HSCG85-15-R-HEADD16_Attachment _2_A1.pdf

PDF 3 MB Posted Sep 10, 2015

Attached to: USCGC HEALY DRY DOCK AVAILABILITY FY2016 Federal contract opportunity
Solicitation number: HSCG85-15-R-HEADD16
Issued by: Department of Homeland Security US Coast Guard

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Amendment 1 - Attachment 2

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Amendment0004_15RHEADD16.pdf	PDF	Oct 19, 2015
Amendment0003_15RHEADD16.pdf	PDF	Oct 6, 2015
HSCG85-15-R-HEADD16_Amendment_2_Drawings_.zip	ZIP file	Sep 28, 2015
HSCG85-15-R-HEADD16_Amendment_2.zip	ZIP file	Sep 28, 2015
Amendment0001_15RHEADD16.pdf	PDF	Sep 10, 2015
HSCG85-15-R-HEADD16_A1_MPCs.zip	ZIP file	Sep 10, 2015
SFLC_SPECs.zip	ZIP file	Sep 9, 2015
MPCs.zip	ZIP file	Sep 9, 2015
TP2.zip	ZIP file	Sep 9, 2015
TP3.zip	ZIP file	Sep 9, 2015
TP_1.zip	ZIP file	Sep 9, 2015
TP4.zip	ZIP file	Sep 9, 2015
TP5.zip	ZIP file	Sep 9, 2015
COMDINST.zip	ZIP file	Sep 9, 2015
HSCG85-15-R-HEADD16_JA__08Sept15.pdf	PDF	Sep 8, 2015
HSCG85-15-R-HEADD16_Solicitation_Package_08Sept15.zip	ZIP file	Sep 8, 2015
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USCGC HEALY (WAGB 20)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: LCDR J.H. Potterton

(Rev-2, 09 September 2015)

HSCG85-15-R-HEADD16

Attachment 2, A1

USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2016

ii (Rev-2)

TABLE OF CONTENTS

REVISIONS RECORD .............................................................................................................................. IV CONSOLIDATED LIST OF REFERENCES ............................................................................................ VI CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY .......................................... XIV CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS ......................................................... XVII PRINCIPAL CHARACTERISTICS ..................................................................................................... XVIII

GENERAL REQUIREMENTS

WORK ITEM 1: HULL PLATING (U/W BODY), INSPECT

WORK ITEM 2: APPENDAGES (U/W), LEAK TEST

WORK ITEM 3: VOIDS (NON-ACCESSIBLE), LEAK TEST

WORK ITEM 5: TANKS (BALLAST), CLEAN AND INSPECT

WORK ITEM 6: PROPULSION SHAFTING, REMOVE INSPECT AND REINSTALL

WORK ITEM 7: PROPULSION SHAFT, SHAFT INSPECTION AND COATING RENEWAL

WORK ITEM 8: PROPULSION SHAFT BEARINGS (EXTERNAL), CHECK CLEARANCES

WORK ITEM 9: PROPULSION STERN TUBE BEARINGS, CHECK CLEARANCES

WORK ITEM 10: PROPULSION SHAFT BEARING STAVES, RENEW

WORK ITEM 11: FUEL OIL PURIFIER (FOP) OVERHAUL

WORK ITEM 12: LUBE OIL PURIFIER (LOP) OVERHAUL

WORK ITEM 13: FATHOMETER TRANSDUCER, GENERAL MAINTENANCE

WORK ITEM 14: RUDDER, REMOVE, INSPECT AND REINSTALL

WORK ITEM 15: RUDDER(S), PRESERVE (“100%”)

WORK ITEM 16: THRUSTER UNIT (GENERAL) OVERHAUL

WORK ITEM 17: INTERNAL HOIST, LEVEL 1 INSPECT AND TEST

WORK ITEM 18: ANCHOR CHAIN(S) AND GROUND TACKLE, INSPECT AND REPAIR

WORK ITEM 19: PORT MIRANDA DAVIT, INSPECT AND REPAIR – ANNUAL INSPECTION ... 83

WORK ITEM 20: STARBOARD MIRANDA DAVIT, BIENNIAL INSPECTION

WORK ITEM 21: TANKS (BALLAST), PRESERVE “100%”

WORK ITEM 22: U/W BODY, PRESERVE (PARTIAL)

WORK ITEM 23: STERN TUBE INTERIOR SURFACES, PRESERVE 100% (OPTIONAL)

WORK ITEM 24: HULL PLATING FREEBOARD, PRESERVE - PARTIAL

WORK ITEM 25: SUPERSTRUCTURE, PRESERVE “PARTIAL”

