GASCONADE_(WLR_75C)_DD_FQ2_AMH_17D2.doc

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USCGC GASCONADE DD FY17 Federal contract opportunity
Solicitation number
HSCG85-17-Q-P45005
Issued by
Department of Homeland Security US Coast Guard

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SPECIFICATION CGC GASCONADE REV-0 DATED 8 JULY 2016

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USCGC GASCONADE (WLR 75401)

USCG 90B BARGE (90013)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2017

Developed By: Albert M Hall (Draft-2, 13 June 2016)

TABLE OF CONTENTS

ivRevisions Record vConsolidated List of References xiConsolidated List of Government-furnished Property xiiConsolidated List of Critical Inspection Items xiiiPrincipal Characteristics - Tender xivPrincipal Characteristics - Barge

1General Requirements

11WORK ITEM 1: Hull Plating (U/W Body), Inspect- Tender

15WORK ITEM 2: Hull Plating (U/W Body), Inspect - Barge

19WORK ITEM 3: Appendages (U/W), Leak Test - Barge

22WORK ITEM 4: Appendages (U/W) - Internal, Preserve - Tender

24WORK ITEM 5: Appendages (U/W) - Internal, Preserve - Barge

26WORK ITEM 6: Voids (Non-Accessible), Leak Test - Tender

29WORK ITEM 7: Voids (Non-Accessible), Leak Test - Barge

32WORK ITEM 8: Voids (Non-Accessible), Internal Surfaces, Preserve - Tender

34WORK ITEM 9: Voids (Non-Accessible), Internal Surfaces, Preserve - Barge

36WORK ITEM 10: Tanks (MP Fuel Service), Clean and Inspect - Tender

40WORK ITEM 11: Propulsion Shaft Bearings (External), Check Clearances

43WORK ITEM 12: Propeller, Perform Minor Repairs and Reconditioning

47WORK ITEM 13: Keel Coolers, Clean, Inspect and Hydro - Tender

51WORK ITEM 14: Fathometer Transducer, Renew – Tender

55WORK ITEM 15: Fathometer Transducer, Renew – Barge

59WORK ITEM 16: Rudder(s), Preserve (“100%”)

62WORK ITEM 17: Hull Fittings (Mooring and Towing), Inspect and Test - Tender

65WORK ITEM 18: Spuds, Overhaul - Tender

69WORK ITEM 19: Spuds, Overhaul - Barge

73WORK ITEM 20: Spud Wells, Inspect - Tender

75WORK ITEM 21: Spud Wells, Inspect - Barge

77WORK ITEM 22: Sewage Holding Tank(s), Clean and Inspect - Tender

81WORK ITEM 23: Decks – Exterior (Buoy or Construction Deck), Preserve 100% - Barge

