CGC KICKAPOO SPEC REV 1 - 9-8-2010.pdf

USCGC KICKAPOO (WLR 75406)

75 FOOT "E CLASS" RIVER BUOY TENDER

USCG 130 BARGE (13077)

SPECIFICATION FOR DRYDOCK REPAIRS

Developed By: CWO Bryan G. Wright

(Rev-1, 08 SEP 2010)

USCGC KICKAPOO (WLR-75E) DRYDOCK AVAILABILITY 2011

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record ....................................................................................................................................... iii Consolidated List of References ................................................................................................................ iv Consolidated List of Government-furnished Property ............................................................................. viii Consolidated List of Critical Inspection Items .......................................................................................... xi Principal Characteristics - Tender ............................................................................................................. xii Principal Characteristics - Barge ............................................................................................................. xiii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing - Tender WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing - Barge WORK ITEM 3: Keel Coolers, Clean, Inspect and Hydro (Barge) WORK ITEM 4: Spud Wells, Preserve - Tender WORK ITEM 5: Spud Wells, Preserve - Barge WORK ITEM 6: Decks - Exterior( Barge Buoy ), Preserve WORK ITEM 7: U/W Body, Preserve ( “100%” ) - Tender WORK ITEM 8: U/W Body, Preserve ( “100%” ) - Barge WORK ITEM 9: Hull Plating Freeboard, Preserve (“ 100% ”) - Tender WORK ITEM 10: Hull Plating Freeboard, Preserve (“ 100% ”) - Barge WORK ITEM 11: Hull Plating Freeboard, Preserve (“ Partial ”) - Tender WORK ITEM 12: Hull Plating Freeboard, Preserve (“ Partial ”) - Barge WORK ITEM 13: Cathodic Protection / Zincs, Renew - Tender WORK ITEM 14: Cathodic Protection / Zincs, Renew - Barge WORK ITEM 15: Drydocking - Tender WORK ITEM 16: Drydocking - Barge WORK ITEM 17: Temporary Services, Provide WORK ITEM 18: Main Engine and Shafting, Replace WORK ITEM 19: Steering Gear and Rudder Systems, Upgrade WORK ITEM 20: Hull and Structural Plating – Barge Side Shell, Modify WORK ITEM 21: Boat Davit Winch, Shrink Wrap WORK ITEM 22: Buoy and Cargo Handling Crane, Shrink Wrap WORK ITEM 23: Voids (Non-Accessible), Leak Test - Tender WORK ITEM 24: Voids (Non-Accessible), Preserve Internal Surfaces - Tender

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iii (Rev-1)

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free or charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing Coast Guard Drawing 130 CGB71-77 111-002, Rev 9, Hull Details, Side Shell Plating and Framing Coast Guard Drawing 130 CGB71-77 530-002, Rev 3, Cooling Water Piping Schematic Coast Guard Drawing 130 CGB 71-77 085-001, Rev B, General Arrangements and Profile Coast Guard Drawing 130 CGB71-77 085-006, Rev -, Curves of Form Coast Guard Drawing 130 CGB71-77 111-001, Rev -3, Hull Details, Bottom and Main Deck Plating and Framing Details Coast Guard Drawing 130 CGB71-77 111-002, Rev -, Hull Details, Side Shell Plating and Framing Details Coast Guard Drawing 130 CGB71-77 111-003, Rev -, Side Shell Plating Modifications Coast Guard Drawing 130 CGB71-77-085-004, Rev 1, Docking Plan Coast Guard Drawing 130 CGB71-77-123-1, Rev -.Spud Well Bhds & Spud Det Coast Guard Drawing 75 WAGL 2200-010, Rev C, Main Rudder Stock and Fittings for JASTRAM S2-16-2- 35 Steering System Coast Guard Drawing 75 WAGL 2200-011, Rev C, Flanking Rudder Stock and Fittings for JASTRAM S2-16- 2-35 Steering System Coast Guard Drawing 75 WAGL 4301-005, Rev G, Shafting Machining Details to suit IF 1312 MDE Coast Guard Drawing 75 WAGL 436-001, Rev D, Mods to Pilothouse Alarm Panel Coast Guard Drawing 75 WAGL 4400-003, Rev G, Propeller to suit IF 1312 MDE Coast Guard Drawing 75 WAGL 6700-001, Rev E, Arrangement of Electronic Equipment and Blocking Wiring Diagram Coast Guard Drawing 75 WAGL-4301-006, Rev D, Shaft Brake to suit IF 1312 MDE Coast Guard Drawing 75E WLR 0103-3, Rev -, Booklet Of Gen Plans Coast Guard Drawing 75E WLR 0700-003 Rev A, Docking Block Arrangement (‘E’ Class) iv (Rev-1) http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace

