SOW_CNC_Horizontal_milling_machine.docx

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Attached to
CNC Horizontal Boring and Milling Machine Federal contract opportunity
Solicitation number
HSCG40-17-Q-61050
Issued by
Department of Homeland Security US Coast Guard

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1. DESCRIPTION OF EQUIPMENT TO BE PROVIDED CNC HORIZONTAL BORING AND MILLING MACHINE:

1.1 CNC Horizontal Boring and Milling Machine to include the following minimum features:

· Control
CNC Fanuc type control or equal
· Spindle Diameter
4.33”
· Spindle Taper
ISO 50 (7:24)
· Spindle motor
15 kW (20hp)
· Spindle speeds
8-900 rpm
· Facing head speed
5.4 -140 rpm
· Table size:
5’ x 6’
· Table loading capacity
1000 kg (15,000 - 22,000 lbs)
· Axial travel of spindle
(W) Min 23”
· Travel of facing head slide
(U) 8”
· Cross travel of table
(X) 78”
· Vertical Travel of spindle head
(Y) 78.”
· Longitudinal Travel of Table
(Z) 78”

· Longitudinal Travel of Table Z with end support

(Z) 58”

· Feed Cap. Of Spindle head and table
0.04-6mm/rev
· Feed Cap. Of facing head slide
0.06-9 mm-rev
· Feed of facing head slide
0.04-6 mm/rev
· Max drilling diameter of spindle
3.14”
· Max Boring Diameter of spindle
13.78”
· Max. Boring Diameter of facing head
27.56”
· Max torque of spindle
2000 Nm (1475 lb-ft)

STATEMENT

OF

WORK

CNC

Horizontal

Boring and

Milling

Machine

· Max thrust of spindle
25000N (5620 lb-force)
· Max. torque of facing head
3000 Nm (2212 lb-ft)
· Input power
480V/3P/60Hz
· Total capacity of wire
>100 kVA
· Foot print L x W x H
25’ x 15’ x 15’
· Machine weight (approx.)
74,800 lbs
· Positioning accuracy
0.020 mm / 300 mm; 0.045 mm / full travel

· Reading accuracy of X, Y, and Z axes

0.005 mm

· end support

· Automatic tool changer up to 32 pieces

· Spindle support

· Face plate

· Coolant through the spindle with 20 bar filtration

· Spindle with quill

ADD ELECTRICAL REQUIREMENTS

2. DESCRIPTION OF WORK AND SERVICES: Turnkey package is required to include shipping, delivery, placement, assembly, and set up in building 8A at USCG Coast Guard Yard. Coast Guard Yard will connect the horizontal boring and milling machine to an existing power disconnect and existing airline. It is the contractor’s full responsibility to provide any material required to perform the stated requirements under the terms of this statement of work. This product will be installed with the manufacturer’s recommended methods, and the final setup and pre-production test routine must be accomplished by a factory trained technician who is knowledgeable of this specific product to prevent exclusion of manufacturer’s warranty.

2.1 In addition the contractor shall:

1. Provide all operator and maintenance manuals, electrical, mechanical and foundation drawings.

2. Provide the manufacturer’s standard full parts and labor warranty, no less than one year full warranty required.

3. Provide Technical support at the time of delivery and set-up.

4. Shall insure the machine meets all of the design requirements, specifications, and OSHA safety requirements.

5. Operate the machine after set-up to insure there are no discrepancies with parts or components during testing and operation.

6. Provide all fluids as required for machine start-up and dispose of excess and residues.

7. Dispose of all shipping containers and associated items used in the shipment of the machines.

8. Provide on-site operator, mechanical maintenance, troubleshooting, and repair training for up to seven people.

3. INSPECTION AND ACCEPTANCE OF SERVICES: Final inspection and acceptance shall take place only after successful completion of installation and testing.

4. PERSONNEL: All personnel shall receive visitor’s passes and clearance from USCG Coast Guard Yard Security located at the Main Gate. List of personnel needing access shall be provided to the COR twenty-four (24) hours prior to requiring access. Personnel will be required to provide full name, picture I.D. (valid driver’s license preferred), and date of birth. For non US citizen’s, a passport will be required. The following forms of IDS are authorized:

-CAC-Foreign Passport containing appropriate visas
· TWIC-Green Cards
· Passport-MOST state IDs

The following state ID will not be accepted

· Maine- Missouri*
· Minnesota- Washington*

· Montana *- Enhanced Drives Licenses (EDL) from Missouri and Washington will be accepted.

5. PHYSICAL SECURITY: The contractor shall coordinate with the COR to obtain vehicle passes for each vehicle used on USCGC Yard during the setup and training period.

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