DECISIVE__WMEC_210B__DS_FQ4_RLG_14R2.pdf

PDF 514 KB Posted Sep 20, 2013

Attached to: CGC DECISIVE DOCKSIDE FY14 Federal contract opportunity
Solicitation number: HSCG80-14-Q-P45022
Issued by: Department of Homeland Security US Coast Guard

About this file

From the source

Specification

View the file

Other files for this federal contract opportunity

Other files attached to CGC DECISIVE DOCKSIDE FY14, newest first.
File	Type	Posted
SF-30_A0001.pdf	PDF	Sep 20, 2013
PRICING_TEMPLATE.xlsx	XLSX spreadsheet	Sep 17, 2013
SOLICITATION_-_CGC_DECISIVE_DOCKSIDE_FY14.pdf	PDF	Sep 17, 2013

On GovTribe

Work with this file on GovTribe

Download the original file
Contacts named in this file
Similar government files
Ask GovTribe AI about this file

Try for free Login

Text version

The file's text, extracted by GovTribe without its formatting.

USCGC DECISIVE (WMEC 629)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2014

Developed By: Reanna L Gallegos

(Rev 2, 29 July 2013)

USCGC DECISIVE (WMEC-210B) DOCKSIDE AVAILABILITY FY2014

ii (REV-2)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iii Consolidated List of References ............................................................................................................................... iv Consolidated List of Government-furnished Property ............................................................................................. ix Consolidated List of Critical Inspection Items .......................................................................................................... x Principal Characteristics ........................................................................................................................................... xi

GENERAL REQUIREMENTS

WORK ITEM 1: Tanks (Aviation Fuel Service), Clean and Inspect WORK ITEM 2: Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 3: Tanks (MP Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 4: Tanks (Hydraulic Oil Stowage and Service), Clean and Inspect WORK ITEM 5: Tanks (Potable Water), Clean and Inspect WORK ITEM 6: Tanks (Lube Oil), Clean and Inspect WORK ITEM 7: Structural Supports and Deck Coaming WORK ITEM 8: Pilothouse Windows, Inspect and Test WORK ITEM 9: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 10: Propulsion Shafting, Strain Gage Alignment Inspections WORK ITEM 11: Vent Ducts (Engine and Machinery Room and Uptake Space), Commercial Cleaning WORK ITEM 12: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 13: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 14: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 15: Reverse Osmosis Desalination Plant, Overhaul WORK ITEM 16: Anchor Windlasses, Port and Starboard, Inspect and Service WORK ITEM 17: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 18: Warping Capstan, Inspect and Service WORK ITEM 19: Ammunition Elevator, Service and Inspect WORK ITEM 20: Towing Bitts, Chocks, and Fairleads; Inspect and Test WORK ITEM 21: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 22: Chain Lockers, Clean and Inspect WORK ITEM 23: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 24: Sewage Holding Tanks, Clean and Inspect WORK ITEM 25: Pilothouse Doors, Renew WORK ITEM 26: No. 1 & 2 SSDG and Shoretie C/B, Inspect and Test WORK ITEM 27: EM Shop Door and Frame, Renew WORK ITEM 28: Laundry Room Deck, Renew WORK ITEM 29: DC Repair II Annex Deck, Renew WORK ITEM 30: CO Portlights, Overhaul WORK ITEM 31: Watertight Fittings, Renew WORK ITEM 32: Bridge Deck Drains, Piping and Surrounding Plating, Renew WORK ITEM 33: Datos Joiner Panel Supports, Renew iii (REV-2)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (REV-2)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

627 WMEC 311-001, Rev K, Ship Svce & Emer Generator Arrangement, Details, Schematic & Block

Wrg Diagram 627 WMEC 320-001, Rev AU, 440, 115 Volt Power One-Line Diagram 627 WMEC Bill Of Materials 27, Rev J, Arrangement, Ventilation & Air Condition, Main Deck 627 WMEC Bill Of Materials 385, Rev A, Remote OPR’s 3rd, 2nd, Mn, Deck Vent’l Coast Guard Drawing 627 WMEC 103-6, Rev-, Inboard Profile Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing & C.V.K.