Coast Guard Drawing 75E WLR 0700-003, Rev A, 75FT “E” Class Towboat Docking Block Arrangement Coast Guard Drawing 75E WLR 110-1, Rev 1, Dk Plate Plan & Shell Expansion Coast Guard Drawing 75E WLR 1101-005, Rev B, Grid Cooler Pockets to suit IF 1312 MDE Coast Guard Drawing 75E WLR 1107-009, Rev -, Stack Modifications to suit IF 1312 MDE Coast Guard Drawing 75E WLR 1112-016, Rev B, Miscellaneous Foundation Modifications to suit JASTRAM S2-16-2-35 Steering System Coast Guard Drawing 75E WLR 1112-018, Rev -, Main Engine Foundation Modifications to Suit 1312 MDE Coast Guard Drawing 75E WLR 1112-019, Rev -, Miscellaneous Foundations to Suit IF 1312 MDE Coast Guard Drawing 75E WLR 1112-021, Rev -, Pilothouse Console Modifications to suit JASTRAM S2-16- 2-35 Steering System Coast Guard Drawing 75E WLR 2200-016, Rev B, Diagram, Main Steering Hydraulics to suit JASTRAM S2- 16-2-35 Coast Guard Drawing 75E WLR 2200-017, Rev C, Arrangement, Main Steering Hydraulics to suit JASTRAM S2-16-2-35 Coast Guard Drawing 75E WLR 2200-018, Rev B, Diagram, Flanking Steering Hydraulics to suit JASTRAM S2-16-2-35 Coast Guard Drawing 75E WLR 2200-019, Rev B, Arrangement, Flanking Steering Hydraulics to suit

JASTRAM S2-16-2-35

Coast Guard Drawing 75E WLR 2200-020, Rev B, Hydraulic Hose List to suit JASTRAM S2-16-2-35 Coast Guard Drawing 75E WLR 2200-021, Rev B, Steering System Controls and Alarms to suit JASTRAM S2-16-2-35 Steering System Coast Guard Drawing 75E WLR 2200-022, Rev B, Steering System Arrangement for JASTRAM S2-16-2-35 Steering System Coast Guard Drawing 75E WLR 2200-023, Rev B, Flanking Steering System Arrangement for JASTRAM S2- 16-2-35 Steering System Coast Guard Drawing 75E WLR 2200-024, Rev A, Rudder Post Installation for JASTRAM S2-16-2-35 Steering System Coast Guard Drawing 75E WLR 2200-025, Rev B, Steering Foundation Installation for JASTRAM S2-16-2- 35 Steering System Coast Guard Drawing 75E WLR 252-001, Rev E, Propulsion Control System to suit IF 1312 MDE Coast Guard Drawing 75E WLR 2602-1, Rev 2, Towing Knee and Spud Well Coast Guard Drawing 75E WLR 4000-004, Rev C, Machinery Arrgt Mods to suit IF 1312 MDE Coast Guard Drawing 75E WLR 4000-005, Rev D, Equipment Arrangement to suit JASTRAM S2-16-2-35 Coast Guard Drawing 75E WLR 4103-004, Rev 2, Main Engine Control Piping Coast Guard Drawing 75E WLR 4103-011, Rev -, Jacket Water Piping Mods to suit IF 1312 MDE Coast Guard Drawing 75E WLR 4103-012, Rev -, Exhaust Piping Mods to suit IF 1312 MDE Coast Guard Drawing 75E WLR 4103-013, Rev -, Misc Piping Mods to suit IF 1312 MDE Coast Guard Drawing 75E WLR 4105-001, Rev B, Remote Engine Shutdown to suit IF 1312 MDE Coast Guard Drawing 75E WLR 4301-008, Rev B, Shafting Installation to suit IF 1312 MDE Coast Guard Drawing 75E WLR 4823-003, Rev A, Oily Water Holding Tank & Associated Piping Coast Guard Drawing 75E WLR 4901-004, Rev -, Compressed Air Mods to suit IF 1312 MDE Coast Guard Drawing 75E WLR 5501-004, Rev A, Fuel Oil Service Mods to suit IF 1312 MDE Coast Guard Drawing 75E WLR 6201-005, Rev -, Electrical One line Block & Elementary Wiring Diag

(KICKAPOO)

Coast Guard Drawing 75E WLR 6504-001, Rev 1, Alarm System Elementary Wiring Diagram Coast Guard Drawing 75E WLR-1112-020, Rev -, Miscellaneous Foundations for Water Fog System Coast Guard Drawing 75E WLR-3801-006, Rev D, Mods to Aft Hold Insulation and Painting for JASTRAM S2-16-2-35 Coast Guard Drawing 75E WLR-3801-007, Rev B, Engine Room Ventilation System Power Mods to suit IF

1312 MDE

Coast Guard Drawing 75E WLR-3801-008, Rev -, Engine Room Vent Modifications to suit IF 1312 MDE v (Rev-1)