WORK ITEM 26: CATHODIC PROTECTION / ZINC ANODES, RENEW

WORK ITEM 27: IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM, INSPECT AND

MAINTAIN

WORK ITEM 28: IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM ANODES, RENEW118

WORK ITEM 29: IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM REFERENCE

CELLS, RENEW (OPTIONAL)

WORK ITEM 30: IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM DIELECTRIC

SHIELD, RENEW

WORK ITEM 31: DRYDOCK

WORK ITEM 32: TEMPORARY SERVICES, PROVIDE - CUTTER

WORK ITEM 33: SEA TRIAL PERFORMANCE, SUPPORT, PROVIDE

WORK ITEM 35: CHAIN LOCKERS, CLEAN AND INSPECT

WORK ITEM 36: PROPULSION SHAFT SEALS, MECHANICAL OVERHAUL AND INFLATABLE

SEAL RENEWAL

WORK ITEM 37: PROPELLER HUBS, REMOVAL AND REINSTALLATION

WORK ITEM 38: BOILER TUBES, RENEW ALL BOILER TUBES ON BOILER #2

WORK ITEM 39: SEA VALVES AND WASTER PIECES, OVERHAUL OR RENEW

WORK ITEM 40: 04 DECK CRANES TB 100-55, BIENNIAL OVERHAUL

iii (Rev-2)

WORK ITEM 41: BOILER, ANNUAL MAINTENANCE

WORK ITEM 42: SEAWATER STRAINERS (ALL SIZES), MINOR SERVICE AND INSPECT

WORK ITEM 43: PILOT HOUSE WINDOW REPAIRS

WORK ITEM 44: DECKS EXTERIOR, PRESERVE - SCIENCE WORKING DECK

WORK ITEM 45: A-FRAMES, BIENNIAL INSPECTION

WORK ITEM 46: AFT PORT CRANE K15-45, BIENNIAL OVERHAUL

WORK ITEM 47: BOW CRANE TB 60-65, BIENNIAL OVERHAUL

WORK ITEM 48: DAMAGE CONTROL AND FIREFIGHTING SYSTEMS, PMS

WORK ITEM 49: DECK SOCKET, MODIFY (OPTIONAL)

WORK ITEM 50: DECK SOCKET RENEWAL (OPTIONAL)

WORK ITEM 51: FLEX HOSE ASSEMBLIES, RENEW

WORK ITEM 52: PRESSURE GAUGES AND THERMOMETERS, CALIBRATE

WORK ITEM 53: PIPING INSULATION, RENEW

WORK ITEM 54: SYSTEM RELIEF VALVES, TEST

WORK ITEM 55: RTD SENSORS AND THERMOCOUPLES, CALIBRATE

WORK ITEM 56: VALVES, OVERHAUL

WORK ITEM 57: VALVES, RENEW

WORK ITEM 58: TANKS (BALLAST), PRESERVE “PARTIAL”

WORK ITEM 59: TANKS (BALLAST), PRESERVE “PARTIAL” (OPTIONAL)

WORK ITEM 60: BOW THRUSTER STEERING VANE REPAIRS

WORK ITEM 61: MAIN SEAWATER STRAINER OVERHAUL

WORK ITEM 62: MAIN DIESEL ENGINE MAINTENANCE

WORK ITEM 63: MDE POST OPERATIONAL REPAIRS TESTING

WORK ITEM 64: MDE TURBOCHARGER , OVERHAUL

WORK ITEM 65: PORTABLE STERN CHOCK DECK SOCKET, REPAIR

WORK ITEM 66: EVAPORATOR (GENERAL) OVERHAUL

WORK ITEM 67: PROPULSION SHAFT LINERS, SKIM CUT ALL SHAFT LINERS

iv (Rev-2)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 1 (Rev-1) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

9-9-2015 2 13 Added requirement for renewing an additional transducer, added a reference, and added requirement for OEM Tech Rep to be onsite for waterborne testing

9-9-2015 2 Consolidated List of

References

Added CG drawing 420 WAGB 424-501, Rev 0, Outline/Ice Hardened Sea Chest

9-9-2015 2 GFP Updated consolidated GFP listing for WI#13, 39, and 60

9-9-2015 2 16 Edited para. 3.4.9.3 and Deleted para. 3.4.10

9-9-2015 2 39 Edited para. 1.1.2 and 1.2

9-9-2015 2 60 Deleted para. 3.4.4.1, 3.4.5, 3.4.6, 3.6.1, 3.6.2, 3.6.2.1, 3.7.1, 3.7.7, 3.8.1, 3.8.2, 3.8.2.1.