Coast Guard Drawing 627 WMEC 111-1, Rev A, Shell Expansion Framing and CVK Coast Guard Drawing 627 WMEC 116-001, Rev-, Forepeak Framing, Chain Locker, & Transverse

Bulkheads #12 & 15-1/2 Coast Guard Drawing 627 WMEC 120-002, Rev E, Misc BHD’s Main Deck Coast Guard Drawing 627 WMEC 120-002, Rev E, Misc. BHD’s Main Deck Coast Guard Drawing 627 WMEC 120-003, Rev B, Electric Workshop Structural Arrangement & Details Coast Guard Drawing 627 WMEC 122-001, Rev D, Transverse Bulkheads FWD & AFT of Midship Coast Guard Drawing 627 WMEC 123-002, Rev C, New Double Bottoms Fuel Tank Structure Details Coast Guard Drawing 627 WMEC 123-003, Rev B, Lube Oil, Dirty Oil, and Diesel Oil Overflow Tanks

Structure Details Coast Guard Drawing 627 WMEC 123-010, Rev A, Structural Mods for Sigma S1-25 OWS Installation Coast Guard Drawing 627 WMEC 123-3, Rev B, Lube Oil, Dirty Oil and Diesel Oil Overflow Tanks

Structural Details v (REV-2)

Coast Guard Drawing 627 WMEC 123-8, Rev-, Lube Oil, Dirty Oil and Diesel Oil Overflow Tanks Structural Details

Coast Guard Drawing 627 WMEC 131-001, Rev D, Second & Main Deck Plating & Supports Coast Guard Drawing 627 WMEC 131-001, Rev D, Second and Main Deck Plating and Supports Coast Guard Drawing 627 WMEC 136-001, Rev G, 01, 02 & Bridge Deck Plating & Supports Coast Guard Drawing 627 WMEC 136-001, Rev G, 01, 02 & Bridge Deck Plating & Supports Coast Guard Drawing 627 WMEC 152-001, Rev G, Superstructure – Aircastle, 01 & 02 Deckhouse &

Stack Coast Guard Drawing 627 WMEC 152-001, Rev G, Superstructure – Aircastle, 01 & 02 Deckhouse &

Stack Coast Guard Drawing 627 WMEC 154-001, Rev C, Aluminum Pilothouse Details Coast Guard Drawing 627 WMEC 167-001, Rev L, Schedule of Steel Doors, Hatches, Scuttles &

Manholes Coast Guard Drawing 627 WMEC 182-002, Rev F, Major Maint. Avail. Foundations in Engine Room Coast Guard Drawing 627 WMEC 182-5, Rev B, Foundations for Oily Water Separator System Coast Guard Drawing 627 WMEC 256-005, Rev-, Evaporator Waste Heat Ripout Incidental to Reverse

Osmosis Installation Coast Guard Drawing 627 WMEC 2601-001, Rev -, Anchor Handling Coast Guard Drawing 627 WMEC 261-001, Rev C, Diagram – Fuel Oil Coast Guard Drawing 627 WMEC 261-002, Rev E, Arrangement of Fuel Oil System Coast Guard Drawing 627 WMEC 320-001, Rev AU, 440 & 115 Volt Power One Line, Block Wiring

Diagram & Misc. Details Coast Guard Drawing 627 WMEC 401-004, Rev AG, Pilothouse Arrangement Coast Guard Drawing 627 WMEC 436-001, Rev E, Central Alarm System Cabling Block Diagram Coast Guard Drawing 627 WMEC 512-001, Rev D, Ventilation Equipment List Coast Guard Drawing 627 WMEC 512-006, Rev D, Ventilation Diagram – Second Deck Coast Guard Drawing 627 WMEC 512-007, Rev D, Ventilation Diagram – Main Deck Coast Guard Drawing 627 WMEC 512-007, Rev D, Ventilation Diagram, Main Deck Coast Guard Drawing 627 WMEC 512-008, Rev D, Ventilation Diagram – 01 Deck & Abv Coast Guard Drawing 627 WMEC 512-011, Rev H, Arrangement Ventilation & Air Conditioning, Main

Deck Coast Guard Drawing 627 WMEC 512-019, Rev A, Ventilation Mods to DC Shop and Steering Gear

Room Coast Guard Drawing 627 WMEC 512-020, Rev -, Arrangement Vent and AC 02 Level Coast Guard Drawing 627 WMEC 512-021, Rev -, Arrangement Vent and AC 01 Level Coast Guard Drawing 627 WMEC 512-026, Rev -, Arrangement Vent and AC Main Deck Coast Guard Drawing 627 WMEC 512-029, Rev -, Arrangement Vent and AC 2nd Deck Coast Guard Drawing 627 WMEC 512-030, Rev -, Arrangement Vent and AC 3rd Deck Coast Guard Drawing 627 WMEC 514-007, Rev-, Arrangement of Chill Water and Hot Water System

OMS

Coast Guard Drawing 627 WMEC 526-001, Rev G, Arr. Of Weather Deck & A/C Drains Coast Guard Drawing 627 WMEC 526-002, Rev -, Arr. Of Weather, Air Condition & Refrigeration

Drains vi (REV-2)

