Amendment_001_ _Specification.pdf

PDF 1 MB Posted Jan 11, 2016

Attached to: USCGC VENTUROUS DRYDOCK REPAIRS Federal contract opportunity
Solicitation number: HSCG80-16-Q-P42453
Issued by: Department of Homeland Security US Coast Guard

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Ammendment 001 and the Specification for the CGC Venturous DryDock

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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT 1. CONTRACT ID CODE PAGE OF PAGES

1 1

2. AMENDMENT/MODIFICATION NO. 3. EFFECTIVE DATE 4 REQUISITION/PURCHASE REQ NO. PROJECT NO. (If applicable) 0001 01/11/2016 N/A

6. ISSUED BY Code 7. ADMINISTERED BY (If other than item 6.) Code N/A

Commanding Officer

USCG Surface Forces Logistics Center

300 East Main Street

Norfolk, VA 23510 757-628-4640

8. NAME AND ADDRESS OF CONTRACTOR (No., street, county, State and ZIP Code) 9A. AMENDMENT OF SOLICITATION NO.

HSCG80-16-Q-P42453

9B. DATED (SEE ITEM 11)

January 11, 2016

10A. MODIFICATION OF CONTRACT/ORDER NO.

10B. DATED (SEE ITEM 13)

CODE FACILITY CODE

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

The above numbered solicitation is amended as set forth in item 14. The hour and date specified for receipt of Offers ____ is extended _X___ is not extended. Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods: (a) By completing items 8 and 15, and returning 1 copy of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted; or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (if required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS,

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14. ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATION CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103 (b).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER: (specify type of modification and authority)

E. IMPORTANT: Contractor is not is required to sign this document and return 1 copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

CGC VENTUROUS – DRY DOCK

The purpose of this amendment is to include the specification to the solicitation.

The solicitation will NOT be extended for this.

15A. NAME AND TITLE OF SIGNER (Type or print) 16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print) Andrew Northcutt 15B. CONTRACTOR/OFFEROR (Same as Item 8) 15C. DATE SIGNED 16B. UNITED STATES OF AMERICA 16C. DATE SIGNED

(Signature of person authorized to sign) (Signature of Contracting Officer)

NSN 7540-01-152-8070 30-105 STANDARD FORM 30 (REV.1-83) 0224-3(10-90)

PREVIOUS EDITION UNUSABLE Prescribed by GSA

FAR (49 CFR) 53.243

USCGC VENTUROUS (WMEC 625)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: Tim E Frownfelter

(Rev-0, 27 October 2015)

USCGC VENTUROUS (WMEC-210B) DRYDOCK AVAILABILITY FY2016

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. ix Consolidated List of Critical Inspection Items ............................................................................................. xi Principal Characteristics ............................................................................................................................. xii General Requirements WORK ITEM 1: Appendages (U/W), Leak Test WORK ITEM 2: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 3: Appendages (U/W) - Internal, Preserve WORK ITEM 4: Voids (Non-Accessible), Leak Test WORK ITEM 5: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 6: Propulsion Shafting, Strain Gage Alignment, Inspect WORK ITEM 7: Propulsion Shaft Seal (Mechanical and Inflatable) Assemblies, Overhaul or Renew WORK ITEM 8: Propulsion Shaft Bearings (External), Check Clearances WORK ITEM 9: Propulsion Stern Tube Bearings, Check Clearances WORK ITEM 10: Controllable Pitch Propeller (CPP) System, Inspect and Service WORK ITEM 11: Fathometer Transducer, Renew WORK ITEM 12: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 13: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 14: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 15: Rudder Assembly; Remove, Inspect and Reinstall WORK ITEM 16: Rudder Stock Bearings Clearances, Check WORK ITEM 17: U/W Body, Preserve (100%) WORK ITEM 18: Hull Plating Freeboard, Preserve “100%” WORK ITEM 19: Main Mast, Preserve, 100% WORK ITEM 20: Superstructure, Preserve “100%” WORK ITEM 21: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 22: Drydock WORK ITEM 23: Temporary Services, Provide - Cutter WORK ITEM 24: Propulsion Shafting, Remove, Inspect, and Reinstall WORK ITEM 25: Propulsion Shaft, Renew WORK ITEM 26: Propulsion Shaft Coating, Renew WORK ITEM 27: Propulsion Shafting, Straighten WORK ITEM 28: Propeller Shaft Sleeve(s), Renew WORK ITEM 29: Propulsion Shafting, Optical or Laser Alignment Check WORK ITEM 30: Propulsion Shaft Bearings (External), Renew WORK ITEM 31: Propulsion Stern Tube Bearings, Renew WORK ITEM 32: Propulsion Shaft Bearings (Internal), Check Clearances WORK ITEM 33: Compartment(s) Interior, Lead Dust, Clean WORK ITEM 34: Fixed Ballast (Lead Ingots), Reinstall WORK ITEM 35: Propulsion Shaft Coating, Inspect and Test WORK ITEM 36: Fuel Oil Service Tank, Repair (CSMP 2012007, 008) WORK ITEM 37: Steel Plating and Longitudinals, Renew (CSMP 2012010) WORK ITEM 38: Oily Water Tank, Repair (CSMP 2012026) WORK ITEM 39: Hull and Structural Plating, Renew (CSMP 2015005) WORK ITEM 40: Controllable Pitch Propeller Hub Assembly, Renew WORK ITEM 41: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 42: Fathometer Transducer (Deep Water), General Maintenance iii (Rev-0)