84WORK ITEM 24: U/W Body, Preserve (100%) - Tender

88WORK ITEM 25: U/W Body, Preserve (100%) - Barge

92WORK ITEM 26: Cathodic Protection / Magnesium Anodes, Renew - Tender

95WORK ITEM 27: Cathodic Protection / Magnesium Anodes, Renew - Barge

98WORK ITEM 28: Hull Fittings (Mooring and Towing), Inspect and Test - Barge

101WORK ITEM 29: Hull Plating (U/W Body), Ultrasonic Testing - Tender

104WORK ITEM 30: Hull Plating (U/W Body), Ultrasonic Testing - Barge

106WORK ITEM 31: Tanks (MP Fuel Service), Clean and Inspect - Barge

109WORK ITEM 32: Tanks (Sewage Holding), Preserve “100%” (O) - Tender

113WORK ITEM 33: Tanks (Sewage Holding), Preserve “Partial” - Tender

116WORK ITEM 34: Appendages (U/W), Leak Test - Tender

119WORK ITEM 35: Propulsion Shafting; Remove, Inspect, and Reinstall

123WORK ITEM 36: Propulsion Shaft Seals (Mechanical) Inspect And Clean

128WORK ITEM 37: Propellers, Remove, Inspect, and Reinstall

131WORK ITEM 38: Internal Structural Plating, Repair Barge

135WORK ITEM 39: Asbestos-Containing Material, 100% Abatement, Perform - Barge

141WORK ITEM 40: Barge Fuel Transfer Fittings, Renew

144WORK ITEM 41: Fire main Stand Pipe, Renew - Tender

147WORK ITEM 42: Spud Well Plating, Repair - Barge

152WORK ITEM 43: Potable Water Tank Repair, Barge

160WORK ITEM 44: Hatch Drain, Renew - Tender

166WORK ITEM 45: Rudder Seal Vent Lines, Install - Tender

173WORK ITEM 46: Barge Sea Chest Vent Piping, Renew

175WORK ITEM 47: Compressed Air System Valves, Renewal - Barge

181WORK ITEM 48: Fuel Transfer Piping, Renew - Tender

183WORK ITEM 49: Keel Coolers, Clean, Inspect and Hydro - Barge

186WORK ITEM 50: Propulsion Shafting, Straighten

188WORK ITEM 51: Propulsion Shaft Bearings (External), Renew

191WORK ITEM 52: Rudder Assembly; Remove, Inspect And Reinstall

197WORK ITEM 53: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test - Barge

200WORK ITEM 54: Drydock - Tender

206WORK ITEM 55: Drydock - Barge

212WORK ITEM 56: Temporary Services, Provide - Tender

216WORK ITEM 57: Sea Trial Performance, Support, Provide

220WORK ITEM 58: Boat Davit Winch, Shrink Wrap

223WORK ITEM 59: Buoy and Cargo Handling Crane, Shrink Wrap

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE
REV#
WORK ITEM#
CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

· MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

· Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

· Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws:: www.gpoaccess.gov The Government is aware of the following internet web links where contractors may procure commercial specifications:

· American Welding Society (AWS): http://www.awspubs.com/index.php

· ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

· NFPA: http://www.nfpa.org

· SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

75 WAGL 2200-010, -Rev D, Main Rudder Stock And Fittings For Jastram S2-16-2-35 Steering System

75 WAGL 2200-011, Rev D, Flanking Rudder Stock And Fittings For Jastram S2-16-2-35 Steering System

Coast Guard Drawing 90B- CGB 5501-1, Rev -, Fuel Oil Piping System for 90'-0" x 30'-0" x 6'-6" Spec. Barge

Coast Guard Drawing 90B-CGB_4823_1, Rev-, Sea Chest Details for 90' X 24' X 6'-6" Barge

Coast Guard Drawing 90B-CGB_4823_2, Rev-, Sea Chest Details for 90' X 24' X 6'-6" Barge

Coast Guard Drawing {xxxxxx}, Rev {x}, Title

Coast Guard Drawing 75 WAGL 0700-004, Rev -, Docking Plan

Coast Guard Drawing 75 WAGL 633-001, Rev -, Cathodic Protection

Coast Guard Drawing 75C -WAGL 4803-1, Rev -, Fire Piping Diagram

Coast Guard Drawing 75C WAGL 0500-001, Rev 1, Lines and Offsets

Coast Guard Drawing 75C WAGL 0700-025, Rev -, Docking Block Arrangement (‘C’ Class)

Coast Guard Drawing 75C WAGL 1101-001, Rev 1, Dk Plate Plan & Shell Expansion

Coast Guard Drawing 75C WAGL 1101-003, Rev C, New Grid Cooler Pocket P/S to Suit IF1312 MDE

Coast Guard Drawing 75C WAGL 1103-024, Rev 2, Transverse Frames #15-22

Coast Guard Drawing 75C WAGL 1103-025, Rev -, Framing Plan

Coast Guard Drawing 75C WAGL 1103-026, Rev -, Transverse Frames #23-28

Coast Guard Drawing 75C WAGL 1105-002, Rev 4, Longitudinal Girder XA17 R/L XD17 R/L – Longitudinal Bulkhead XB17 R/L and Longitudinal Deck Ls XG17

Coast Guard Drawing 75C WAGL 2200-004, Rev 4, Rudder Details (75401)

Coast Guard Drawing 75C WAGL 2200-023, Rev 1, Backing Rudder Trunk Dets (75401-75405)