Coast Guard Drawing 75E WLR-4301-003, Rev -, Shaft Arrangement Coast Guard Drawing 75E WLR-4301-005, Rev -, Stern Tube Seals and Struts Coast Guard Drawing 75E WLR-4803-004, Rev B, Machinery Space Fire Extinguishing System Wiring Diagram to suit IF 1312 MDE Coast Guard Drawing 75E WLR-4803-005, Rev -, Engine Room Water Fog System to suit IF 1312 MDE Coast Guard Drawing FL 2804-13, Rev G, Visual Id Kit Sched Coast Guard Drawing FL 2804-13, Rev G, Visual ID Kit Sched Coast Guard Drawing FL 2804-15, Rev-, Draft Figs Coast Guard Drawing75E WLR 0103-1, Rev 1, Outboard Profile and General Arrangements Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual Id Numeral & Letter for Ships Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual ID Numeral & Letter for Ships Coast Guard Fleet Drawing FL 2804-12, Rev-, U.S.C.G. Emblem NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and Color Manual Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC STD SPEC 0740), Jan 2009, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), Jan 2009, Shipboard Electric Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), Jan 2009, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), Jan 2009, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), Jan 2009, Provide Temporary Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary Hull Accesses Coast Guard Technical Publication 6324 Hydraulic Steering System Coast Guard Technical Publication 4904A Clear command 96204 Installation Manual Coast Guard Technical Publication 6311 Fire Protection System Coast Guard Technical Publication 6318 Speed Control System Coast Guard Technical Publication 6307A MDE – Model V1312T1MLH-1KC - Ancillary Equipment Manual Coast Guard Technical Publication 6308B MDE – Model V1312T1MLH-1KC – Operation and Maintenance Manual Coast Guard Technical Publication 6330 MDE - Model V1312T1MLH-1KC – Overhaul Manual Coast Guard Technical Publication 6319 Main Reduction Gear – Model ZF 2300 Coast Guard Technical Publication 4905 Smart Backup – Operation, Installation and Troubleshooting Manual

OTHER REFERENCES

A S TM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An) American Society for Testing and Materials (ASTM), A131, 2001, Standard Specification for Structural Steel vi (Rev-1) for Ships ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of Plastic Film and Thin Sheeting by the Pendulum Method ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic Sheeting Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)

Commercial Item Description (CID) A-A-52624, Sep 2001, Antifreeze, Multi Engine Type, Ethylene Glycol Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust- Petrolatum Fernstrum Gridcooler Installation and Maintenance Manual, 2006, Form 165 MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating vii (Rev-1) viii (Rev-1)

Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

19 Y *Transducer Cover

Plate N/A 1 ea. 50.00

20 Y *Transducer Cover Plate

N/A 4 ea. 50.00

18 Y **Propeller shaft Assembly for MDE change out

Consisting of Bill of Material listed on 75-WAGL-4301-005

2 ea. 33,779.00

18 N Propeller for MDE change out

NSN:RH 2010-01-534-9089; LH

2010-01-534-9095

2 ea. 7,800

18 N Main Diesel Engine and Reduction Gear Set complete with all attached accessories

NSN: 2815-01-LG8-7388

2 ea. 91,545.00

18 N MDE & Gear Unattached Accessories including fuel filters, starting air components, jacket water 440 v hotstart, control and alarm panels, etc

2 ea. Included in above item

18 N MDE 220 volt hotstart

2 ea.

18 N Finished Reduction Gear Shaft Coupling and Associated Bolting

With Propeller Shaft Ass’y, item #10

18 N Strut Bearing (5.5” O.D.

x 4.5” I.D. x 18” Long)

DURAMAX bronze, rubber 2 ea.

18 N Pedestal Pillow Block Bearing

COOPER P/N

02-BCP-408-EX-AT

2 ea.

18 N Bulkhead Seal Assembly WARTSILA P/N: H70300 2 ea.

18 N Stern Tube Seal

Assembly WARTSILA H74537-02 2 ea.

18 N MDE Exhaust Muffler NSN: 2815-01-LG8-8192

2 ea. 2,100.00

18 N SSDG Exhaust Muffler NSN: 2815-01-LG8-8193

2 ea. 2,100.00

18 Y SSDG Grid Cooler NSN: 2040-01-LG8-8495

2 ea. 3,000.00

18 N MDE Grid Cooler NSN: 2040-01-LG8-8494

2 ea. 8,270.00

18 N Oily Water Pump & associated compressed

NSN: 4320-01-LG8-7366

1 ea. 830.00 air filter/regulator SANDPIPER Model

P1FRS1FB1SBSYNS200

18 Water Fog Fire Extinguishing System including (1) skid ass’y,

(1) control stand, (10) nozzles and (4) thermal heat detectors

NSN: 4210-01-LG8-7679

1 ea. 35,000.00

18 Fan, Vaneaxial, Marine Grade, 10,900 CFM, 240VAC, 10 HP

NSN: 4140-01-LG9-5105

1 ea.