Edited para. 1.1, 1.2, 3.4.4, 3.6, 3.7, 3.7.3.

Renumbered paragraphs as a result of para. deletions.

9-9-2015 2 WI48 and Consolidated

List of References

Added the following Maintenance Procedure Cards (MPC) to the Coast Guard Technical Publications :

MPC R-S-10672 AFFF Fire Extinguisher Inspect MPC R-C-1604 AFFF Fire Extinguisher Service MPC R-C-8845 Overhaul Range Guard MPC R-M-1606 15LB Portable CO2 Fire Extinguisher Maintenance MPC R-C-11748 15LB Portable CO2 Fire Extinguisher Replace MPC R-C-1604 15LB Portable CO2 Fire Extinguisher Weigh MPC R-M-1643 AFFF Fire Extinguisher Check MPC R-A-1570 Weigh CO2 Cylinder, Test Delay and Cables MPC R-A-1562 1-1/2 Through 2-1/2 Inch Fire Hose Test MPC R-M-1605 Fire station Equipment Inspect MPC R-M-1613 Clean and Inspect Range Guard MPC R-C-1588 15LB Portable CO2 Fire Extinguisher Hydrostatic Test MPC R-A-1571 Test Range Guard System and Replace Fusible Links MPC R-C-1600 Renew or Hydro Test CO2 Hose MPC R-A-1567 Test Range Guard Pressure Switch MPC R-A-1568 Hydro AFFF Hoses/Lube Reel v (Rev-2)

MPC R-S-1646 Inspect Fixed CO2 System and Alarms

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

vi (Rev-2)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 420 WAGB 583-501, Rev -, General Arrangement of Miranda Davit MRT/3900

Coast Guard Drawing 420 WAGB 085-001, Rev C, Docking Plan

Coast Guard Drawing 420 WAGB 085-002, Rev D, Tank CAPACITY - 95% Curves

Coast Guard Drawing 420 WAGB 101-064, Rev B, Shell Expansion

Coast Guard Drawing 420 WAGB 101-12, Rev B, Construction Dwg Units 131-132

Coast Guard Drawing 420 WAGB 101-15, Rev C, Construction Drawing Units 141 & 142

Coast Guard Drawing 420 WAGB 101-19, Rev D, Construction Drawing Unit 250

Coast Guard Drawing 420 WAGB 101-2, Rev C, Construction Drawing Units 101 & 102

Coast Guard Drawing 420 WAGB 101-42, Rev B, Construction Dwg Units 456 & 457

Coast Guard Drawing 420 WAGB 101-53, Rev -, Construction Dwg Unit 626-000

Coast Guard Drawing 420 WAGB 101-61, Rev A, Midship Section

Coast Guard Drawing 420 WAGB 101-62, Rev B, Scantling Plan (Decks)

Coast Guard Drawing 420 WAGB 101-63, Rev B, Scantling Plan (Elev's & Section)

Coast Guard Drawing 420 WAGB 101-64, Rev B, Shell Expansion

Coast Guard Drawing 420 WAGB 101-65, Rev C, Construction Dwg Unit 111 & 112

Coast Guard Drawing 420 WAGB 101-69, Rev B, Construction Dwg Units 458 & 459

Coast Guard Drawing 420 WAGB 101-8, Rev C, Construction Drawing Units 121 & 122

Coast Guard Drawing 420 WAGB 161-003, Rev B, Rudder Horn

Coast Guard Drawing 420 WAGB 186-1, Rev F, Mooring & Towing Details vii (Rev-2)

Coast Guard Drawing 420 WAGB 243-1, Rev A, Shafting Arrangements

Coast Guard Drawing 420 WAGB 243-3, Rev C, Shafting Details

Coast Guard Drawing 420 WAGB 243-5, Rev -, Propulsion Shafting Alignment Analysis

Coast Guard Drawing 420 WAGB 243-6, Rev C, Propulsion Shafting Arrangement Procedures

Coast Guard Drawing 420 WAGB 243-7, Rev -, Propulsion Shafting Bearing Reaction Report

Coast Guard Drawing 420 WAGB 243-8, Rev A, Shafting Removal

Coast Guard Drawing 420-WAGB 243-11, Rev D, Propulsion Shafting Handling Gear

Coast Guard Drawing 420 WAGB 244-2, Rev C, Stern Tube Bearings and Seals Arrangement and Details