Coast Guard Drawing 75C WAGL 2200-024, Rev -, Rudder Details (75402-75405)

Coast Guard Drawing 75C WAGL 2200-024, Rev -, Rudder Dets (75401-75405)

Coast Guard Drawing 75C WAGL 2602-1, Rev 5, Towing Knees and Spudwell (75401)

Coast Guard Drawing 75C WAGL 2602-2, Rev 2, 75 FT Towboat Spud Derrick and Spud (75401)

Coast Guard Drawing 75C WAGL 2901-001, Rev 2, Curves of Form

Coast Guard Drawing 75C WAGL 2901-021, Rev -, Tank CAPACITY - 95% Tables

Coast Guard Drawing 75C WAGL 4103-006, Rev G, Jacket Water Piping Mods to Suit IF1312 MDE

Coast Guard Drawing 75C WAGL 4301-002, Rev 2, Propeller Shaft Details

Coast Guard Drawing 75C WAGL 4301-005, Rev 2, Stern Strut, Shaft Log, Stern Tube

Coast Guard Drawing 75C WAGL 4301-022, Rev-, Strn Strt Shft Lg Strn Tub Bhd Stuf Bx (75402-05)

Coast Guard Drawing 75C WAGL 4301-024, Rev-, Prop Shaft Dets (75402-05)

Coast Guard Drawing 75C WAGL 700-025, Rev-, Docking Block Arrangement (‘C’ Class)

Coast Guard Drawing 75C-WAGL 2200-11, Rev C, Steering System Arrgement for Jastrum S2-16-2-35

Coast Guard Drawing 75C-WAGL 2200-12, Rev C, Flanking Steering System Arrangement for Jastrum S2-16-2-35

Coast Guard Drawing 75C-WAGL 4301-6, Rev F, Shafting Installation to Suit If 1312 MDE

Coast Guard Drawing 75C-WAGL 4301-6, Rev F, Shafting Installation to Suit IF1312 MDE

Coast Guard Drawing 75C-WAGL 5500-1, Rev -, Fuel Oil Piping Diagram (75401)

Coast Guard Drawing 75C-WAGL 5501-1, Rev 1, Fuel Oil Piping Diag (75401)

Coast Guard Drawing 75C-WAGL 2200-022, Rev-, Steerng Rudder Trunk Dets (75401-75405)

Coast Guard Drawing 75C-WAGL 2200-11, Rev -, Steering System Arrgement for Jastrum S2-16-2-35

Coast Guard Drawing 75C-WAGL 2200-12, Rev -, Flanking Steering System Arrangement for Jastrum S2-16-2-35

Coast Guard Drawing 75C-WAGL 2200-13, Rev A, Rudder Post Installation for Jastrum S2-16-2-35 Steering System

Coast Guard Drawing 75C-WAGL 4301-6, Rev E, Shafting Installation to Suit IF1312 MDE

Coast Guard Drawing 75-WAGL 4301-5, Rev E, Shafting Machining Details to Suit IF1312 MDE

Coast Guard Drawing 75-WAGL 4400-3, Rev E, Propeller to Suit IF1312 MDE

Coast Guard Drawing 90 CGB 4103-001, Rev 2, Barge Skin Cooling

Coast Guard Drawing 90 CGB 633-001, Rev -, Cathodic Protection

Coast Guard Drawing 90B CGB 0103-008, CGB 90012 Booklet of General Plans

Coast Guard Drawing 90B CGB 0103-1, Rev C, Outboard Profile and Arrangement for 90’x 24’x 6’-6” Barge

Coast Guard Drawing 90B CGB 0700-001, Rev -, Docking Plan for 90’ x 24’ x 6’-6” Spec Barge

Coast Guard Drawing 90B CGB 1103-002, Rev 1, Transverse Frames and Sections

Coast Guard Drawing 90B CGB 1201-001, Rev 2, Deck Fitting Plan for 90’ x 24’ x 6’-6” Sp Barge

Coast Guard Drawing 90B CGB 2602-002, Rev 2, Barge 90'-0" X 24'-0" X 6'-6" Spud & Spud Well Details