18 Fan, Vaneaxial, Marine Grade, 2,900 CFM, 240VAC, 3 HP

NSN: 4140-01-LG9-5106

18 N Clear Command Processor Elec. ENG, SOL GR, 4 Station

MATHERS/ZF 96204 2 ea. 2,000.00

18 N Control Head-Heavy duty, Dual

MATHERS/ZF 760P

2 ea. 2,300.00

18 N Serial Communication Harness, 30 Ft

MATHERS/ZF 13316-30

1 ea. 130.00

18 N Wire Harness-Throttle, current, 30 Ft

MATHERS/ZF 13494-30

2 ea. 122.00

18 N Clutch Wiring Harness 20 Ft

MATHERS/ZF 15719-20 2 ea.

18 N Backup Control Panel, 3000 series

MATHERS/ZF 3200B 1 ea.

18 N Processor Smart Backup 4-20mA

MATHERS/ZF 3005BC 1 ea.

18 N Backup Panel Wiring Harness, Control

MATHERS/ZF 3301B-10 2 ea.

18 N Wire Harness-Power and Start Interlock

MATHERS/ZF 13756-30 2 ea.

18 N Backup Control Panel Wiring Harness, Power/Start Interlock

MATHERS/ZF 71708 1 ea.

18 N Control Head Wiring Harness, Double Ended, 40 Ft.

MATHERS/ZF 14261-40 2 ea.

18 N Throttle Wire Harness, 4- 20ma, N Interlock Interface

MATHERS/ZF 3603B-20 2 ea.

18 N Smart Backup Clutch Wire Harness

MATHERS/ZF 3501B-20 2 ea.

18 N Control Head Wire Harness, Double Ended, 100 Ft.

MATHERS/ZF 14261-100 2 ea.

18 Tachometer Sensor Harness, 40 ft

MATHERS/ZF 13239-40 2 ea.

18 Controller, combination, NEMA 12 enclosure, for 2 spd/2 winding 240V 3 PH, 10HP fan, NEMA size 2 contactor, CUTLER-HAMMER

ECN3628BBA-

C42P19T15P67P67

1 ea.

ix (Rev-1)

240V/120V, 50VA

control xfmr w/2 pri & 1 sec fuse, w/ fast/slow stop push buttons & fast/slow “green” Motor run indication lights & terminal block for remote emergency stop pushbuttons

6110-01-LG9-4156

18 N 24VDC Battery Capacity Meter

BCM24 1ea. 200.00

18 N Plug, Cannon Connector MATHERS/ZF 6029199081 2 ea.

19 N Steering Rudder Consisting of all components listed on Coast Guard Drawing 75 WAGL 2200-010, Sheet 2, Elevation 10B

2 ea. 27,325.00

19 N Flanking Rudder Assembly

Consisting of all components listed on Coast Guard Drawing 75 WAGL 2200-011, Sheet 2, Elevation 11A

2 ea. 39,514.00

19 N Seal Assembly, Rudder Stock Face

Wartsila P/N: H75492-01 SFLC to procure

4 ea. 5,000.00

19 Y Hydraulic Steering Cylinder Assembly

NSN: 3040-01-LG8-8526 4 ea. 146,570.00

19 Y Manual Helm Pump NSN: 4320-01-LG8-8527 1 ea. 146,570.00 19 Y Tank, Header NSN: 5430-01-LG8-8528 1 ea. 146,570.00 19 Y Valve, DARB Assembly NSN: 4820-01-LG8-8530 2 ea. 146,570.00 19 Y Steering Control System NSN: 2030-01-LG8-8531 1 ea. 146,570.00 19 Y Motors, Starters & Alarm

Assembly NSN: 6110-01-LG8-8532 1 ea. 146,570.00

19 Y Tiller NSN: 3040-01-LG8-8533 2 ea. 146,570.00 19 Y Tiller NSN: 3040-01-LG8-8534 2 ea. 146,570.00 19 Y Stud Kit, Tie Bar NSN: 3040-01-LG8-8535 2 ea. 146,570.00 19 Y Hydraulic Power Units

Assemblies NSN: 2030-01-LG8-8536 2 ea. 146,570.00

19 Y Valve, Shut-off, 3 Way, 4-Position

NSN: 4820-01-LG8-8538 8 ea. 146,570.00

19 Y Bearing, 5.516-in x 4.519-in I.D. 6-in Long

Duramax DX490 4 ea. 146,570.00

19 Y Bearing Heavy Duty, 4.3307-in I.D.

SKF USA 23222C 4 ea. 146,570.00

19 Y Fuse Box, 125/250 VDC, 8 circuit

NSN: 5920-00-178-1616 1 ea. 146,570.00

19 Y Fuse, 250 VDC, 10A, 13/32” x 1½”

NSN: 5920-00-280-4431 16 ea 146,570.00

19 Y Annunciator Alarm Panels

Murphy ST1OAS-F Modified by Dwg 75WAGL-436-002

2 ea 146,570.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter x (Rev-1) xi (Rev-1)