Coast Guard Drawing 420 WAGB 244-501, Rev G, Icebreaker Variant Seal

Coast Guard Drawing 420-WAGB 243-502, Rev E, Ovako Coupling Ab

Coast Guard Drawing 420 WAGB 244-503, Rev A, Ga of 15.500 Type Es Seal

Coast Guard Drawing 420 WAGB 244-507, Rev G, Stave Bearings, Water Lubricated Stern Tube and Strut

Coast Guard Drawing 420 WAGB 244-508, Rev E, Assembly Drawing

Coast Guard Drawing 420 WAGB 245-501, Rev B, Hub Assembly

Coast Guard Drawing 420 WAGB 245-502, Rev C, Propeller Blade

Coast Guard Drawing 420 WAGB 256-1, Rev E, Main Seawater Circulation System

Coast Guard Drawing 420 WAGB 261-1, Rev D, Fuel Service System

Coast Guard Drawing 420 WAGB 424-006, Rev A, General Arrangement of Elec Equipment – Transducer Well

Coast Guard Drawing 420 WAGB 424-4, Rev G, Hull Mounted Transducer Installation Details

Coast Guard Drawing 420 WAGB 424-502, Rev -, Outline / Ice Hardened Sea Chest

Coast Guard Drawing 420 WAGB 424-6, Rev A, Gen Arrgt of Elec Equip Transducer Well

Coast Guard Drawing 420 WAGB 424-501, Rev 0, Outline/Ice Hardened Sea Chest

Coast Guard Drawing 420 WAGB 508-001, Rev -, Pp & Mchry Insulation Sched

Coast Guard Drawing 420 WAGB 508-002, Rev -, Piping & Machinery Insulation Schedule L/M

Coast Guard Drawing 420 WAGB 521-1, Rev E, Diagram Firemain System

Coast Guard Drawing 420 WAGB 524-001, Rev H, Diagram Auxiliary Seawater System

Coast Guard Drawing 420 WAGB 524-1, Rev H, Diagram Auxiliary Seawater System

Coast Guard Drawing 420 WAGB 528-1, Rev D, Diagram of Plumbing & Internal Deck Drain System

Coast Guard Drawing 420 WAGB 529-1, Rev C, Diagram Ballast, Mn Drainage System

Coast Guard Drawing 420 WAGB 531-1, Rev F, Distilling Plant System

Coast Guard Drawing 420 WAGB 532-2, Rev D, Hot & Cold Potable Water & Brominator System

Coast Guard Drawing 420 WAGB 535-1, Rev E, Diagram Steam, Feed & Condensate System

Coast Guard Drawing 420 WAGB 542-1, Rev C, JP-5, FILL, X-FER, SVC, PURIF, STRIPPING &

HELO DEFUELING SYS

Coast Guard Drawing 420 WAGB 551-005, Rev D, Diagram Starting Air System

Coast Guard Drawing 420 WAGB 555-6, Rev E, Diagram AFFF System

Coast Guard Drawing 420 WAGB 562-001, Rev D, Rudders Unit 021 and 022

Coast Guard Drawing 420 WAGB 562-002, Rev B, Rudder Support System

Coast Guard Drawing 420 WAGB 568-001, Rev B, Bow Thruster Installation Arrangement and Details

Coast Guard Drawing 420 WAGB 568-1, Rev -, Bow Thruster Installation Arrangement and Details viii (Rev-2)

Coast Guard Drawing 420 WAGB 571-001, Rev B, Bow Thruster Instl Arr & Dets

Coast Guard Drawing 420 WAGB 573-003, Rev A, Science Hoist

Coast Guard Drawing 420 WAGB 573-1, Rev B, Crane Pedestals Arr & Dets

Coast Guard Drawing 420 WAGB 573-2, Rev D, Boom Rests

Coast Guard Drawing 420 WAGB 573-511, Rev D, General Arrangement KB 15-45

Coast Guard Drawing 420 WAGB 573-522, Rev D, General Arrangement TB 100-55

Coast Guard Drawing 420 WAGB 573-545, Rev G, Aft. "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-546, Rev D, Stbd "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-547, Rev -, Hydraulic Cylinder Aft a-Frame

Coast Guard Drawing 420 WAGB 573-548, Rev -, Hydraulic Cylinder Starboard a-Frame

Coast Guard Drawing 420 WAGB 573-558, Rev E, Aft. "A" Frame Stop Tube Weldment

Coast Guard Drawing 420 WAGB 573-559, Rev C, Side "A" Frame Stop Tube Weldment

Coast Guard Drawing 420 WAGB 581-001, Rev - , Anchor Handling Arrangements and Details