Coast Guard Drawing 90B CGB 2602-5, Rev -, USCG Barge 90013 Spud Extension And Strengthening Details

Coast Guard Drawing 90B CGB 2901-002, Rev -, Tank CAPACITY - 95% Tables

Coast Guard Drawing 90B CGB 5501-001, Rev -, Fuel Oil Piping System

Coast Guard Drawing 90B CGB-0700-001, Rev -, Docking Plan for 90’ x 24’ x 6’-6” Spec Barge

Coast Guard Drawing 90B CGB-0700-2, Rev -, Docking block Arrangement

Coast Guard Drawing 90B CGB-1101-001, Rev 4, Fwd Rake, Deck, Bottom, & Side Long’l Truss- Ladder and Layout for 90’ x 24’ x 6’-6” Spec Barge

Coast Guard Drawing 90B CGB-1101-002, Rev -, Midship Deck, Bottom, & Side Plating for 90’ x 24’ x 6’-6” Spec Barge

Coast Guard Drawing 90B CGB-1101-003, Rev -, After Rake Details for 90’ x 24’ x 6’-6” Spec Barge

Coast Guard Drawing 90B CGB-1101-1, Rev 1, 90-FT Long'l Truss Diagonals & Side Plating

Coast Guard Drawing 90B-CGB 4901-1, Rev -, Air Piping System for 90' X 24' X 6'-6" Special Barge

Coast Guard Drawing 90B-CGB 1101-02, Rev -, Midship Deck, Bottom & Side Pltg Spec. Barge

Coast Guard Drawing 90B-CGB 1103-02, Rev 1, Trans Frames & Sections for Special Barge

Coast Guard Drawing 90B-CGB 1103-02, Rev 1, Transv. Frames & Sections for Special Barge

Coast Guard Drawing 90B-CGB 1103-03, Rev - , Midship Framing Details for Special Barge

Coast Guard Drawing 90B-CGB 1103-03, Rev -, Midship Framing Details for Special Barge

Coast Guard Drawing 90B-CGB 2602-03, Rev 2, Special Barge Spud & Spud Well Details

Coast Guard Drawing 90-CGB 103-004, Rev -, 90 FT. Barge (GASCONADE) CGB-90008 Booklet of General Plans

Coast Guard Drawing 90-CGB 1103-01, Rev 2, 90-FT. Barge Hull Framing Plan

Coast Guard Drawing 90-CGB 6713-3, Rev -, Transducer Location

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

Coast Guard Drawing xxxx

Coast Guard Drawing75C WAGL 103-23, Rev 4, Gen Design Plns & Outbd Profile (75401-05)

Coast Guard Fleet Drawing FL 2602-10, Rev J, Spud Arrangements and Details

Developer: Replace the "xxxxxx" and "x" values in the preceding brackets with the required CG drawing number and revision.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 3494, 09-DEC-03, Shaft Seal - Type Fse

Coast Guard Technical Publication (TP) 4506, Wartsila TM-EL-68839, Issue A, Mar 2005, Rudderstock Seal Type EL

Coast Guard Technical Publication (TP) 5491, SWBS 256, Apr 2013, Keel Grid Cooler (Duramax)

Naval Sea Systems Command (NAVSEA) 0900-LP-060-4010, 1981, Fabrication, Welding & Inspection of Metal Boat & Craft Hulls

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042) 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

Welding and Allied Processes

OTHER REFERENCES

(NAVSEA) 0900-LP-001-7000, May 1979, Fabrication and Inspection of Brazed Piping Systems

American Bureau of Shipping (ABS) 2, Rule Requirements for Survey After Construction, 2007, Part 7, Appendix Section 10, Guide for Bronze and Stainless Steel Propeller Castings

American Institute of Steel Construction (AISC), 2005 Specifications, Section M2.1

American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

American Welding Society (AWS) D1.1/D1.1M:2002, Structural Welding Code – Steel, Sections 5.26.5 and C8.5.5

ASTM International (ASTM) B 843, 2007, Standard Specification for Magnesium Alloy Anodes for Cathodic Protection

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method

ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of Plastic Film and Thin Sheeting by the Pendulum Method

