HRMC-030-22 Work Package.pdf
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- Attached to
- 30-Foot Work Boat Overhaul Federal contract opportunity
- Solicitation number
- N32253-22-Q-0058
About this file
This document provides a pre-solicitation notice for a firm fixed-price contract to overhaul a 30-foot work boat. The Pearl Harbor Naval Shipyard and Intermediate Maintenance Facility intends to release a request for quote to accomplish work specified in specification HRMC-030-22, which is included as an attachment. Interested parties must have drydocking capabilities on Oahu, Hawaii. The work is a 100% small business set-aside with a tentative delivery date of 30 November 2022. A ship check opportunity will be offered on 25 May 2022 for interested parties to inspect the vessel. Responses to the forthcoming solicitation must be registered in SAM by the award date.
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DEPARTMENT OF THE NAVY
HRMC (NMD)
SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED
SPECIFICATION NUMBER: HRMC-030-22
INCLUDES ALL CHANGES THROUGH 5/10/2022
INDEX
SHIP: HRMC-030-22
ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.
CATEGORY I. FY-23 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.
ITEM NO. TITLE CHANGE DATE CHANGE
009-01 General Criteria; accomplish 10/01/2021 Original
009-02 Environmental Compliance Report for Material Usage; accomplish 10/01/2019 Original
009-03 Toxic and Hazardous Substance; control 10/01/2019 Original
009-04 Quality Management System; provide 10/01/2021 Original
009-05 Temporary Access; accomplish 10/22/2021 CH-1
009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;
accomplish
03/06/2020 Original
009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;
accomplish
10/01/2021 Original
009-08 Shipboard Fire Protection and Fire Prevention; accomplish 10/01/2021 Original
009-10 Asbestos-Containing Material (ACM); control 10/01/2019 Original
009-18 Mine Warfare Ships Magnetic Material; control 10/01/2021 Original
009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original
009-20 Government Property; control 10/01/2021 Original
009-21 Logistics and Technical Data; provide 10/01/2018 Original
009-23 Interference; remove and install 10/01/2021 Original
009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;
accomplish
10/01/2021 Original
009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original
009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish
10/01/2018 Original
009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide
10/01/2021 Original
009-60 Schedule and Associated Reports for CNO Availabilities; provide and manage 10/01/2021 Original
009-61 Shipboard Use of Fluorocarbons; control 10/01/2021 Original
009-67 Integrated Total Ship Testing; manage 10/01/2021 Original
009-69 Heavy Weather/Mooring Plan; provide 10/01/2021 Original
009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and
Housekeeping for Unmanned Vessels; accomplish
10/01/2021 Original
009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2021 Original
009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair
10/22/2021 CH-1
009-74 Occupational, Safety and Health Plan; accomplish 10/01/2021 Original
009-80 Ship Facilities; maintain 11/18/2016 Original
009-81 Compartment Closeout; accomplish 10/01/2019 Original
009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original
009-84 Threaded Fastener Requirements; accomplish 10/01/2021 Original
009-88 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tanks, Spaces, and Piping, including Sewage or MOGAS-Contaminated Tanks, Spaces, and Piping; certify
10/22/2021 CH-1
009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution
Prevention Act (PPA) Information; provide
03/06/2018 Original
ITEM_NO. TITLE CHANGE DATE CHANGE
009-99 Ship Departure Report; provide 07/18/2014 Original
009-100 Ship's Stability; maintain 03/06/2018 Original
009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original
009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original
009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original
009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original
009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage
10/01/2021 Original
009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original
009-118 CG Deck Loading; accomplish 07/18/2014 Original
009-120 Fact Finding and Critique of Unplanned Event; manage 10/01/2021 Original
009-122 Temporary Padeye; install and remove 10/22/2021 CH-1
009-125 Boats Less Than 65 Feet Long; accomplish 10/01/2021 Original
099-01PH Waste Generated on Government Property, including Satellite Accumulation area (SAA), Managing and Disposing of Hazardous Waste (HW) and non-HW;
accomplish
09/01/2021 Original
099-02PH Dry Dock Requirement; accomplish 09/01/2021 Original
099-03PH Additional Environmental Requirements; accomplish 09/01/2021 Original
099-04PH Industrial Wastewater/Oily Wastewater Disposal; accomplish 09/01/2021 Original
099-08PH Safety of Ship Requirement; provide 07/27/2021 Original
099-40PH Additional Requirements for Contractor Cranes, Multi-Purpose machine, and
Material Handling Equipment at Joint Base Pearl Harbor Hawaii; accomplish
09/28/2020 Original
099-69PH Pier Laydown for Pearl Harbor Naval Shipyard & IMF (PHNSY & IMF) Availability;
accomplish
07/27/2021 Original
CATEGORY II. FY-23 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER.