Coast Guard Drawing 420 WAGB 589-005 , Rev -, Science Hoist Arrangement

Coast Guard Drawing 420 WAGB 589--506, Rev C, General Arrangement Trash Hoist

Coast Guard Drawing 420 WAGB 589-507, Rev E, General Arrangement 600Stores Hoist

Coast Guard Drawing 420 WAGB 611-3, Rev -, Misc Deck Sockets

Coast Guard Drawing 420 WAGB 611-3, Rev F, Misc Deck Sockets

Coast Guard Drawing 420 WAGB 631-1, Rev D, Paint Schedule & Corrosion Control

Coast Guard Drawing 420 WAGB 633-1, Rev D, Zinc Anodes

Coast Guard Drawing 420 WAGB 633-2, Rev B, , Cathodic Protection System ISO and Elem Wiring Diagram

Coast Guard Drawing 420 WAGB 635-1, Rev C, Insulation Layouts & Dets

Coast Guard Drawing 420 WAGB 671-2, Rev -, CO2 Rom

Coast Guard Drawing 420 WAGB 801-008, Rev A, Hose & Hose Fitting List

Coast Guard Drawing 420 WAGB 801-1, Rev -, Booklet of General Drawings

Coast Guard Drawing 420 WAGB 801-1, Rev B, Booklet of General Drawings

Coast Guard Drawing 420 WAGB 801-1, Rev H, Booklet of General Drawings

Coast Guard Drawing 420 WAGB 801-1, Rev Y, Booklet of General Drawings

Coast Guard Drawing 420 WAGB 85-1, Rev C, Docking Plan

Coast Guard Drawing 420 WAGB 85-2, Rev C, Tank Capacity Curves

Coast Guard Drawing 420-WAGB 801-1, Rev -, Booklet of General Drawings

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 2006C, Preventative Maintenance Manual, Damage Control

Coast Guard Technical Publication (TP) 4395, Manufacturer's Instruction Book-SWBS Group(s) 243

Coast Guard Technical Publication (TP) 5016, 01-NOV-03, S9233-Dh-MMC-010 - Main Diesel Engine (MDE) (Volume 1) ix (Rev-2)

Coast Guard Technical Publication (TP) 5017, 01-NOV-03, S9233-Dh-MMC-020 - Main Diesel Engine (MDE) (Volume 2)

Coast Guard Technical Publication (TP) 5018, 01-NOV-03, S9233-Dh-MMC-030 - Main Diesel Engine (MDE) (Volume 3)

Coast Guard Technical Publication (TP) 5019, 01-NOV-03, S9233-Dh-MMC-040 - Main Diesel Engine (MDE) (Volume 4)

Coast Guard Technical Publication (TP) 5020, 01-NOV-03, S9233-Dh-MMC-050 - Main Diesel Engine (MDE) (Volume 5)

Coast Guard Technical Publication (TP) 5021, 01-NOV-03, S9233-Dh-MMC-060 - Main Diesel Engine (MDE) (Volume 6)

Coast Guard Technical Publication (TP) 5022, 01-NOV-03, S6265-A4-MMC-010 - Main Generators, Synchronous

Coast Guard Technical Publication (TP) 5027, Nov 2003, S9242-Af-Mmc-010 - Hydraulic Shaft Coupling

Coast Guard Technical Publication (TP) 5028, Nov 2003, S9243-Bv-Mmc-010 - Stern Tube Seal Assembly

Coast Guard Technical Publication (TP) 5032, PROPELLER, FIXED PITCH HUB ASSEMBLY

Coast Guard Technical Publication (TP) 5053, 01-NOV-03, S6437-B6-MMC-010 - Strainer, 24" Self Cleaning

Coast Guard Technical Publication (TP) 5061, 01-NOV-03, S9261-Be-MMC-010 - Purification System, Fuel Oil

Coast Guard Technical Publication (TP) 5068, 01-NOV-03, S9264-A9-MMC-010 - Purification System, Lube Oil

Coast Guard Technical Publication (TP) 5162, 01-NOV-03, S9517-Ay-MMC-010 - Boiler, Oil Fired Auxiliary

Coast Guard Technical Publication (TP) 5207, 01-NOV-03, S9555-Dm-MMC-010 - Fire Extinguishing System, High Pressure Carbon D

Coast Guard Technical Publication (TP) 5214, 01-NOV-03, SG700-AM-MMC-010 - Hydraulic Power Unit (HPU), Aft General Service

Coast Guard Technical Publication (TP) 5216, Nov 2003, S9561-A9-MMC-010 - Hydraulic Steering System

Coast Guard Technical Publication (TP) 5217, Nov 2003, S9561-D4-MMC-010 - Steering Gear, Electro- Hydraulic