WORK ITEM 43: Stern Tube Interior Surfaces, Preserve 100% iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 627 WMEC 17, Rev D, Bill of Materials – Superstructure – Aircastle, 01 & 02

Deckhouse & Stack Coast Guard Drawing 627 WMEC 085-201, Rev C, Booklet of General Plans Coast Guard Drawing 627-WMEC 085-231, Rev A; BOOKLET OF GENERAL PLANS Coast Guard Drawing 627 WMEC 085-252, Rev D, Docking Plan (VENTUROUS) Coast Guard Drawing 627-WMEC 085-301, Rev A; Booklet Of General Plans Coast Guard Drawing 627 WMEC 103-006, Rev -, Inboard Profile Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing & CVK Coast Guard Drawing 627 WMEC 123-010, Rev A, Structural Mods for Sigma S1-25 OWS Installation Coast Guard Drawing 627 WMEC 131-001, Rev D, Second and Main Deck Plating and Supports Coast Guard Drawing 627 WMEC 133-001, Rev B, Third Deck Plating & Supports Coast Guard Drawing 627 WMEC 136-001, Rev L, 01 & 02 Level & Bridge Deck Plating & Supports Coast Guard Drawing 627 WMEC 152-001, Rev G, Superstructure – Aircastle, 01 & 02 Deckhouse &

Stack Coast Guard Drawing 627 WMEC 161-001, Rev B, Arrangement and Details Stern Tube and Strut Coast Guard Drawing 627-WMEC 171-001, Rev N, MMA Main Mast Radar Platform Coast Guard Drawing 627 WMEC 184-004, Rev E, Doppler Sea Valve Foundations Coast Guard Drawing 627 WMEC 191-001, Rev G, MMA Solid Ballast Arrangement Coast Guard Drawing 627 WMEC 191-002, Rev -, Fixed Ballast Arrangement Coast Guard Drawing 627 WMEC 201-003, Rev B, Arr. of Aux Machinery Space http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-0)

Coast Guard Drawing 627 WMEC 243-001, Rev D, A&D: Stern Tube Seal Coast Guard Drawing 627 WMEC 243-002, Rev C, Arrangement and Details of Piping and Hydraulics Coast Guard Drawing 627 WMEC 243-005, Rev-, Coupling (Muff) Thrust Ring & Key Coast Guard Drawing 627 WMEC 243-006, Rev C, Line Shaft Coast Guard Drawing 627 WMEC 243-007, Rev-C, Tail Shaft Coast Guard Drawing 627 WMEC 243-008, Rev J, Shaft Installation Coast Guard Drawing 627 WMEC 243-009, Rev A, A&D: Installation of New John Crane Seal (Type

MX9)

Coast Guard Drawing 627 WMEC 243-010, Rev-, CPP Hydraulic Storage Tank and Piping Arrangement Coast Guard Drawing 627 WMEC 244-001, Rev B, Propulsion Shaft Alignment Coast Guard Drawing 627 WMEC 245-001, Rev-, Hub Assy (LH) Coast Guard Drawing 627 WMEC 245-002, Rev-, Hub Assy (RH) Coast Guard Drawing 627 WMEC 245-003, Rev-, Control Plate Assy (LH) Coast Guard Drawing 627 WMEC 245-004, Rev-, Control Plate Assy (RH) Coast Guard Drawing 627 WMEC 245-008, Rev-, CPP Hydraulic System Schematic Coast Guard Drawing 627 WMEC 245-009, Rev A, Pitch Limit Bracket Coast Guard Drawing 627 WMEC 245-010, Rev-, Pitch Stop Installation Coast Guard Drawing 627 WMEC 245-021, Rev A, CPP Hub Modification Details Coast Guard Drawing 627 WMEC 245-022, Rev-, Pitch Limit Bracket Coast Guard Drawing 627 WMEC 261-002, Rev E, Arrangement of Fuel Oil System Coast Guard Drawing 627 WMEC 506-001, Rev C, Diagram Sounding Tubes & Air Escapes Coast Guard Drawing 627 WMEC 506-002, Rev E, Arrangement of Sounding Tubes & Air Escapes Coast Guard Drawing 627 WMEC 512-004, Rev E, Fan Rooms 01-99-0-Q & 02-81-2-Q Coast Guard Drawing 627 WMEC 521-003, Rev G, Arr. of Firemain, Sprinkling and Washdown System