TITLE CHANGE DATEITEM NO. CHANGE
009-12 Weld, Fabricate, and Inspect; accomplish 10/01/2021 Original
009-25 Structural Boundary Test; accomplish 10/01/2021 Original
009-32 Cleaning and Painting Requirements; accomplish 02/21/2021 Original
ITEM NO. TITLE
Hazardous Waste Produced on Naval Vessels; control077-11-001
Fuel Tanks, Clean Inspect, Repair and Test; accomplish123-11-001
Propulsion Shafting, Bearings, Seals, Propeller and Rudder; repair243-10-001
Flexible Hose Assembly; clean, inspect, test and replace505-00-001
Air Conditioning Unit; repair514-31-001
Work Boat (WB2) Exterior: clean, inspect repair and preserve583-31-001
Sea Trial; accomplish583-31-002
30-Foot Work Boat (WB); repair583-31-003
30-Foot Work Boat (WB) Fender; inspect and repair611-11-001
Machinery Space Bilges; preserve631-11-001
Hull Zinc Anodes; replace633-11-001
Drydocking and Undocking; accomplish997-11-001
SHIP: ITEM NO: 077-11-001
COAR: 26 PCN: WB02-L027
CMP: NONE
PLANNER:
SSP: HRMC-030-22 1 of 5 ITEM NO: 077-11-001
1. SCOPE:
1.1 Title: Hazardous Waste Produced on Naval Vessels; control
1.2 Location of Work:
1.2.1 Throughout the Ship
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Resource Conservation and Recovery Act (RCRA)
2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103
2.3 Applicable Hazardous Waste Manifest Form
2.4 10 U.S.C. 7311
3. REQUIREMENTS:
3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.
3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.
3.1.2 Manage and transport for Navy disposal, Navy-generated
hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.
3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.
3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.
3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.
3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.
Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as
SHIP:
SSP: HRMC-030-22 2 of 5 ITEM NO: 077-11-001 hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.
3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.
3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.
3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.
3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:
AMOUNT
TYPE NAVY CO-GENERATED CONTRACTOR
Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)
Ethylene Glycol (Antifreeze) _____ ____________ __________
Sodium Hydroxide _____ ____________ __________
SSP: HRMC-030-22 3 of 5 ITEM NO: 077-11-001
Cleaning Solvents _____ ____________ __________
Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)
Fluorocarbons _____ ____________ __________
Morpholine _____ ____________ __________
Sodium Chromates _____ ____________ __________
Hydrazine _____ ____________ __________
Methyl Ethyl Ketone _____ ____________ __________
Spent Abrasive Blast Material _____ ____________ __________
(contaminated with a known hazardous waste)
Trichloroethane _____ ____________ __________
Miscellaneous Chemicals _____ ____________ __________
(Rust Preventative)
Miscellaneous Chemicals _____ ____________ __________
(Corrosive)
Miscellaneous Chemicals _____ ____________ __________
(TCLP Toxic)
Miscellaneous Chemicals _____ ____________ __________
(Reactive)
Oil (Synthetic) _____ ____________ __________
Paints (Enamel, Latex, _____ ____________ __________
Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)
Paints (May include lead, _____ ____________ __________ cadmium, or chrome)
Paint Strippers (phenols, _____ ____________ __________ lead, chromium)
Sludges (Contaminated with _____ ____________ __ a known hazardous waste)
Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)
Lube/Fuel Oil Soaked Rags _____ ____________ __________
Paint/Flakes (Pressure Washing _____ ____________ __________
Ext Hull Surfaces)
Fuel Oil(Residual) _____ ____________ __________
SSP: HRMC-030-22 4 of 5 ITEM NO: 077-11-001
Bilge Water _____ ____________ __________
Oil/Water _____ ____________ __________
AFFF/Water _____ ____________ __________
MEK Contaminated Rags _____ ____________ __________
3.5.1 Provide zero dollars for managing and disposing of all
hazardous waste listed in 3.5. Total cost greater or less than above dollar amount will be the subject of an equitable adjustment.
3.6 Submit one legible copy, in approved transferrable media of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.
3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.
3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.
3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.
3.7 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.
4. NOTES:
4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in
3.5 does not preclude the contractor from taking action consistent with
2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.
Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.
4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.
4.2 Hazardous wastes are determined by one or more of the following methods:
4.2.1 Chemical analysis which shows that the material
characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed
SSP: HRMC-030-22 5 of 5 ITEM NO: 077-11-001 the limits for that material in 40 CFR 261.20 Subpart C.
4.2.2 Reference to a Material Safety Data Sheet (MSDS), or
4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.