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph

3.2.6.5 (Inspection report particulars)):

Work Item Title None

PC_75E_WLR_75406_0909

Principal Characteristics - Tender

75’ WLR (E-CLASS) CGC KICKAPOO, INLAND

RIVER BUOY TENDER

PHYSICAL CHARACTERISTICS

Length Overall 75' 5-1/2" Depth 7' 8-1/2" Maximum Beam 22' 5" Height of Highest Projection N/A Full Load Draft 4' 2" Full Load Displacement 150 long tons Shore Tie Voltage Requirements 230 VAC 3PH 200 AMP Frame Spacing 1' 6"

MACHINERY CHARACTERISTICS

Number of Propellers 2

Number of Blades 4 Diameter of Propeller 48" Pitch 47" fixed

RPM 410

xii (Rev-1)

PC_Barge_130_0909

Principal Characteristics - Barge

130' Barge (ALL)

PHYSICAL CHARACTERISTICS

Length Overall 130' 0" Depth 7' 6" Maximum Beam 30' 0" Frame Spacing 24" Full Load Draft 5' 0" Full Load Displacement 200 tons Shore Tie Voltage Requirements 230 VAC 3PH 200 AMP xiii (Rev-1) xiv (Rev-1)

00000_0310_FLT

REC_0000_FLT_ Commercial Project @ Contractor’ Facility (1209)

General Requirements

1. SCOPE

1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and

Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

1 (Rev-1)

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

3.3 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.4 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.4.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.4.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.4.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.4.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

4. NOTES

4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may be accessed at the following URL address: http://www.uscg.mil/directives/cim.asp

4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

2 (Rev-1) http://www.uscg.mil/directives/cim.asp

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________ Specific Area Being Preserved: ___________________________________________________________

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with COMDTINST M10360.3, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile (1.5-3.5 mils for abrasive-blasted steel surfaces; 1.0 mil (minimum) for power-tool cleaned surfaces; 1.0-1.5 mils for abrasive-blasted aluminum surfaces); and 1.5 –2.5 for surfaces to be coated w/single coat of inorganic zinc). Conduct 5 sets of 3 readings for the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Measure soluble salt conductivity (5 measurements per 1000 sqft) – maximum threshold: 70 microsiemens/cm for non-submerged surfaces and 30 microsiemens/cm for submerged surfaces.

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application:_________/_________; Return to service or removal from environment controls: _______/_______

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1 or NACE-Certified Inspector: __________________________________________ Cert. No.: ____________ Signature of Inspector: _______________________________________ Date:_______________ Time: _________

3 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________

(Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat)

DATE &

TIME

ENTER ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

TEMPERATURE

% REL.

HUMIDITY

SIGNATURE

OF

INSPECTOR DEW

POINT SURFACE AMBIENT

?T | DP - Surface

Name of QP-1 or NACE-Certified Inspector: __________________________________________ Cert. No.: ____________ Signature of Inspector: _______________________________________ Date:_______________ Time: _________

4 (Rev-1)

QA-3 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________ Location of Surface Profile Measurements: ___________________________________________________________

SURFACE PREPARATION

METHOD

PROFILE

(mils)

Min Max Avg.

SSPC-SP-10/NACE No. 2

SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________ Place Surface Profile Replica Tapes In The Spaces Provided Below, To Serve As Permanent QA record. Maintain separate log for each area/location. When an Area Is Divided Into Separate Sections, Maintain A Separate Log for Each Section.

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils Average Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

Name of QP-1 or NACE-Certified Inspector: __________________________________________ Cert. No.: ____________ Signature of Inspector: _______________________________________ Date:_______________ Time: _________

5 (Rev-1)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________

Location of Work (including frame numbers): _______________________________________ Area (square feet): ____________

DATE TEST LOCATIONS CONDUCTIVITY

(microsiemens/cm)

Name of QP-1 or NACE-Certified Inspector: __________________________________________ Cert. No.: ____________ Signature of Inspector: _______________________________________ Date:_______________ Time: _________

6 (Rev-1)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence) Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________

Coating Manufacturer: ___________________Product Name: _______________________Batch Number: ____________ Induction Time: _______________________________________________________________ Coating System Sequence (Indicate Whether: Primer, Touch-Up Primer, Barrier Coat, 3rd Coat…): __________________

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC PA-2

SPOT 1 2 3 4 5 AVERAGE

VALUE

*BASE METAL

READING (BMR)

*Required, If Magnetic Pull-Of (Type I/Banana) Gauge Is Used.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation 3 Before

Adjustments After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation 3 Before

Adjustments After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation 3 Before

Adjustments After Adjustments

Avg.