Coast Guard Technical Publication (TP) 5218, Nov 2003, S9242-Ag-MMC-010 - Pilgrim Pintle Nut

Coast Guard Technical Publication (TP) 5219, Nov 2003, S9243-Bw-MMC-010 - Rudderstock Seal

Coast Guard Technical Publication (TP) 5220, 01-NOV-03, Bow Thruster and Bow Wash System - Model JT 2200 IB

Coast Guard Technical Publication (TP) 5220, Sept 2005, S9568-AT-MMC-010 - Bow Thruster

Coast Guard Technical Publication (TP) 5221, 01-NOV-03, SG700-Ap-MMC-010 - A-Frames

Coast Guard Technical Publication (TP) 5223, Oct 2005 , SWBS 572, Section A, Dumbwaiter (200 lb Capacity) – Model 20700

Coast Guard Technical Publication (TP) 52435, 01-NOV-03, SG811-B5-MMC-010 - Crane, Electro Hydraulic Telescoping Boom Crane TB 60-65

Coast Guard Technical Publication (TP) 5245, 01-NOV-03, SG811-B5-MMC-010 - Crane, Primary Telescoping Boom x (Rev-2)

Coast Guard Technical Publication (TP) 5246, 01-NOV-03, SG811-C6-MMC-010 - Crane, Knuckleboom

Coast Guard Technical Publication (TP) 5249, SWBS 589, Nov 2003, SG825-A3-MMC-010 - 1000 LB Capacity Stores Hoist

Coast Guard Technical Publication (TP) 5250, SWBS 589, Oct 2005, SG825-AY-MMC-010 - 6000 LB Capacity Science Hoist

Coast Guard Technical Publication (TP) 5251, SWBS 589, Oct 2005, SG825-AZ-MMC-010 - 600 LB Capacity Trash Hoist

Coast Guard Technical Publication (TP) 5272, 01-NOV-03, S9625-A1-MMC-010 - Windows, Electric Heated & Non-Heated

Coast Guard Technical Publication (TP) 5274, S9633-AG-MMC-010–Impressed Current Cathodic Protection System

Coast Guard Technical Publication (TP) 5336, 06-NOV-07, The Cranesmart "Lmi" System

Coast Guard Technical Publication 5232 S9538-AR-MMC-010 – Davit Winch & HPU (Rescue Boat) Volume 1

Coast Guard Technical Publication 5233 S9538-AR-MMC-020 - Davit Winch & HPU (Rescue Boat) Volume 2

Maintenance Procedure Card M-A-10661 Boiler Automated Safety Control Service

Maintenance Procedure Card M-A-7210 Boiler Inspection and Cleaning

Maintenance Procedure Card R-S-10672 AFFF Fire Extinguisher Inspect

Maintenance Procedure Card R-C-1604 AFFF Fire Extinguisher Service

Maintenance Procedure Card R-C-8845 Overhaul Range Guard

Maintenance Procedure Card R-M-1606 15LB Portable CO2 Fire Extinguisher Maintenance

Maintenance Procedure Card R-C-11748 15LB Portable CO2 Fire Extinguisher Replace

Maintenance Procedure Card R-C-1604 15LB Portable CO2 Fire Extinguisher Weigh

Maintenance Procedure Card R-M-1643 AFFF Fire Extinguisher Check

Maintenance Procedure Card R-A-1570 Weigh CO2 Cylinder, Test Delay and Cables

Maintenance Procedure Card R-A-1562 1-1/2 Through 2-1/2 Inch Fire Hose Test

Maintenance Procedure Card R-M-1605 Fire station Equipment Inspect

Maintenance Procedure Card R-M-1613 Clean and Inspect Range Guard

Maintenance Procedure Card R-C-1588 15LB Portable CO2 Fire Extinguisher Hydrostatic Test

Maintenance Procedure Card R-A-1571 Test Range Guard System and Replace Fusible Links

Maintenance Procedure Card R-C-1600 Renew or Hydro Test CO2 Hose

Maintenance Procedure Card R-A-1567 Test Range Guard Pressure Switch

Maintenance Procedure Card R-A-1568 Hydro AFFF Hoses/Lube Reel

Maintenance Procedure Card R-S-1646 Inspect Fixed CO2 System and Alarms

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation xi (Rev-2)

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machinery Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

Surface Forces Logistics Center Technical Standard 573, Cargo Handling Systems- Booms And Frames

OTHER REFERENCES

Amerex Inspection, Maintenance, and Recharge Service manual NO. 13259

American National Standards Institute (ANSI/ISO) 17025, 2005, General Requirements for the Competence of Testing and Calibration Laboratories

American Society for Testing and Materials (ASTM), F1508, 1 May 2004, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (2013)

ASTM International (ASTM) A53, 2007, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013 Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 46, Part 61, Section 05, 2013, Drydock Examination.