ASTM International (ASTM) D3951, Reapproved 2004, Standard Practice for Commercial Packaging

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic Sheeting

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-Petrolatum

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required

MIL-PRF-16173, 2006, Corrosive Preventive Compound, Solvent Cutback, Cold Application

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-900, Mar 1991, Rubber Gasket Material, 45 Durometer Hardness

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-167-1, Nov 2005, Mechanical Vibrations of Shipboard Equipment (Type I - Environmental and Type II - Internally Excited)

MIL-STD-2191, Nov 1992, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main Propulsion Shafting

Ship Structure Committee (SSC) 207, Effects of Flame and Mechanical Straightening on Material Properties of Weldments, 1970.

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

US Department of Defense, United Facilities Criteria (UFC) 3-320-01A, March 2005, Welding – Design and Inspection

US Department of Transportation, Federal Highway Administration, Guide for Heat-Straightening of Damaged Steel Bridge Members, May 2011

Consolidated List of Government-furnished Property

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK ITEM
MTI
ITEM DESCRIPTION
NSN/PN
QTY
ESTIMATED COST

($/Unit)

13
Y
**SSDG Grid Cooler
NSN: 2040-01-F11-2290 / P/N: SC-216DP-63
2 ea.
$3,000.00
13
Y
**MDE Grid Cooler
NSN: 2040-01-F11-2291/ P/N: SC-418DP-114
2 ea.
$8,270.00
14
N
***Fathometer Transducer, Shallow Water, 50-200 kHz (Airmar Technology SS505)
NSN: 5845-01-470-2500
1 ea.
343.63
15
N
***Fathometer Transducer, Shallow Water, 50-200 kHz (Airmar Technology SS505)
NSN: 5845-01-470-2500
2 ea.
343.63
36
N
Wartsila FSE H74537-02 Face Change-Out Kit
NSN: 2010-01-560-3273 / PN: WLP001365-002
2 ea.
5,950.00
37
Y
**Propeller right hand
NSN: 2010-01-534-9089
1 ea.
10,129.00
37
Y
**Propeller left hand
NSN: 2010-01-534-9095
1 ea.
10,129.00
52
Y
**Rudder - Steering
NSN: 2040-01-530-9095
2 ea.
28,675.25
52
Y
**Rudder - Flanking
NSN: 2040-01-531-4393
2 ea.
37,850.50
52
Y
**Upper Rudder bearing (SKF PN 23222CC/W33)
NSN: 3110-01-F11-2241
4 ea.
547.88
52
N
Rudder EL Seal, Major Overhaul Kit (WLP-001427001)
NSN: 5330-01-646-5935
4 ea.
4,000.00
54
Y
*Transducer Cover Plate
N/A
1 ea.
50.00
55
Y
*Transducer Cover Plate
N/A
4 ea.
50.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item
Title
3
Appendages (U/W), Leak Test - Barge
6
Voids (Non-Accessible), Leak Test - Tender
7
Voids (Non-Accessible), Leak Test - Barge
11
Propulsion Shaft Bearings (External), Check Clearances
24
U/W Body, Preserve (100%) - Tender
25
U/W Body, Preserve (100%) - Barge
29
Hull Plating (U/W Body), Ultrasonic Testing - Tender
31
Tanks (MP Fuel Service), Clean and Inspect - Barge
34
Appendages (U/W), Leak Test - Tender
35
Propulsion Shafting; Remove, Inspect, and Reinstall
52
Rudder Assembly; Remove, Inspect And Reinstall

Principal Characteristics - Tender

75’ WLR (C-Class: CGC GASCONADE), INLAND RIVER BUOY TENDER

Physical

Length overall
75' 5-1/2"
Depth
7' 8-1/2"
Maximum beam
22' 5"
Height of highest projection
N/A
Full load draft
4' 6"
Full load displacement
136.1 short tons
Shore tie voltage requirements
240/200 amp
Frame spacing
1' 6"

Machinery

Number of propellers
2
Number of blades
4
Diameter of propeller
48"
Pitch
47" fixed
RPM
410