Application Method (Airless, Conventional Spray, Rolled):____________________ Average DFT: __________________________________________________________

Name of QP-1 or NACE-Certified Inspector: __________________________________________ Cert. No.: ____________ Signature of Inspector: _______________________________________ Date:_______________ Time: _________

7 (Rev-1)

8 (Rev-1)

11010_UT_0310_FLT

REC_11010_UT_FLT_75 WLR (‘E’ Class: Hulls 75406-75409) (0110)

WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing - Tender

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to conduct ultrasonic testing (UT) of U/W hull plating.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 75E WLR 0700-003, Rev A, 75FT “E” Class Towboat Docking Block

Arrangements Coast Guard Drawing 75E WLR 110-1, Rev 1, Dk Plate Plan & Shell Expansion

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and

Allied Processes

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

• None

3.1.2 Technical Representative.

Not applicable.

3.1.3 Protective measures.

Not applicable.

3.1.4 Interferences.

None.

3.2 UT measurements. The Contractor shall perform a total of 200 UT measurements of U/W hull surfaces, in locations designated by the Coast Guard Inspector, in accordance with SFLC Std Spec 0740, Appendix C. Mark up a copy of Coast Guard Drawing 75E WLR 110-1 to show all locations selected for measurement and record all measurements in Table 1 (UT Measurements Summary Sheet - Port/Stbd Shell) provided at the end of this item.

Submit a CFR, to also include the marked up drawing(s) and completed Table I.

4. NOTES

This section is not applicable to this work item.

9 (Rev-1)

TABLE I - UT MEASUREMENTS SUMMARY SHEET PORT/STBD SHELL

SHOT # STRAKE # FWD/MID/AFT ORIG PL MEASURED PL PERCENT

PLATE # TOP/MID/BOT THICKNESS THICKNESS WASTAGE

10 (Rev-1)

11 (Rev-1)

11010_UT_0310_FLT

REC_11010_UT_FLT_130’ Barge (ALL) (0110)

WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing - Barge

1.1 Intent. This work item describes the requirements for the Contractor to conduct ultrasonic testing (UT) of U/W hull plating.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 130 CGB71-77-085-004, Rev 1, Docking Plan Coast Guard Drawing 130 CGB71-77-111-1, Rev 3, Hull Details Bottom, Main Deck & Framing Details

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and

Allied Processes

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

• None

3.1.2 Technical Representative.

Not applicable.

3.1.3 Protective measures.

Not applicable.

3.1.4 Interferences.

None.

3.2 UT measurements. The Contractor shall perform a total of 300 UT measurements of U/W hull surfaces, in locations designated by the Coast Guard Inspector, in accordance with SFLC Std Spec 0740, Appendix C. Mark up a copy of Coast Guard Drawing 130 CGB71-77-085-004 to show all locations selected for measurement and record all measurements in Table 1 (UT Measurements Summary Sheet - Port/Stbd Shell) provided at the end of this item. Submit a CFR, to also include the marked up drawing(s) and completed Table I.

4. NOTES

12 (Rev-1)

TABLE I - UT MEASUREMENTS SUMMARY SHEET PORT/STBD SHELL

SHOT # STRAKE # FWD/MID/AFT ORIG PL MEASURED PL PERCENT

PLATE # TOP/MID/BOT THICKNESS THICKNESS WASTAGE

13 (Rev-1)

14 (Rev-1)

25620_DLA_0309_FLT

REC_25620_130’ Barge (ALL) (0309)

WORK ITEM 3: Keel Coolers, Clean, Inspect and Hydro (Barge)

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following grid coolers (see 4.1 (Term applicability)):

SERVICE QTY LOCATION

*Barge, Engine 1 98

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 130 CGB 111-002, Rev 9, Hull Details, Side Shell Plating and Framing Coast Guard Drawing 130 CGB 530-002, Rev 3, Cooling Water Piping Schematic

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC STD SPEC 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene

Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)

Fernstrum Gridcooler Installation and Maintenance Manual, 2006, Form 165

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

• None

3.1.2 Interferences. The Contractor shall be aware that interferences in way of work include, but are not limited to the below-listed. Handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences):

• Piping.

3.1.3 Protective measures. The Contractor shall furnish and install suitable covering to seal off and protect all non-affected surfaces/equipment and spaces in the vicinity of the work area against contamination during the performance of work.

3.1.3.1 Install blanks on the open ends of piping to prevent any contamination or foreign debris from entering the affected systems. Ensure that all cleaning equipment or media used in the cleaning process do not cause any damage to cooler components.

3.1.3.2 Upon completion of work, remove protective material and inspect for the presence of contamination.

Clean all equipment and spaces, contaminated due to improper protection, to original condition of cleanliness.

3.2 Environmental compliance. The Contractor shall dispose of all waste fluids in accordance with all Federal, state and local regulations. Document a complete chain of custody record of the removed tank contents and generated wastes, from the vessel to the point of final destination or delivery. Submit document to the COTR upon completion of work.