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper-Aluminum Alloy Bar, Rod, Plate, Sheet, Strip, WIRE, Forgings, And Structural and Special Shaped Sections xii (Rev-2)

Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and Weldless

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-23549, Dec 2011, Grease, General Purpose

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-R-21252, May 1991, Rubber Sheet, Solid, Synthetic, Shipboard Water Evaporator Gasketing

MIL-S-22473, Apr 1983, Sealing, Locking, And Retaining Compunds: (Single-Component).

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2199A(SH), July 2010, Covering for Waterborne Main Propulsion Shafting on U.S. Naval Surface Ships and Submarines

National Board Inspection Code (NBIC), (2013)

National Fire Protection Association standard NFPA-10 (Portable Fire Extinguishers)

Naval Sea Systems Command (NAVSEA) S6430-AE-TED-010, Jul 1996, Technical Directive for Piping Devices, Flexible Hose Assemblies

Naval Ship's Technical Manual (NSTM) Chapter 243, May 2006, Propulsion Shafting

Naval Ship’s Technical Manual (NSTM) Chapter 505, Rev 3; Piping Systems

Naval Ship’s Technical Manual (NSTM) Chapter 556, Hydraulic Equipment Power Transmission and Control, Rev 4

Naval Ship's Technical Manual (NSTM) Chapter 505, Dec 2006, Piping Systems American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

Naval Ship's Technical Manual (NSTM) Chapter 531, 1 Sep 1999, Desalination Volume 1 Low Pressure Distilling Plants, Rev 2

Naval Ship's Technical Manual (NSTM) Chapter 556, Dec 2000, Hydraulic Equipment Power Transmission and Control

Naval Ship's Technical Manual (NSTM) Chapter 589, May 2002, Cranes

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

NAVSEA S6430-AE-TED-010, Rev -; Technical Directive for Piping Devices, Flexible Hose Assemblies

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut xiii (Rev-2)

Naval Sea Systems Command (NAVSEA) 0943-LP-017-2010, Technical Repair Standard for Surface Ships Main Propulsion Shafting

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting Refurbishment Procedures, Volume I, Part 1

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting Examination, Test and Repair Action Record, Volume 1, Part 2

Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Feb 1999, Requirements for Nondestructive Testing Methods

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning xiv (Rev-2)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

N Fwd Strut Bearing

Stave Custom from Duramax

Marine 120 300

Aft Strut Bearing Stave

Custom from Duramax Marine

60 200

Fwd Stern Tube Bearing Stave

Custom from Duramax Marine

56 300

Aft Stern Tube Bearing Stave

Custom from Duramax Marine

56 250

13 N ***Fathometer Transducer, Deep

Water, 24 kHz

SyQwest CS 229-24-200 1 ea. 26899

Doppler Transducer and Gate Valve Assembly Kit

5999-01-472-7499 1 ea, 33100

Lower Bearing Housing

2 ea.

16 N Bow Thruster Air Seal Kit Johnson Duramax Marine

880000007 2 ea.

16 N Bow Thruster Inflatable Seal Boot Johnson Duramax

Marine

880410216 2 ea.

28 N Anode, elliptical, iridium oxide & titanium, 75 A

Wilson Walton AQ-AEI-103

NSN 5342-01-453-1429

20 3,665.00

29 N Reference electrode, zinc

Wilson Walton AQ-RRC-

100 NSN 5977-01-453-2560

1 591.26

36 N 420' WAGB Major Overhaul Kit

John Crane (Wartsila) 2 ea. 40,250.00

36 N **420' WAGB Seat (Split)

John Crane (Wartsila) 2 ea. 15,250.00

39 Y 20” Pima gate valve 15-9

4 40,000

39 Y 18” Pima gate valve 15-9

2 35,000

39 Y 16” Pima gate valve 15-9

2 30,000

49 N 304 SS socket inserts for SO-2 Sockets

25 ea 150 xv (Rev-2)

50 N EH36 Steel Deck Socket

SO-2 5 ea. 900.00

61 N Sea Strainer Basket 96134601AS0 2 ea. $ 23,005.00 61 N Sea Strainer Lower

Back Flushing Housing

9607600150 2 ea. $ 16,025.00

61 N Sea Strainer Top Extension Arm

9612400150 2 ea. $ 7,245.00

61 N Sea Strainer Bottom Extension Arm

9612700150 2 ea. $ 7,245.00

62 Y Cylinder Head WDI002088-000 6 ea $60000 62 Y Cylinder Head WDI002087-000 6 ea $60000 62 N Main Bearing Kit KS12100 8 $1300 62 N Resilient Mounts 740386 76 $1400 62 N Stud, Short, Connecting Rod KS33230 72 $155

