit Instl Design Zone 2350 Main Deck Fr 220-254

2.4 8100-1312-0034 Rev R, Port Hatchguard Stanchions, Deck Sockets & Lugs Stl

2.5 804-5184155 Rev A, Liferails, Lifelines, & Awning Stanchions (AL & CRES) Details & L/M

3. REQUIREMENTS:

3.1 Remove existing and install new each deck socket assembly listed in

1.3.1.1 and located in 1.2, using 2.2 through 2.4 for guidance, as designated by the SUPERVISOR.

3.1.1 Chip and grind each surface flush in way of each repair.

3.1.2 Template size, configuration and location from each shipboard condition.

3.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and D, Lines One through 7.

3.2 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each new weld seam. Allowable leakage: None.

(V)(G) "WEIGHT TEST"

3.3 Accomplish a weight test in accordance with Test Note T2 of 2.5.

3.4 Repair and material less than the amount identified and not accomplished in 3.1 will be subject to recoupment.

3.5 Accomplish the requirements of 009-32 of 2.1 for each new and

SSP: TPPC-DDG102-NWRMC23-S001 2 of 2 ITEM NO: 612-11-001

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International Traffic in Arms Regulation (ITAR).

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