2nd Dk. & Below Coast Guard Drawing 627 WMEC 528-001, Rev H, Arr of Plumbing Sys & Deck Drains Coast Guard Drawing 627 WMEC 528-002, Rev E, Diagram of Plumbing System & Deck Drains Coast Guard Drawing 627 WMEC 528-004, Rev -, Arrangement Plumbing System Drains and Deck Coast Guard Drawing 627 WMEC 529-008, Rev A, Diagram – Sigma OWS and Bilge Monitor

Installations Coast Guard Drawing 627 WMEC 529-009, Rev A, Arrangement – Sigma OWS and Bilge Monitor

Installations Coast Guard Drawing 627 WMEC 535-002, Rev G, Arrangement of Stm., Feed & Condensate System

Piping Coast Guard Drawing 627 WMEC 562-001, Rev F, Arrgt & Details Rudder Stocks, Bearings, & Stuff

Box Coast Guard Drawing 627 WMEC 562-003, Rev A, “A” & “B” Class Rudder Construction Coast Guard Drawing 627 WMEC 601-001, Rev C; Outboard Profile Coast Guard Drawing 627-WMEC 613-001, Rev B, Mainmast Rigging Arrg’t & Dets Coast Guard Drawing 627 WMEC 633-001, Rev B, Hull Zinc Protectors Coast Guard Drawing 627 WMEC 665-004, Rev E, Helicopter Service Room Arrg’t & Detail Coast Guard Drawing 627 WMEC 665-005, Rev -, Helicopter Workshop & Details Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly vii (Rev-0)

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters NAVSEA Drawing 803-2145807, Rev C, Propulsion Shafting And Components NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3D, Jan 2014, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 0701, Feb 2009 Manufacturer’s Instruction Book – SWBS

Group(s) 245 Coast Guard Technical Publication (TP) 0701, Feb 2009, Ship Instruction Manual - Propellers and

Shafting - Operation and Service KAMEWA Controllable Pitch Marine Propeller Coast Guard Technical Publication (TP) 0701, Section 245, Feb 2009, Report – Shaft and Bearing Design

Calculations Coast Guard Technical Publication (TP) 3231A, Feb 2012, Manufacturer’s Instruction Book-SWBS

Group(s) 242-245, Chapter 243, Section A, Stern Tube Seal, MX9, US-71996 Coast Guard Technical Publication (TP) 3231A, Sept 2014, Manufacturers Instruction Book - SWBS

Group(s) 242-245 Coast Guard Technical Publication (TP) 3235, Section A, February 1992, Tank Level Indicating System

(TLI)

Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals ASTM International (ASTM) A36, 2008, Standard Specification for Carbon Structural Steel ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4174, R2005, Standard Practice for Cleaning, Flushing, and Purification of Petroleum Fluid Hydraulic Systems viii (Rev-0)

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart Z, 1910.1025, 2011, Toxic and

Hazardous Substances-Lead Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-L-171, Mar 1988, Lead Pig Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for

Coding Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-DTL-2845E, Aug 1999, Propulsion Systems, Boat and Ship; Main Shafting, Propellers, Bearings, Gauges, Special Tools, and Associated Repair Parts; Preservation, Packaging, Packing and Storage of

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness.

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main

Propulsion Shafting MIL-STD-2199A(SH), July 2010, Covering for Waterborne Main Propulsion Shafting on U.S. Naval

Surface Ships and Submarines ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual Raytheon V850 Color Echosounder, 2nd Edition, Mar 1993, Operation Manual Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting ix (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

7 N Overhaul kit PN: 210B-WLP001319001A 2 ea. 3,000.00 7 Y **Seal Assy PN: MX9 US-71996 2 ea. 24,000.00 7 N **Seal, Seat Assy PN: H83027A03 2 ea. 1,200.00 10 Y **Port Propeller Blades

(R/H) NSN: 2010-01-134-7238 1 Set 33,090.26

10 Y **Starboard Propeller Blades (L/H)

NSN: 2010-01-134-0378 1 set 33,090.26

10 N **Propeller Blade Bolts NSN: 5306-01-225-2920 48 ea. 1,900.02 10 N Low Pressure Seals NSN: 2810-01-045-2798 8 ea. 1,155.00 10 N **Shaft CPP OD Box Kit NSN: 5330-01-517-4281 1 ea. 945.00 10 N High Pressure Seals NSN: 5330-01-045-2799 8 ea. 345.00 10 N Servo Box seal kit

(NOTE: Parts may require machining for proper fit.)