3.3 Cleaning, inspection, and testing requirements. The Contractor shall accomplish the following, for each designated cooler (see paragraph 1.1 (Intent)), as shown on Coast Guard Drawings 130 CGB-111-002 and 130

CGB 530-002:

3.3.1 Preparation.

• Drain and dispose of all existing cooler fluids.

• Remove existing hoses and hose clamps

• Disconnect and remove the cooler, if applicable, to a suitable repair shop.

3.3.2 Inspection. Perform a visual inspection of all surfaces/components for deterioration or other defects.

Visually inspect suction and discharge piping. Submit a CFR.

3.3.3 Cleaning. Clean all cooler interior and exterior surfaces free of all debris or contaminants using industrial standard methods and in accordance with manufacturer’s recommendations; or in accordance with Fernstrum Gridcooler Form 165.

3.4 Reassembly. After cleaning and any authorized repairs are complete, the Contractor shall reassemble the cooler. Renew the following components, as applicable, in accordance with cooler manufacturer’s recommendations:

• Fasteners (shall be stainless steel).

• Threaded fittings.

• O-rings and seals.

15 (Rev-1)

• Hoses between cooler and piping systems, and associated hose clamps.

3.5 Reinstallation. After completion of testing and all authorized repairs, if any, the Contractor shall reinstall each cooler (if previously removed). Where applicable, renew all zinc electrode plates, gaskets, and recessed hex-head bolts in accordance with the manufacturer's specifications. Apply a copper-based anti-seize compound on all bolts; and torque in accordance with manufacturer’s specifications.

3.6 System replenishing. The Contractor shall completely fill the cooling water system with CAT Extended Life

50/50 PREMIX.)

3.7 Clean. The Contractor shall ensure that all cleaned surfaces are one hundred percent free of debris and surface contaminants.

3.8 Hydrostatic test. After all authorized work is complete and prior to reconnecting the cooler(s), the Contractor shall hydrostatically test each cooler in the presence of the COTR, in accordance with SFLC Std Spec 0740, Appendix C, “Hydrostatic Test”. Be aware that no leakage or permanent deformation of pressure-containing parts is permissible. Repair all leaks and discrepancies found. Submit a CFR.

3.9 Label plates. The Contractor shall attach an anodized aluminum test data plate to each cooler using epoxy resin cement. Ensure that each plate is engraved with ¼-inch high letters, stating the following:

• Hydrostatic test pressure.

• Test date.

• Testing facility.

CAUTION!

The Contractor shall not exceed manufacturer’s recommended test pressure of 35 psig during hydrostatic testing.

3.10 Leak test. After reconnecting the cooler(s) on the vessel (and prior to undocking), the Contractor shall perform an operational test of the cooler and associated system piping for one hour using the system fluid at normal operating pressure. Be aware that no visible leakage or deformation is acceptable. Repair all leaks and discrepancies found. Submit a CFR.

4. NOTES

4.1 Term applicability. The term grid cooler is applicable to grid coolers and keel coolers.

4.2 Grid cooler manufacturer:

RW Fernstrum & CO 906/863-5553

4.3 Cooling system capacity. Cooling system approximate gallon-capacity is as follows:

4.3.1 Barge Engine: 55.

16 (Rev-1)

17 (Rev-1)

58210_Spud_Wells_PWB_1209_FLT REC_58210_Spud_Systems_FLT_75’ WLR (‘E’ Class: Hulls 75406 -75409) (0609)

WORK ITEM 4: Spud Wells, Preserve - Tender

1.1 Intent. This work item describes the requirements for the Contractor to preserve the tender spud wells.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 75E WLR 2602-1, Rev 2, Towing Knee and Spud Well

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1.1 Inspection. After completing surface preparation and before coating application (see 3.2 (Preservation particulars)), the Contractor shall perform a visual inspection of the spud well surfaces; submit a CFR.

3.1.2 Interferences. The Contractor shall be aware that interferences in way of work include, but are not limited to the below-listed. Handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences):

• Spud well liners.

• Spud winch wire rope

• Spud

3.2 Preservation particulars. The Contractor shall prepare and coat (using a High Build Epoxy coating conforming to MIL-PRF-24647) all steel spud well surfaces, including brackets, as specified for “Inaccessible Areas”, in Appendix B (Cutter and Boat Interior Paint System).

NOTE

List of authorized suppliers for “High Build Epoxy” coatings is provided in COMDTINST M10360.3, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3 Spud well liner renewal. If a Change Request has been authorized and released, the Contractor shall furnish, fit, and install new ultra high molecular weight polyethylene liners in place of the removed liners, using Coast Guard Drawing 75E WLR 2602-1 as guidance. Secure with the new liners with new 316 stainless steel type fasteners. Dispose of old liners.