Coast Guard Drawing 627 WMEC 533-001, Rev G, Diagram Hot & Cold Potable Water System Coast Guard Drawing 627 WMEC 533-002, Rev H, Arrangement of Hot & Cold Potable Water Coast Guard Drawing 627 WMEC 533-007, Rev C, Reverse Osmosis Desalinator Arrangement & Details Coast Guard Drawing 627 WMEC 533-008, Rev E, VMC RC5000 Watermaker Installation Coast Guard Drawing 627 WMEC 533-010, Rev A, RC5000 Watermaker with Media Filter Coast Guard Drawing 627 WMEC 533-1, Rev G, Diagram Hot and Cold Potable Water System Coast Guard Drawing 627 WMEC 533-2, Rev H, Arrangement of Hot and Cold Potable Water Coast Guard Drawing 627 WMEC 533-5, Rev-, Diagram Hot and Cold Potable Water System Coast Guard Drawing 627 WMEC 533-6, Rev-, Arrangement of Hot and Cold Potable Water Coast Guard Drawing 627 WMEC 581-001, Rev A, Anchor Handling Coast Guard Drawing 627 WMEC 581-001, Rev-, Anchor Handling Coast Guard Drawing 627 WMEC 581-003, Rev-, Capstan Windlass Assembly Coast Guard Drawing 627 WMEC 581-005, Rev-, Anchor Windlass Coast Guard Drawing 627 WMEC 582-001, Rev A, Warping Capstan General Arrangement Coast Guard Drawing 627 WMEC 582-005, Rev A, Warping Capstan Assembly Coast Guard Drawing 627 WMEC 583-010, Rev-, Capstan-Windlass Assembly Coast Guard Drawing 627 WMEC 601-004, Rev D, General Arrangement Main Deck & 01 Deck Coast Guard Drawing 627 WMEC 612-001, Rev E, Rails, Stanchions & Lifelines Coast Guard Drawing 627 WMEC 621-002, Rev D, Joiner General Arrangement Main Deck Coast Guard Drawing 627 WMEC 621-004, Rev B, Typical Joiner Details Coast Guard Drawing 627 WMEC 624-001, Rev F, Joiner Door Schedule Coast Guard Drawing 627 WMEC 624-002, Rev C, Weathertight Doors for Pilothouse & W.T. Door

Vent Space Coast Guard Drawing 627 WMEC 625-001, Rev C, Pilothouse Window Casings Coast Guard Drawing 627 WMEC 625-002, Rev -, Schedule of Fixed Lights and Windows Coast Guard Drawing 627 WMEC 634-001, Rev D, Deck Coverings Coast Guard Drawing 627 WMEC 711-1, Rev -, Ammo Hoist Coast Guard Drawing 627 WMEC 85-301, Rev A, Booklet of General Plans Coast Guard Drawing 627 WMEC 85-301, Rev C, Booklet of General Plans Coast Guard Drawing FL 3801-067, Rev B, Ventilation Instructions and Details NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 3233A, Manufacturer's Instruction Book-SWBS Group(s) 324, Sections D Coast Guard Technical Publication (TP) 3240A, SWBS 581, Oct 2011, Anchor Windlass Coast Guard Technical Publication (TP) 3240A, SWBS 582, Oct 2011, Warping Capstan Coast Guard Technical Publication (TP) 3241A, SWBS 625, Section H, Jun 2011, Bridge Window, Sliding, Counterbalanced vii (REV-2)

Coast Guard Technical Publication (TP) 3241B, Jan 2006, Manufacturers Instruction Book, SWBS Group(s) 651-712

Coast Guard Technical Publication (TP) 3941B, Jun 2012, Reverse Osmosis Desalination Plant - Model

RC5000

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2012, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2012, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2012, Install New Deck Covering System

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2012, Install New Deck Covering Systems

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification (Fed Spec) RR-C-271, Nov 1995, Chain and Attachments, Welded and Weldless Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required MIL-DTL-23549, Feb 2007, Grease, General Purpose National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2009, Guidelines for

Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications viii (REV-2)

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2004, Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

Underwriters Laboratories Inc. (UL) 489, May 2009, Molded Case Circuit Breaker ix (REV-2)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

13 N Air Filters Ship’s Force Provided 4ea 15 N 5 Micron Filter NSN: 4610-01-396-

1460/33-0005 2 ea. 92.00

15 N 20 Micron Filter NSN: 4610-01-396- 1465/33-0020

2 ea. 72.00

15 N Drive Belt NSN: 3030-00-482- 4654/70-1451

2 ea. 7.00

15 N **Membrane NSN: 4330-01-491- 9780/33-0238

12 ea. 611.00

15 Y **High Pressure Pump

NSN: 4320-01-503-

5378/70-6178

2 ea. 5,601.00

15 N Bromine Cartridge NSN: 4610-01-514- 7266/10110-24

2 ea. 150.00

15 N Carbon Filter NSN: 4330-01-503- 3219/33-0315

2 ea. 70.00

18 N **Electric brake 1 ea. 900 24 N Closure: WEAT 03-

72-1 Pilothouse Door 1 ea.