NSN: 5330-01-476-2026 2 ea. 850.00

11 N *** Fathometer Transducer, shallow water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 248.92

12 Y ***Sperry SRD 500 Doppler speed log

NSN:5999-01-472-7499 1 ea. 12,936.00

13 N *** Doppler Speed Log gate Valve and Installation Kit

N/A 1 ea. 1,925.00

15 N Upper Roller Bearing Assembly

NSN: 3110-01-080-0814 2 ea. $2,300.00

15 N Lower Micarta Split Bearing Assembly (9- 3/8"ID x 10-1/8"OD x

14" Lg)

NSN: 3120-01-148-3763 2 ea. $2,429.00

15 N **Rudder stock sleeve NSN: 2010-01-094-8938 2 ea. $4,429.00 22 Y *Transducer Cover Plate N/A 2 ea. 50.00 24 Y **Propeller shaft (Tail

Shaft) NSN: 2010-01-092-5810 2 ea. 42,000.00

24 N Hub Installation Kit NSN: 2010-01-466-4844 2 ea. 3,200.00 25 Y **Propeller shaft (Line

Shaft) NSN: 2010-01-141-3512 2 ea. 112,000.00

28 N Inboard stern tube seal sleeve

NSN: 2010-01-187-1763 2 ea. $1485

28 N Outboard stern tube bearing sleeve

NSN: 2010-01-094-8938 2 ea. $1792

28 N Forward Strut Sleeve NSN: 2010-01-222-9353 2 ea. $1917 x (Rev-0)

28 N Aft Strut Sleeve NSN: 2010-01-222-9322 2 ea. $2067 30 N Intermediate strut bearing NSN: 3120-01-027-0025 2 ea. 5516 30 N Aft strut bearing NSN: 3120-01-024-6328 PN:

620WPC-4301-55-BA2

2 ea. 3101

31 N Stern tube bearing NSN: 3120-01-027-0025 2 ea. 5,516.00 34 N Lead Brick conforming to

QQ-L-171e grade B, size 3X3X14, approximately 50 lb each, Coated in 3M

Scotchkote 135 or Sherwin Williams EAS8-

30034, Epoxy Powder Coating, (4 Mil)

Thickness, Color (grey)

N/A

In Accordance with Section 4, paragraph

4.4

40 Y **Hub Assembly (R/H) NSN: 2010-01-091-5056 1 ea. 90,219.50 40 Y **Hub Assembly (L/H) NSN: 2010-01-092-0440 1 ea. 87,439.00 40 N Propeller Blade Bolt

Washers NSN: 5306-01-517-0914?? 48 ea. 1,900.02

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xi (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

1 Appendages (U/W), Leak Test

4 Voids (Non-Accessible), Leak Test

8 Propulsion Shaft Bearings (External), Check Clearances

9 Propulsion Stern Tube Bearings, Check Clearances

14 Sea Strainers - Duplex (All Sizes), Overhaul

15 Rudder Assembly; Remove, Inspect and Reinstall

17 U/W Body, Preserve (100%)

24 Propulsion Shafting, Remove, Inspect, and Reinstall

29 Propulsion Shafting, Optical or Laser Alignment Check

30 Propulsion Shaft Bearings (External), Renew

32 Propulsion Shaft Bearings (Internal), Check Clearances

34 Fixed Ballast (Lead Ingots), Reinstall

35 Propulsion Shaft Coating, Inspect and Test

41 Hull Plating (U/W Body), Ultrasonic Testing xii (Rev-0)

PRINCIPAL CHARACTERISTICS

210' WMEC (B-CLASS)

PHYSICAL

Length overall 210' 6" Length between perpendiculars 200' 0" Beam molded 34' 0" Depth molded, main deck amidships 19' 6" Full load displacement 1,170 long tons Draft, full load to baseline amidships *Baseline is 9” below keel amidships

12' 0"

Design drag between perpendiculars 1' 6" Highest projection above baseline *VHF-FM ADF antenna

90' 0"

Shore tie voltage requirements 400A / 440V Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 16-251-B Diesel Engines, 5,000 BHP total Ship's service generators 2 Caterpillar Model 3406B Diesel-driven SR4, 250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle

Emergency generator Caterpillar Model 3306B Diesel-driven SR4, 180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle

Number of propellers 2 Propeller diameter 7' 6" Number of blades, each 4 Pitch Controllable Shaft RPM 300 Shaft diameter 8.25" at exit of hull Anchor & chain Two 2,800 lb Navy Stockless Anchors, 7 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 48,427 gal.

Fresh water total (100%) 11,693 gal.

JP-5 fuel total (95%) 4,683 gal.

Lube oil total (95%) 2,390 gal.

1 (Rev-0)

00000_0315_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers. US Coast Guard cutter personnel shall perform all fire watches.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

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Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

• None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

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QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

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QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT. SURFACE AMBIENT

ΔT

| DP -

Surface |

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QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.