18 (Rev-1)

19 (Rev-1)

58210_Spud_Wells_PWB_1209_FLT REC_58210_Spud_Systems_FLT_130’Barge (ALL) (0609)

WORK ITEM 5: Spud Wells, Preserve - Barge

1.1 Intent. This work item describes the requirements for the Contractor to preserve the barge spud wells.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 130 CGB71-77-123-1, Rev -.Spud Well Bhds & Spud Det

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1.1 Inspection. After completing surface preparation and before coating application (see 3.2 (Preservation particulars)), the Contractor shall perform a visual inspection of the spud well surfaces; submit a CFR.

3.1.2 Interferences. The Contractor shall be aware that interferences in way of work include, but are not limited to the below-listed. Handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences):

• Spud well liners.

• Spud winch wire rope

• Spud

3.2 Preservation particulars. The Contractor shall prepare and coat (using a High Build Epoxy coating conforming to MIL-PRF-24647) all steel spud well surfaces, including brackets, as specified for “Inaccessible Areas”, in Appendix B (Cutter and Boat Interior Paint System).

NOTE

List of authorized suppliers for “High Build Epoxy” coatings is provided in COMDTINST M10360.3, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3 Spud well liner renewal. If a Change Request has been authorized and released, the Contractor shall furnish, fit, and install new ultra high molecular weight polyethylene liners in place of the removed liners, using Coast Guard Drawing 130 CGB71-77-123-1 as guidance. Secure with the new liners with new 316 stainless steel type fasteners. Dispose of old liners.

20 (Rev-1)

21 (Rev-1)

63120_Dks_Buoy_Const_FLT REC_63120_Dks_Buoy_Const_FLT_130’Barge - All (0110)

WORK ITEM 6: Decks - Exterior(Barge Buoy), Preserve

1.1 Intent. This work item describes the requirements for the Contractor to preserve the Barge Buoy Deck surfaces, shown on Coast Guard Drawing 130 CGB 71-77 085-001 (see 4.1 (Definitions)).

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 130 CGB 71-77 085-001, Rev B, General Arrangements and Profile

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements

OTHER REFERENCES

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

3. REQUIREMENTS

3.1 Protective measures. The Contractor shall protect non-affected vessel’s equipment, components, and spaces during surface preparation and coating application procedures, as specified in SFLC Std Spec 0000, paragraph

3.3.3 (Vessel component, space, and equipment protection). Specific areas/equipment/components to be protected include, but are not limited to:

• Buoy crane.

• Deck machinery.

• Buoy handling equipment.

http://www.assistdocs.com/search/document_details.cfm?ident_number=15260&StartRow=1&PaginatorPageNumber=1&doc%5Fnumber=22262&status%5Fall=ON&search%5Fmethod=BASIC http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP10.htm?L+sspcstore+wukd3494+1057295146 http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP10.htm?L+sspcstore+wukd3494+1057295146

• Deck fittings

3.2 Preservation particulars. The Contractor shall accomplish the following tasks:

3.2.1 Surface preparation. Prepare all deck surfaces designated in paragraph 1.1 (Intent), including bitt and chock foundations, machinery rack guards and machinery foundations, hatches and hatch guards, stanchion sockets, vent pipes, angle coaming area, and approximately six inches up all adjacent vertical surfaces (as applicable); by abrasive-blasting to SSPC-SP10/NACE No. 2, using grit conforming to MIL-A-22262 (1.5 to 2.5 mil anchor profile).

3.2.2 Substrate inspection. After completion surface preparation and before coating application, the Contractor shall perform a visual inspection of the prepared substrate, in the presence of the Coast Guard Inspector. Submit a

CFR.

3.2.3 Surface coating. Coat all prepared surfaces with the coating system specified for “Weather Decks (Weather Deck, Buoy Tender Working Deck)”, in COMDTINST M10360.3, Appendix A (Cutter and Boat Exterior Painting Systems). Select a Gray (36231) inorganic zinc coating.

CAUTIONS!

1. Unless a containment system is used to contain surface preparation dust and debris and coating application overspray during pier side/dockside preservation, the following must be adhered to:

a. All surface preparation tools/equipment must vacuum-shrouded or close-looped systems.

b. Coatings must be applied by brushing or rolling.

2. Organic zinc coating may not be substituted for inorganic zinc for Barge Buoy Deck surfaces.

3.3 In-process quality control measures. The Contractor shall abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces).

NOTE

Surfaces being preserved are considered “critical-coated surfaces”.

4. NOTES

4.1 Definitions.

4.1.1 Barge Buoy Deck. The barge buoy deck is defined as horizontal deck surfaces from and including the forward rake to the fwd bulkhead of the barge shack, side to side, including bitt and chock foundations, machinery rack guards and machinery foundations, hatches and hatch guards, stanchion sockets, vent pipes, angle coaming area, and approximately six inches up all…