4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
5.3 KITTED MATERIAL:
1. None.
SHIP: ITEM NO: 123-11-001
COAR: 26 PCN: WB02-L016
WB02-L010
CMP: NONE
PLANNER:
SSP: HRMC-030-22 1 of 2 ITEM NO: 123-11-001
1. SCOPE:
1.1 Title: Fuel Tanks, Clean Inspect, Repair and Test; accomplish
1.2 Location of Work:
1.2.1 Engine Room Compartment
1.2.2 Main Deck, Starboard
1.3 Identification:
1.3.1 Quantity (One EA), Port Fuel Tank, 200 Gallons Capacity
1.3.2 Quantity (One EA), Starboard Fuel Tank, 200 Gallons Capacity
2. REFERENCES:
2.1 Standard Items, (FY-22, CH-1)
2.2 S9008-KC-BIB-010, Boat Information Book (BIB) For 30-Foot Work Boat (BB) Hulls 30WB1201 thru 30WB1207
2.3 1128-056-10 Rev B, Fuel Oil Diagram
2.4 Boat Operator's Manual, 30' Work Boat-Medium Manual
3. REQUIREMENTS:
3.1 Open, ventilate, empty, and render dry all voids and tanks listed in
1.3 using 2.2 through 2.3 for guidance.
3.1.1 Remove and dispose of system fluids. Contractor shall
accomplish the removal, storage of and commercial disposal of fluids produced by the execution of this work item.
3.1.1.1 Dispose of all liquids and wastes in accordance with all federal, state and local laws, codes, ordinances or regulations.
3.2 Provide the services of a certified marine chemist to accomplish gas free certification for "Safe for Entry, Safe for Hot work" of each tank listed in 1.3.
3.3 Accomplish a visual inspection of the equipment listed in 1.3 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, including sounding tubes, tank vents, overflows, piping, structural members, manhole covers and fuel tank foundations.
3.3.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.3 including sketches listing the type, amount, location of damage and deterioration to the SUPERVISOR.
3.4 Remove and replace with new the vent pipe and deck socket located in 1.2.2 using 2.2 through 2.4 for guidance.
3.4.1 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7.
3.5 Accomplish the requirements of 009-25 of 2.1 for air test of the
SSP: HRMC-030-22 2 of 2 ITEM NO: 123-11-001 equipment listed in 1.3. Test pressure shall be 2 PSIG and shall be maintained 15 minutes, prior to the start of the test, to accommodate temperature stabilization. After temperature stabilization, the test pressure shall be held for 10 minutes. Allowable drop in pressure: None.
3.5.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.5 to the
SUPERVISOR.
3.5.1.1 Install a Bakelite label plate in the location
designated by the SUPERVISOR, with the following information;
satisfactory results, Company performing the test, and date
3.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SHIP: ITEM NO: 243-10-001
COAR: 26 PCN: WB02-L022
WB02-L023
CMP: NONE
PLANNER:
SSP: HRMC-030-22 1 of 4 ITEM NO: 243-10-001
1. SCOPE:
1.1 Title: Propulsion Shafting, Bearings, Seals, Propeller and Rudder;
repair
1.2 Location of Work:
1.2.1 Underwater Hull
1.2.2 Engine Room
1.3 Identification:
1.3.1 Quantity (One EA), Propeller, Marine, LH; Manufacturer: Rice Propulsion; Type; Skewed Kaplan: Dimensions; 39 1/4-inch X 37-inch (99.7-cm X 94-cm)
1.3.2 Quantity (One EA), Propeller, Marine, RH; Manufacturer: Rice Propulsion; Type; Skewed Kaplan: Dimensions; 39 1/4-inch X 37-inch (99.7-cm X 94-cm)
1.3.3 Quantity (One EA), Propeller Shaft, Marine, Starboard;
Manufacturer: Aquamet.; Manufacturer Model; AQ22; Diameter 3 1/2 inches, Length 156 inches
1.3.4 Quantity (One EA), Propeller Shaft, Marine, Port;
Manufacturer: Aquamet.; Manufacturer Model; AQ22; Diameter 3 1/2 inches, Length 156 inches
1.3.5 Quantity (2 EA), Rudder Assembly, Manufacturer: Rice
Propulsion,
2. REFERENCES:
2.1 Standard Items, (FY-22, CH-1)
2.2 S9008-KB-BIB-010, 30-Foot Work Boat (WB) Hulls 30WB1201 Thru
30WB1207
2.3 S9086-HP-STM-010/CH 245, Propellers
2.4 S9245-AR-TSM-010, Marine Propeller Inspection Repair, and Certification
2.5 T9074-AS-GTB-010/271, Requirements for Nondestructive Testing Methods
2.6 MIL-STD-2035, Nondestructive Testing Acceptance Criteria
2.7 S9200-A2-MMA-010, Main Propulsion System Alignment Manual for Craft of the U.S. Navy
2.8 MIL-STD-167-1A, Mechanical Vibrations of Shipboard Equipment (Reciprocating Machinery and Propulsion System and Shafting) Types III, IV, and V.