62 N Stud, Long, Connecting Rod KS33209

72 $250

62 N Piston Ring (Chrome-Ceramic), Upper KS34406

12 $1325

62 N Piston Ring, intermediate KS34401

12 $300

62 N Piston Ring , Grooved Oil Scraper KS34420

12 $350

62 N O-Ring – Horizontal Tie KS11130

64 $5

62 N Big End Bearing Kit KS33260 18 $850 62 N O-Ring – Liner KS21421 12 $14 62 N D-Ring – Liner KS21426 12 $82 62 N Nozzle, Injector KS27240-002 24 $569 62 N Bearing – Piston

Upper Spherical KS34008 12 $4729

62 N Bearing – Piston Lower Spherical KS34014

12 $3487

60 N Pivot Pin PN: 2701-026 4 ea. $40 60 N Clevis PN: 2701-030 2 ea. $175 60 N Water-Lube Bearing PN: 2701-009 2 ea. $2100 60 N Limit Switch PN: 2701-035 4 ea. $375 60 N Locknut PN: 2701-090 2 ea. $100 60 N Lockwasher PN: 2701-091 1 ea. $25 60 N Seal PN: 2701-092 2 ea. $150 60 N Roller Bearing, Vane

Shaft PN: 2701-095 2 ea. $2100

60 N Gasket PN: 2701-097 4 ea. $60 60 N Spring Lock Washer PN: 2701-024 8 ea. $5 60 N Packing PN: 2701-048 1roll. $900 60 N Gasket PN: 2701-049 1 ea. $70 60 N Key, Sleeve, Bearing PN: 2701-062 1 ea. $60 xvi (Rev-2)

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvii (Rev-2)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Appendages (U/W), Leak Test

3 Voids (Non-Accessible), Leak Test

6 Propulsion Shaft Alignment(DD), Check & Shaft Inspection

8 Propulsion Shaft Bearings (External), Check Clearances

9 Propulsion Stern Tube Bearings, Check Clearances

17 Internal Hoist, Level 1 Inspect and Test

18 Anchor Chain(s) and Ground Tackle, Inspect and Repair

19 Port Miranda davit, Inspect and Repair – Annual Inspection

20 Starboardt Miranda davit, Biennial Inspection

22 U/W Body, Preserve (Partial)

27 Impressed Current Cathodic Protection System, Inspect and Maintain

36 Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Seal Renewal

40 04 Deck Cranes TB 100-55, Biennial Overhaul

42 Seawater Strainers (All Sizes), Minor Service and Inspect

46 Aft Port Crane K15-45, Biennial Overhaul

47 Bow Crane TB 60-65, Biennial Overhaul

63 MDE Post Operational Repairs Testing xviii (Rev-2)

PRINCIPAL CHARACTERISTICS

420' WAGB (CGC HEALY)

PHYSICAL

Length overall 420' Length between perpendiculars 396' 6" Beam, extreme 82' 0" Depth amidships to main deck 42' 0" Draft to bottom of keel @ full load 29' 3" Full load displacement 16,000 long tons Effective keel length 230' 0" Mast height above DWL @ 28' draft 158' 3/8"

HULL

Frame spacing 15" Material Hull ASTM A131, GR EH 36, or ABS EH 36 Flight deck ASTM A131, GR EH 36, or ABS EH 36 Superstructure ASTM A131, GR EH 36, or ABS EH 36

MACHINERY

Propulsion 4 Sultzer 12Z a V 40S

2 AC Synchronous, 11.2MW Drive Motors Auxilary generator 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase Rudder 2 Anchor & chain Two 13,200 lbs Navy Stockless, 150 fathoms chain Port, 165 fathoms chain

Starboard

TANKS

Diesel oil or JP-5 (@ 95%) 1,187,117 gal.

JP-5 (Helo) (@ 95%) 56,434 gal.

9250 lube oil (@ 95%) 24,794 gal.

Fresh water (@ 95%) 34,553 gal.

Hydraulic oil (@95%) 8,571 gal.

Ballast water (@95%) 899,776 gal.

1 (Rev-2)

00000_1214_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013 Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation

3. REQUIREMENTS

2 (Rev-2)

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

3 (Rev-2)

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-2)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

5 (Rev-2)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

6 (Rev-2)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.