CG-Tech_Pub_0961-LP-035-4010_314_A_-_Copy.pdf

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SSDG TEST AND INSPECT Federal contract opportunity
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HSCG85-15-Q-P45M47
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Department of Homeland Security US Coast Guard

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CG TECH PUM 0961 LP 035 4010 314

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TP: 0961-LP-035-4010

(HM&E MANUAL)

TECHNICAL MANUAL

MOTOR-GENERATOR

POWER SUPPLY

282’ WMEC

NAVSEA

DISTRIBUTION STATEMENT B. – Distribution authorized to U.S. Government agencies only; this publication is required for official use or for administrative or operational purposes (1 June 1987). Other requests for this document must be referred to the Naval Sea Systems Command (SEA 09B2).

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et seq.), as amended. Violations of these export laws are subject to severe criminal penalties.

DESTRUCTION NOTICE. - For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

PUBLISHED UNDER AUTHORITY OF THE U.S. COAST GUARD

SWBS 314 DATE: 1 June 1987

Department of Homeland Security

UNITED STATES

COAST GUARD

SAFischbach Rectangle

SAFischbach Rectangle

SAFischbach Rectangle

SAFischbach Rectangle

SAFischbach Rectangle

COVER PAGE
3 KW Motor-Generator Power Supply - 60 Hertz to 400 Hertz
Table of Contents
Chapter 1 - General Information
Section 1 - General Data
1-1 General Data
1-2 Major Units
1-2.1 Motor Generator Set
1-2.2. Control Cabinet
Section 2 - Introduction
2-1 Purpose
2-2 Function of Major Components (See Figure 1-1-1)
2-2.1 Motor Controller
2-2.2 Motor-Exciter-Generator
2-2.3 Circuit Breaker
2-2.4 Voltage Regulator

2-3 Salient Design Characteristics

Chapter 2 - Detailed Description
Section 1 - Motor Generator Set
1-1 General
1-2 Identification
1-3 Ratings and Classification
1-3.1 Motor Generator Set
1-3.2 Exciter
1-3.3 Generator
1-3.4 Motor
1-4 Basic Components
1-4.1 Main Frame
1-4.2 Rotor Assembly
1-4.3 Motor End Bracket
1-4.4 Generator End Bracket
1-4.5 Fan Assembly
Section 2 - Control Equipment
2-1 General
2-2 Control Cabinet
2-2.1 Control Cabinet Components
2-3 Leading Characteristics
2-3.1 Control Cabinet
2-3.2 Motor Controller
2-3.3 Circuit Breaker
2-3.4 Voltage Regulator

2-4 Printed Circuit Board

Chapter 3 - Principles of Operation
Section 1 - Voltage Regulator
1-1 General
1-2 Simplified Voltage Regulator Operation
1-3 Voltage Sensing Circuit
1-4 Error Voltage Detector
1-5 Control Amplifier
1-6 Unijunction Trigger
1-7 Trigger Amplifier
1-8 Exciter Field Supply
1-9 Synchronizer
1-10 Rate Circuit
1-11 DC Power Supply
1-12 Field Flashing and Short Circuit Operation
Chapter 4 - Operating Instructions
Section 1 - Operating Instructions
1-1 Safety Notice
1-2 General
1-3 Starting
1-4 Running
1-5 Stopping
1-6 Power Failure
1-7 Overload Reset
Chapter 5 - Installation
Section 1 - Installation
1-1 General
1-2 Location
1-3 Mounting
1-4 Wiring
Section 2 - Check Out Before Start Up
2-1 General
Chapter 6 - Maintenance
Section 1 - Preventive Maintenance
1-1 General
1-2 Motor Generator
1-3 Control Cabinet
Section 2 - Corrective Maintenance
2-1 General
2-2 Maintenance of the Motor Controller
2-3 Maintenance of the Circuit Breaker
2-4 Disassembly/Reassembly of Motor Generator
2-5 Instructions for Replacing Bearings
2-6 Exciter Maintenance
2-7 Signal Tracing the Voltage
2-8 Repair of Printed Circuit Board
2-9 Voltage Regulator Open Loop Test
2-10 Miscellaneous Data for Troubleshooting
2-11 Troubleshooting Chart
Chapter 7 - Parts Identification
Section 1 - Parts Lists
1-1 General
1-2 Special Tools
Chapter 8 - System Test Data
Section 1 - Test Data
1-1 General
1-2 Test Data Tabulation
Chapter 9 - Drawings
Section 1 - Drawings
9-1 General
9-2 Drawing List
List of Figures
Figure 1-1-1 System Block Diagram
Figure 2-1-1 Motor Generator Set
Figure 2-2-1 Control Cabinet
Figure 3-1-1 Voltage Regulator Block Diagram
Figure 3-1-2 Voltage Sensing Circuit
Figure 3-1-3 Error Voltage Detector Circuit
Figure 3-1-4 Control Amplifier
Figure 3-1-5 Unijunction Trigger
Figure 3-1-7 Exciter Field Supply
Figure 3-1-8 Synchronizer
Figure 3-1-9 Rate Circuit
Figure 3-1-10 DC Power Supply
Figure 6-2-1 Voltage Regulator Oscillograms
Control Cabinet Assembly for 3 KW 120V 3PH M/G
30 KW Motor/Gen Set AC to AC (2 pages)
Control Cabinet Assembly for 3 KW 120V 3PH M/G
Control Cabinet Assembly for 3 KW 120V 3PH M/G - 60 to 400 Hz
Installation Drawing 30 KW 60 to 400 Cycles System (4 pages)
Voltage Regular PC Board Assembly - Voltage Regulator Schematic
List of Tables
Table 6-1-1 Inspection Table
Table 6-2-1 M-G Power Supply System Troubleshooting
Table 6-2-2 Motor-Generator Troubleshooting
Table 6-2-3 Voltage Regulator Troubleshooting
Switchboard Technical Manual - Instructions for Circuit Breakers
Safety Precautions
General Data
Nameplate Ratings, Classification Data, and Weights
Continuous Current Rating
Sub-Base Data
Section 1 - Description
General
Function
Line and Load Connections
Section 2 - Operation
Protective Features
Section 3 - Maintenance and Inspection
List of Figures
Figure 1 - Circuit Breaker Mounted
Figure 2 - Bottom View of Circuit Breaker
Figure 3 - Double-base Assemblies as Used in Panelboard Arrangement (Busbars not Supplied)
Figure 4 - Single Base
Figure 5 - Wiring Diagrams
Figure 6 - Typical Time-Current Characteristic of Overcurrent Tripping Device (Starting Cold at 50 degrees Ambient)
Figure 7 - Typical Temperature-Rating Curve
Figure 8 - Details of Male Copper Stabs (Not Furnished with Breaker)
Figure 9 - Latch-handle Locking (Furnished Upon Request)
Figure 10 - Front Panel Cutouts
Figure 11 - Outline Drawings of Mounting Base Units TK250-1B, TK250-2B, TK250-4B, TK250-6B
Technical Manual - A.C. Magnetic Controller
Controller Section Index
Instruction Sheet - No. N850 4 Pole and No. N851 5 Pole A-C Contactors
Description of Operation
General Care and Maintenance
Renewal of Main or Electrical Interlock Contacts
To Renew the Operating Coil
Adjustment of Mechanical Interlock
Instruction Sheet - No. N750 Thermal Overload Relay (Adjustable Type)
Description
How to Install Heater Coils in No. N750 Overload Relay
Details of Reset Magnet and Mounting Plate
Drawings
Panel Assembly for Controller - A.C. Magnetic, Size 0
Controller - A.C. Magnetic, Size 0

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