2.9 1128-050-15, Prop Nozzle Detail
3. REQUIREMENTS:
SSP: HRMC-030-22 2 of 4 ITEM NO: 243-10-001
3.1 Disassemble, disconnect and remove each equipment listed in 1.3, using 2.2 for guidance.
3.1.1 Clean exposed parts free of foreign matter leaving no residue or injurious effects.
3.1.2 Inspect each part for wear and defects.
3.1.2.1 Measure and record sizes and clearances.
3.1.2.2 Include sizes, clearances, fits, and finishes for
wearing parts, bearing surfaces, thrust and journal bearings, seal and packing areas, and physical conditions of parts not specified for renewal.
3.1.2.3 Submit one legible copy, in hard copy or electronic
media, of a report listing results of the requirements of 3.1.2 through 3.1.2.2 to the SUPERVISOR.
3.2 Accomplish the following repairs on the equipment listed 1.3.1 and 1.3.2.
3.2.1 Clean and polish the propeller, removing a minimum of metal, maintaining design dimensions and tolerances.
(I)(G) "LIQUID PENETRANT INSPECTION"
3.2.2 Accomplish liquid penetrant test on the propellers listed in
1.3.1 and 1.3.2, in accordance with 2.5. The accept or reject criteria shall be in accordance with Class 2 of 2.6.
3.2.3 Balance the propeller using 2.3 and 2.4 as guidance.
(V)(G) "INSPECT FIT"
3.2.4 Fit the propeller hub bore to shaft taper using prussian blue applied to the shaft taper. Obtain a fit of at least 60 percent uniformly distributed contact on both the forward and aft lands of the propeller bore.
3.2.4.1 Submit one legible copy, in hard copy or electronic
media, of a report listing results of the requirements of 3.2.2 through 3.2.4 to the SUPERVISOR.
3.3 Accomplish the following repairs on the equipment listed 1.3.3 and 1.3.4.
3.3.1 Remove high spots, burrs, abrasions, nicks, corrosion, gasket material, and foreign matter from exposed flanges and mating surfaces.
3.3.2 Remove burrs and high spots from exposed sliding surfaces, screw threads, keys, and keyways.
3.3.3 Chase and tap exposed threaded areas.
3.3.4 Handwork and skim cut machined, sealing, aligning, mating, and gasket surfaces, taking precautions to ensure no excessive metal removal.
3.3.5 Polish machined surfaces in way of repairs.
3.3.6 Straighten each shaft identified in paragraph 1.3.3 and 1.3.4 to within 0.002 inch total indicator reading, using 2.2 for guidance.
3.3.6.1 Submit one legible copy, in hard copy or electronic
SSP: HRMC-030-22 3 of 4 ITEM NO: 243-10-001 media, of a report listing results of the requirements of 3.3.6 to the SUPERVISOR.
3.4 Accomplish the following repairs on the equipment listed 1.3.5.
3.4.1 Disconnect all linkages, hoses, rams, propeller cage from Kort nozzle rudder post.
3.4.2 Remove and inspect rudder seal, rudder bearings, rudder post, identify any damage and deterioration.
3.4.2.1 Submit one legible copy, in hard copy or electronic
media, of a report listing results of the requirements of 3.4.2 to the SUPERVISOR
3.4.3 Replace with new, rudder stock hull penetration assembly for item listed in 1.3.5.
3.5 Assemble, install, align and connect the equipment listed in 1.3, fitting and installing new bearings, o-rings, seals, bolts, studs, screws, nuts, washers, cotter pins, CRES hose clamps, keys, flexible hoses and the following new parts, using 2.2 and 2.9 for guidance.
3.5.1 Measure and record the final sizes and clearances.
3.5.1.1 Submit one legible copy, in hard copy or electronic
media, of a report listing results of the requirements of 3.5.1 to the SUPERVISOR.
(V)(G) "VERIFY ALIGNMENT"
3.6 Accomplish alignment of the shaft using 2.2 and 2.8 for guidance, evaluate alignment measurements and determine corrections required.
3.6.1 Reposition each main propulsion engine and transmission to correct misalignment using 2.2 and 2.8 for guidance.
3.6.2 Measure and record final alignment readings.
3.6.3 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.6 to the
SUPERVISOR.
(V)(G) "OPERATIONAL TEST"
3.7 Accomplish an operational test of the equipment listed in 1.3.1 through 1.3.5 in conjunction with sea trails.
3.7.1 Allowable Vibration: Shall be in accordance with 2.8.
3.7.2 Allowable binding: None.
3.8 Accomplish the requirements of 009-32 of 2.1, for each new and disturbed surface.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