24 N Closure: WEAT 03- 72-2

Pilothouse Door 1 ea.

31 N WT 01-100-1 Stack Door 1 ea 31 N WT 01-100-1 Stack Door 1 ea 31 N EM Shop Closure: 2-

176-2 PN: 1 ea.

31 N IDWTRH 01-5-0 PN: 2040-01-LGH-3660 1 ea.

31 N QAWTRS 01-5-0 PN: 2040-00-727-5458 1 ea.

31 N IDWTRH 01-16-0 PN: 2040-01-LGH-3661 1 ea.

31 N IDWTD 01-68-2 PN: 2040-00-554-6911 1 ea.

31 N QAWTD 1-156-2 PN: 2040-00-542-0201 1 ea.

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter x (REV-2)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

16 Anchor Windlass, Inspect and Service

17 Anchor Chain(s) and Ground Tackle, Inspect and Repair

18 Warping Capstan, Inspect and Service xi (REV-2)

PC_210B_WMEC_0113

PRINCIPAL CHARACTERISTICS

210' WMEC (B-Class)

PHYSICAL CHARACTERISTICS

Length Overall 210' 6"

Length Between Perpendiculars 200' 0"

Beam Molded 34' 0"

Depth Molded, Main Deck Amidships 19' 6"

Full Load Displacement 1,170 long tons

Draft, Full Load to Baseline Amidships

*Baseline is 9” Below Keel Amidships 12' 0"

Design Drag Between Perpendiculars 1' 6"

Highest Projection Above Baseline

*VHF-FM ADF Antenna 90' 0"

Shore Tie Voltage Requirements 400A / 440V

Frame Spacing 1' 0"

MACHINERY CHARACTERISTICS

Main Propulsion 2 ALCO Model 16-251-B Diesel Engines, 5,000 BHP total

Ship's Service Generators

2 Caterpillar Model 3406B Diesel-driven SR4, 250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle

Emergency Generator Caterpillar Model 3306B Diesel-driven SR4, xii (REV-2)

180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle

Number of Propellers 2

Propeller Diameter 7' 6"

Number of Blades, Each 4

Pitch Controllable

Shaft RPM 300

Shaft Diameter 8.25" at exit of hull

Anchor & Chain Two 2,800 lb Navy Stockless Anchors, 7 shots of chain each

TANK CAPACITIES (GALLONS)

Diesel Fuel Total (95%) 48,427

Fresh Water Total (100%) 11,693

JP-5 Fuel Total (95%) 4,683

Lube Oil Total (95%) 2,390

1 (REV-2)

00000_0313_FLT

REC_0000_FLT_ Commercial Project @ CG Facility (1212)

GENERAL REQUIREMENTS

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting ship repair availabilities for Coast Guard vessels.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and

Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (REV-2)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 11 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor shall be responsible for all hazardous wastes generated by work under this contract. Label and package all hazardous wastes in 49 CFR-approved containers, and in accordance with all other applicable Federal, state, and local laws and regulations. In addition, comply with applicable parts of 40 CFR 262, applicable to handling of hazardous wastes.

3.5.1 Along with the Government, the Contractor shall be contractually considered the co-generator of all hazardous wastes; be aware that the Government will make available its facility’s EPA Generator Identification (ID) Number for manifesting of hazardous wastes.

3.5.2 The Contractor shall identify, arrange, and be responsible for the turnover of all hazardous wastes, within the confines of the Coast Guard shore facility, to the facility’s HM/HW Coordinator. Notify the ship’s HW Coordinator prior to any transfers of HW from ship to shore.

3.5.3 The Contractor shall prepare a manifest of hazardous waste to be reviewed and signed by the HM/HW Coordinator. Contact the HM/HW Coordinator for turnover of any hazardous waste; in addition, notify the COR in writing 24 hours prior to any waste removals, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.4 The Contractor shall be aware of the following:

3.5.4.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3 (REV-2)

3.5.4.2 Local environmental regulations at the Government facilities may be more stringent than in many jurisdictions. As with all environmental regulations, it is the Contractor's responsibility to research, prepare for, and comply with local and state regulations.

3.5.4.3 Coast Guard facilities do not have Facilities Response Plans (see 33 CFR 154 Subpart F). It is the Contractor’s responsibility to furnish the Facility Response Plan (FRP) when required for over-the-water liquids transfers to and from vessels. This requirement is applicable to transfers to/from vessels with an oil/fuel capacity of 250 barrels or more.

3.6 SFLC Standard Specification Approved Changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.6.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks. Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec2, and replace with formula value g - Acceleration of gravity - 32.174 ft/sec2.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (REV-2)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

5 (REV-2)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT. SURFACE AMBIENT

ΔT

| DP -

Surface |

6 (REV-2)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2 SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.