Principal Characteristics - Barge

90' CGB (B-Class: 90012, 90013), BARGE

Physical

Length overall
90' 0"
Depth
6' 6"
Maximum beam
24' 7"
Full load draft
4’6”
Full load displacement
181 Long Tons
Shore tie voltage requirements
240 V / 100 A

00000_0316_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

Coast Guard Drawings

None

Coast Guard Publications

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Other References

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED-STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3: SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Vessel Name
Hull #
Work Item #
Work Item Title

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE & TIME
ACTIVITY (Surface preparation, primer coat, barrier coat, top coat, etc…)
LOCATION (Frame & Deck, relation to equipment, etc.)
TEMPERATURE
% REL. HUMID-ITY
DEW PT.
SURFACE
AMBIENT
ΔT

| DP - Surface |

Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min
Max
Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer:

Abrasive Sieve Size:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:

Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min
Max
Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer:

Abrasive Sieve Size:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

Date
Test Locations
Conductivity (Microsiemens/CM)
Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Vessel Name
Hull #
Work Item #
Work Item Title
Coating Mfg
Product Name
Batch #
Induction Time
Coating System Sequence (Primer/Touchup/3rd Coat, etc.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

SPOT
1
2
3
4
5
AVERAGE VALUE

*BASE METAL READING (BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Application Method (Airless, Conventional Spray, Rolled)
Average DFT
Name of QP-1/NACE Inspector
Signature
Cert. #
Date / Time

11000_0815_FLT

REC_11000_UWHIB_FLT_75 WLR (‘C’ Class: Hulls 75401 – 75405) WORK ITEM 1: Hull Plating (U/W Body), Inspect- Tender

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect/survey the vessel’s Under Water (U/W) hull plating, including U/W appendages and coating system.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings

Coast Guard Drawing 75C WAGL 0700-025, Rev -, Docking Block Arrangement (‘C’ Class) Coast Guard Drawing 75C WAGL 2200-004, Rev 4, Rudder Details (75401) Coast Guard Publications

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Other References

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Inspection. The Contractor shall accompany the Underwater Hull Inspection Board (UWHIB) in the performance of the below inspection tasks, as applicable, using the drawings listed in Section 2 (References) as guidance. The Contractor shall provide the following, to facilitate the UWHIB in assessing the condition of the designated U/W hull components and systems:

· A hull repair supervisor and a marker.

· Temporary staging and other necessary equipment, as applicable, for ensuring safe access to all areas of the U/W hull.

NOTES

1. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.

2. Some of the components and/or systems addressed in this work item may not be applicable to all vessel classes.

3.2.1 Hull plating.

3.2.1.1 The Contractor shall inspect the condition of the hull plating (including thruster tunnel plating, as applicable), for the presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action.

3.2.1.2 The Contractor shall inspect the hull and keel areas, report on the condition of butt-welded seams, doubler plates, lap seams, and for any signs of damaged plating or unusual waviness in the plating.

3.2.2 Sea chests and all other cooling system intake components. The Contractor shall inspect all sea chests, tunnels, hull openings, and grates for general appearance, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lockwire on bolts, marine growth on grating slots, and any obstructions in the openings that might prevent proper suction and discharge of water.

3.2.3 Rudders. The Contractor shall check general condition, condition around the drain plugs, and check for pitting, if any, on the leading and trailing edges.

3.2.4 Propeller and shaft associated components. The Contractor shall inspect the condition of propellers for signs of corrosion, pitting, erosion, fouling, cracks, dings, and nicks by side and blade; inspect fairwaters, rope guards, shafts, and mechanical seals - look for missing screws, physical damage to the blades, pitting, condition of dunce caps, and condition of securing devices.

3.2.5 Transducers. The Contractor shall check general condition for cuts, cracks, corrosion, and surface defects around the openings. Check transducer securing nuts for tightness, and inspect cables for chafing and other damage.

3.2.6 Zinc anodes.

3.2.6.1 The Contractor shall remove all marine growth and oxide coating from all hull, rudder, shaft strut, sea chest, z-drive, and thruster tunnel zinc anodes, or water jet drives anodes, as applicable, using a light-wire brush.

3.2.6.2 The Contractor shall visually inspect all zinc anodes; check the soundness of mounting strap and stud welds, missing fasteners, and percentage of remaining material.