SSP: HRMC-030-22 4 of 4 ITEM NO: 243-10-001
5.2 PUSH MATERIAL:
1. None.
SHIP: ITEM NO: 505-00-001
COAR: 26 PCN: WB02-L026
WB02-L018
CMP: NONE
PLANNER:
SSP: HRMC-030-22 1 of 3 ITEM NO: 505-00-001
1. SCOPE:
1.1 Title: Flexible Hose Assembly; clean, inspect, test and replace
1.2 Location of Work:
1.2.1 Engine Room Compartment
1.3 Identification:
1.3.1 Quantity (One EA), ITEM 89 of 2.3, 18” GATES HOSE, 100R4-20
1.3.2 Quantity (One EA), ITEM 84 of 2.3, 96” SEMPERIT HOSE, One Inch, HH-4SH-16
1.3.3 Quantity (One EA), ITEM 88 of 2.3, 11” GATES 40003/8 HOSE, 3/8”, M4K-06
1.3.4 Quantity (One EA), ITEM 84 of 2.3, 42” SEMPERIT HOSE, One Inch, HH-4SH-16
1.3.5 Quantity (One EA), ITEM 84 of 2.3, 18” SEMPERIT HOSE, One Inch, HH-4SH-16
1.3.6 Quantity (One EA), ITEM 84 of 2.3, 12” SEMPERIT HOSE One Inch, HH-4SH-16
1.3.7 Quantity (2 EA), ITEM 91 of 2.3, 15” GATES ¾” MEGA 3000 HOSE, M3K12
1.3.8 Quantity (2 EA), ITEM 90 of 2.3, 32” GATES ½” MEGA 3000 HOSE, M3K08
1.3.9 Quantity (One EA), ITEM 91 of 2.3, 20” GATES ¾” MEGA 3000
HOSE, M3K12
1.3.10 Quantity (One EA), ITEM 91 of 2.3, 48” GATES ¾” MEGA 3000
HOSE, M3K12
1.3.11 Quantity (One EA), ITEM 91 of 2.3, 16” GATES ¾” MEGA 3000
HOSE, M3K12
1.3.12 Quantity (One EA), ITEM 91 of 2.3, 32” GATES ¾” MEGA 3000
HOSE, M3K12
1.3.13 Quantity (One EA), ITEM 90 of 2.3, 17” GATES ½” MEGA 3000
HOSE, M3K08
1.3.14 Quantity (One EA), ITEM 90 of 2.3, 20” GATES ½” MEGA 3000
HOSE, M3K08
1.3.15 Quantity (One EA), ITEM 91 of 2.3, 74” GATES ¾” MEGA 3000
HOSE, M3K12
1.3.16 Quantity (One EA), ITEM 91 of 2.3, 80” GATES ¾” MEGA 3000
HOSE, M3K12
1.3.17 Quantity (One EA), ITEM 90 of 2.3, 22” GATES ½” MEGA 3000
HOSE, M3K08
SSP: HRMC-030-22 2 of 3 ITEM NO: 505-00-001
1.3.18 Quantity (2 EA), ITEM 26 of 2.4, 21” GATES ½” USCG APPROVED
FUEL HOSE, TYPE A
1.3.19 Quantity (2 EA), ITEM 26 of 2.4, 18” GATES ½” USCG APPROVED
FUEL HOSE, TYPE A
1.3.20 Quantity (2 EA), ITEM 26 of 2.4, 36” GATES ½” USCG APPROVED
FUEL HOSE, TYPE A
1.3.21 Quantity (4 EA), ITEM 27 of 2.4, 38” GATES ¾” USCG APPROVED
FUEL HOSE, TYPE A
1.3.22 Quantity (2 EA), ITEM 27 of 2.4, 22” GATES ¾” USCG APPROVED
FUEL HOSE, TYPE A
1.3.23 Quantity (One EA),STBD ENGINE, 15” HOSE WITH JMIC CONNECTION, ¾”DIA
1.3.24 Quantity (One EA),PORT ENGINE, 15” HOSE WITH JMIC CONNECTION, ¾”DIA
1.3.25 Quantity (One EA),STBD ENGINE, 12” HOSE WITH JMIC CONNECTION, ¾” DIA
1.3.26 Quantity (One EA),Port ENGINE, 12” HOSE WITH JMIC CONNECTION, ¾” DIA
1.3.27 Quantity (2 EA), 37” TRANSMISSION OIL PUMP TO OIL COOLER HOSE
1.3.28 Quantity (2 EA), 26” TRANSMISSION SHIFT SOLENOID HOSE
1.3.29 Quantity (One EA), FLOCS System 45” SUCTION / DISCHARGE HOSE
1.3.30 Quantity (One EA), FLOCS System 36” PORT ENGINE HOSE
1.3.31 Quantity (One EA), FLOCS System 96” STBD ENGINE HOSE
1.3.32 Quantity (One EA), FLOCS System 36” PORT TRANSMISSION HOSE
1.3.33 Quantity (One EA), FLOCS System 94” STBD TRANSMISSION HOSE
1.3.34 Quantity (2 EA), Sea Water Hose (Sea Cock to Strainer)
1.3.35 Quantity (2 EA), Overboard Discharge Hose
2. REFERENCES:
2.1 Standard Items, (FY-22, CH-1)
2.2 S9008-GB-BIB-010, Boat Information Book (BIB) For 30-Foot Work Boat (BB) Hulls 30WB1201 thru 30WB1207
2.3 1128-081-10 Rev B, Hydraulic Diagram
2.4 1128-056-10 Rev B, Fuel Oil Diagram
2.5 S6430-AE-TED-010, Volume I, Technical Directive for Piping Devices, Flexible Hose Assemblies
2.6 S9086-RK-STM-010/CH-505, Piping Systems
2.7 1128-058-20 Rev B, Sea Water Cooling Diagram
3. REQUIREMENTS:
3.1 Remove and tag each existing flexible hose assemblies listed in
1.3.1 through 1.3.33 using 2.2 through 2.4 as guidance and as directed by the SUPERVISOR.
3.1.1 Restore each mating surface exposed by hose removals. Repair
SSP: HRMC-030-22 3 of 3 ITEM NO: 505-00-001 by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool.
3.1.2 Retain hose inserts and flanges for reuse.
(I) "HOSE SHOP TEST"
3.1.3 Accomplish the requirements of Section 8 of 2.5 for all removed and new hoses.
3.1.3.1 Accomplish the requirements of Paragraphs 505-11.1.3.2 through 505-11.1.3.4.2 of 2.6.
3.1.3.2 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.1.3 to the SUPERVISOR.
3.1.4 Replace with new items 1.3.34, 1.3.35 and up to 6 each hoses that failed the pressure test and did not pass the requirements of 3.1.3, with the same size, type and design as listed in 2.3, 2.4 and
2.7 and in accordance with Section 6, Paragraph 6.2 of 2.5.
3.1.5 Ensure each new hose assembly is in accordance with Section 7, conforming to material of Section 5 of 2.5.
3.1.6 Install a new CRES identification tag on each flexible hose assembly engraved in accordance with Paragraph 8.5 of 2.5.
3.1.6.1 Submit one legible copy, in approved transferrable
media, of a report listing the identification tag test data for each hose assembly tested to the SUPERVISOR.
3.1.7 Install each new hose assembly in accordance with Section 9 of 2.5.
3.1.7.1 Ensure all end fittings are CRES.
(V)(G) "OPERATIONAL TEST"
3.2 Accomplish an operational test of each new and tested hose assembly at system operating pressure. Allowable leakage: None.
3.3 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SHIP: ITEM NO: 514-31-001
COAR: 26 PCN: WB02-L021
CMP: NONE
PLANNER:
SSP: HRMC-030-22 1 of 2 ITEM NO: 514-31-001
1. SCOPE:
1.1 Title: Air Conditioning Unit; repair
1.2 Location of Work:
1.2.1 Engine Room
1.3 Identification:
1.3.1 Quantity (One EA), Air conditioning Unit, Artic Wolf/Hammond Model K Modutech QSL9-WBM
2. REFERENCES:
2.1 Standard Items, (FY 22, CH-1)
2.2 S9008-KC-BIB-010, Boat Information Book (BIB) For 30-Foot Work Boat (BB) Hulls 30WB1201 thru 30WB1207
2.3 Boat Operator's Manual, Boat Operator's Manual For 30' Work Boat- Medium (WB-M)
2.4 1128-012-10 Rev A, HVAC Diagram
2.5 Operation Manual, Hammond Air Artic Wolf HVAC Sytem
2.6 S9086-RW-STM-010/CH-516 Rev 5, Refrigeration Systems
3. REQUIREMENTS:
3.1 Obtain an qualified marine HVAC technician for the inspection, cleaning, troubleshooting and maintenance service requirements of the equipment listed in 1.3, located in 1.2, using 2.2 through 2.6 for guidance.
3.2 Accomplish the following service / repairs to the equipment listed in 1.3 in accordance with manufacturer's instructions and using 2.2 through 2.6 as guidance.
3.2.1 Clean and Inspect equipment listed in 1.3.
3.2.1.1 Submit one legible copy, in approved transferrable
media, of a report listing results of the requirements of 3.2.1.
3.2.2 Remove all liquids, clean, and recharge all units listed in
1.3 with coolant.
3.2.3 Clear all drain lines.
3.3 Accomplish a pressure test of each air conditioning plant in accordance with 2.6 if determined to be required. Allowable leakage:
None.
(Q)(G) "OPERATIONAL TEST"
3.4 Operationally test the air conditioning unit listed in 1.3 using,
2.2 through 2.6 as guidance. Adjust and set switches, valves, capacity controls and automatic features using 2.5 as a guide.