3.2.7 Coating system inspections. The Contractor shall accomplish the below inspections, in conjunction with the underwater hull inspection conducted by the Underwater Hull Inspection Board (UWHIB). Document the condition found as “Partial - Condition A”, “Partial - Condition B”, or “100%”, as applicable (see 4.1 (Definitions)). Submit a CFR.

NOTE

The following inspections are for determining the existing condition of the coating system for the underwater body surfaces, which are deemed “Critical-coated” surfaces; they must be carried out by a SSPC-QP-1 certified contractor/sub-Contractor or a NACE Inspector – see SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.2.7.1 Visual. Perform a visual inspection of the existing U/W body coating system.

3.2.7.2 Dry film thickness (DFT) measurements. Take total DFT measurements of the U/W body coating system, in accordance with SSPC-PA 2.

3.2.7.3 Coating system thickness and scheme inspection. Perform a microscopic observation of precision angular cuts in the coating system film (“Tooke Paint Inspection”), in accordance with ASTM D4138, and measure the total coating thickness and thickness of each individual coat of paint, in addition to identifying/verifying the existing color scheme for each coat of paint comprising the coating system.

NOTE

The Tooke Paint Inspection Gage/Gauge (Plastic) is a precision tool for inspection and thickness measurement (ASTM D4138) of single or multiple coats on any substrate, and for microscopic observation and measurement of substrate and film defects. The gage uses an illuminated 50-power microscope with measuring reticle, and mounts tungsten carbide cutting tips for precise incision of the work surface.

Direct measurement of total coating thickness and thickness of individual coats of paint is a unique capability of the Tooke Paint Inspection Gage/Gauge. Thus, in addition to routine use, it often serves as a “referee” instrument to calibrate indirect or non-destructive thickness measuring instruments.

Other uses include assessment of substrate conditions and coating adhesion, and observation of microscopic cracking, tendency for brittleness, cratering, or other microscopic film symptoms.

3.2.7.3.1 Take a total of four readings in locations designated by the Coast Guard Inspector, and as follows: one each, port and starboard, in the boot-top area; and one each, port and starboard, below the boot-topping.

3.2.7.3.2 Ensure that the repair of all areas affected by the destructive Tooke Gauge inspection is included in the optional repair work item that is activated by the result of the inspection.

4. NOTES

4.1 Definitions.

4.1.1 "Partial – Condition A”: The condition that exists where the substrate is exposed in up to 33% of the entire U/W body.

4.1.2 "Partial - Condition B": The condition that exists where the coating system has incurred damage, but the substrate is not exposed in any location.

4.1.3 "100%”: The condition that exists where more than 33% of the U/W body hull substrate is exposed.

4.2 UWHIB convention. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.

11000_0815_FLT

REC_11000_UWHIB_FLT_90B Barge (90013) (1211) WORK ITEM 2: Hull Plating (U/W Body), Inspect - Barge

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect/survey the vessel’s Under Water (U/W) hull plating, including U/W appendages and coating system.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings

Coast Guard Drawing 90B CGB-0700-001, Rev -, Docking Plan for 90’ x 24’ x 6’-6” Spec Barge Coast Guard Drawing 90B CGB-1101-001, Rev 4, Fwd Rake, Deck, Bottom, & Side Long’l Truss- Ladder and Layout for 90’ x 24’ x 6’-6” Spec Barge Coast Guard Drawing 90B CGB-1101-002, Rev -, Midship Deck, Bottom, & Side Plating for 90’ x 24’ x 6’-6” Spec Barge Coast Guard Drawing 90B CGB-1101-003, Rev -, After Rake Details for 90’ x 24’ x 6’-6” Spec Barge

Coast Guard Publications

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Other References

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Inspection. The Contractor shall accompany the Underwater Hull Inspection Board (UWHIB) in the performance of the below inspection tasks, as applicable, using the drawings listed in Section 2 (References) as guidance. The Contractor shall provide the following, to facilitate the UWHIB in assessing the condition of the designated U/W hull components and systems:

· A hull repair supervisor and a marker.

·…

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