3.5 Accomplish the requirements of 009-32 of 2.1 for each new and
SSP: HRMC-030-22 2 of 2 ITEM NO: 514-31-001 disturbed surface.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SHIP: ITEM NO: 583-31-001
COAR: 26 PCN: WB02-L008
WB02-L004
WB02-L005
WB02-L009
WB02-L025
CMP: NONE
PLANNER:
SSP: HRMC-030-22 1 of 4 ITEM NO: 583-31-001
1. SCOPE:
1.1 Title: Work Boat (WB2) Exterior: clean, inspect repair and preserve
1.2 Location of Work:
1.2.1 Underwater Hull Surfaces, Keel to Upper Limit of Boot Top
1.2.2 Freeboard Surfaces, Upper Boot Top Limit to Main Deck
1.2.3 Pilot House
1.2.4 Main Deck, including well decks throughout
1.2.5 Lifting Eyes
1.3 Identification:
1.3.1 Quantity (One EA), 30-Foot Work Boat (WB), Mfr: MODUTECH., APL# 72A120004, Hull Registry Number: 30WB1207
2. REFERENCES:
2.1 Standard Items, (FY-22, CH-1)
2.2 S9008-KC-BIB-010, 30-Foot Work Boat (WB) Hulls 30WB1201 thru
30WB1207
2.3 S9086-TX-STM-010/CH-583, Boats and Small Craft
2.4 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods
2.5 S9086-DA-STM-010/CH-100, Hull Structures
2.6 S9086-VG-STM-010/CH-634, Deck Covering
3. REQUIREMENTS:
3.1 Record existing vinyl stenciling, periphery lines, exact locations, colors and dimensions of painted coatings and non-skid deck covering on each exterior/interior surface identified in 1.2, extending from the upper boot top limits to the top of the pilot house/handrails/mast.
3.1.1 Record all existing stickers throughout the craft listed in
1.3.1 of the exact location, size, shape and color. Remove all existing stickers and replace with new ultraviolet ray resistant stickers. Use existing stickers for templates, if existing stickers cannot used as a template the Government will provide samples for templates
3.2 Erect shrouds/curtains to contain environmental pollutants generated by exterior preservation operations. Remove upon completion of 30 Foot Work Boat preservation work items in work package are accomplished.
3.3 Accomplish 100 percent removal of marine growth using fresh water at a minimum of 3,000 PSIG nozzle pressure from the areas listed in 1.2
SSP: HRMC-030-22 2 of 4 ITEM NO: 583-31-001 prior to abrasive blasting.
3.4 Record locations of upper and lower boot topping limits, draft marks, craft name and hull number. Verify location of weld marks for re-establishing layout after underwater hull and freeboard preservation, using 2.2 for guidance.
3.4.1 Submit one legible copy, in hard copy or transferrable media, of a report listing the results and locations of 3.1 and 3.4 to the
SUPERVISOR.
(V)(G) "VISUAL INSPECTION"
3.5 Accomplish a visual inspection within the first 24 hours after drydocking of the craft, upon completion of the hydro pressure water wash cleaning of the areas listed in 1.2 for damage or deterioration.
Inspection to include appendages, shell plating, skegs and structural members for structural integrity, deterioration, pitting, cracks and areas of damage or distortion using 2.2 for guidance.
3.5.1 Submit one legible copy, in hard copy or transferrable media, of a report listing results of the requirements of 3.5 to the
SUPERVISOR.
(I) "ULTRASONIC THICKNESS (UT) INSPECTION"
3.6 Accomplish an ultrasonic thickness survey on the underwater hull plating up to the bottom of gunwales and lifting eyes for a total of 200 readings, within 72 hours of drydocking in accordance with 2.4, using 2.2 and 2.3 for guidance. The survey shall be conducted on each intersecting point of a 2 feet by 2 feet grid pattern and or taken where deterioration or thickness loss is evident. The accept or reject criteria shall be in accordance with 2.5.
3.6.1 Submit one legible copy, in hard copy or approved
transferrable media, of the ultrasonic survey results to the SUPERVISOR within 4 days of completion of test readings. Report shall contain a drawing that shows the specific locations of each ultrasonic test reading, in respect to the craft's frame, strakes, distance off centerline, measured thickness of plating, original thickness of plating and percent of deterioration using 2.2 and 2.3 for guidance.
3.7 Accomplish weld repairs to exterior plating and structural members throughout the exterior surfaces located 1.2, based on the reports submitted in 3.5.1 and 3.6.1, in accordance with 2.5 (Table of Magnetic Particle Inspection Requirements of 2.3 does not apply), for total amounts as follows:
3.7.1 Base metal repair 100 square inches of isolated deep pits greater than 1/8 inch deep.
3.7.2 Vee out and weld repair total 10 linear feet of cracked and /or eroded weld seams.
3.7.3 Weld repair 10 linear feet of existing fillet welds.
3.7.4 Replace up to 10 square feet of hull plating.
3.7.4.1 Chip and grind each surface flush in way of each repair.
No allowance for the reduction of the base metal thickness will be allowed. Existing plate thickness will be maintained.
SSP: HRMC-030-22 3 of 4 ITEM NO: 583-31-001
3.7.4.2 Template exact size, configuration, and location from existing shipboard conditions.
3.7.4.3 The minimum size for insert plates must be one square foot in area.
3.7.5 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column A and C , Lines One through 7 and for all new welds.
(V)(G) "AIR TEST"
3.7.6 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test for local air hose test to the new insert plating weld. Allowable leakage: None.
3.8 Prior to surface preparation accomplish the following:
3.8.1 Install a temporary 5.1 pound mild steel blank on each sea valve opening using 2.2 for location guidance.
3.8.2 Install temporary protective covering on bearings, propeller, sea valves, main propulsion shafting and rudder seals by masking or otherwise sealing with blast resistant material while cleaning and painting.
3.8.3 Plug or install temporary drain lines on overboard discharges.
3.8.4 Maintain hull in a dry condition after blasting and until final coat of paint is dry.
3.9 Accomplish the requirements of 009-32 of 2.1, including Table One, Line 2, Columns A, B, and E, for the preservation of underwater steel hull plating in its entirety. Final paint color shall be as reported in 3.1.1.
3.9.1 Upon completion of underwater hull preservation, shift the vessel on the blocks and ensure 100 percent cleaning and painting of the underwater surfaces.
3.10 Accomplish the requirements of 009-32 of 2.1, in accordance with Table 2, Line one, Columns A, B, C, E, F, and G for the steel exterior surfaces not receiving non-skid deck covering (above the boot top up to the main deck edge and up to and including the Pilothouse foundation structures). Remove stripe coat from Column C. Final paint color shall be as reported in 3.1.1.
3.11 Accomplish the requirements of 009-32 of 2.1, in accordance with Table 2, Line 12, Columns A, B, C, and E for the steel exterior surfaces receiving non-skid deck covering.
3.11.1 Cross rolling of welds shall be accomplished in accordance with 2.6.
3.12 Accomplish the requirements of 009-32 of 2.1, in accordance with Table 2, Line 45A, Columns A, B and G for the exterior aluminum surfaces of the pilot house. Final paint color shall be as reported in 3.1.1.
3.12.1 Accomplish a visual inspection of the entire deck house and appendages for damages, deformation, deterioration and failed paint.
3.12.2 Inspect all wiring and electrical connections for damage and deterioration
3.12.3 Inspect all gaskets, fasteners and brackets for missing
SSP: HRMC-030-22 4 of 4 ITEM NO: 583-31-001 fasteners, damage and deterioration
3.12.4 Remove all appendages from deck house to support 100%
painting of exterior of the pilot house
3.12.4.1 Submit one legible copy, in hard copy or transferrable media, of a report listing results of the requirements of 3.12.2 through 3.12.3 to the SUPERVISOR
3.13 Remove blanks, protective covering and temporary drain lines installed in 3.8.1 through 3.8.3.
3.14 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SHIP: ITEM NO: 583-31-002
COAR: 26 PCN: WB02-L002
CMP: NONE
PLANNER:
SSP: HRMC-030-22 1 of 2 ITEM NO: 583-31-002
1. SCOPE:
1.1 Title: Sea Trial; accomplish
1.2 Location of Work:
1.2.1 Throughout the Craft
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 S9086-C4-STM-000/CH-094, NSTM, Trials
2.2 S9008-KC-BIB-010, 30-Foot Work Boat (WB) Hulls 30WB1201 thru
30WB1207
3. REQUIREMENTS:
3.1 Ensure all Contractor related work required by the contract is complete prior to sea trails.
3.2 The craft shall be placed back in the water a minimum of 7 days prior to the contract end date to allow for system testing inspections by the SUPERVISOR.
3.3 Accomplish the following to support an 4 hour full power sea trial in accordance with Sections One and 6 of 2.1:
3.3.1 Provide and install a total of 400 gallons of diesel marine fuel (DFM).
3.3.1.1 DFM shall be in accordance with MIL-F-16884.
3.3.2 Provide 11 gallons of engine coolant, 14 gallons engine lube oil, 11 gallons marine gear lube oil and 11 gallons steering hydraulic fluid using 2.2 for guidance to maintain operating levels to perform the sea trials.
3.3.3 Provide qualified personnel to repair, test, set and adjust equipment during sea trial in accordance with the requirements in each Work Item.
3.3.4 Remove debris, tools, equipment, and rigging material not required, prior to sea trial.
3.3.5 Submit one legible copy of a sea trial agenda to the
SUPERVISOR, listing the name of Test Coordinator/Director, each work item and test memorandum number for each equipment and system installed or repaired, the scheduled time and date tests are to be accomplished, 10 days prior to the scheduled sea trial.
3.4 Provide the services of a minimum of 2 qualified personnel to support 4 hour sea trial which consists of the following:
1) a 15 minute full power run
SSP: HRMC-030-22 2 of 2 ITEM NO: 583-31-002
2) operation going astern
3) four cycles of the rudders through the full range of motion
3.4.1 The contractor shall perform sea trials with one or more GOVERNMENT representatives onboard.
3.4.1.1 For scheduling purposes, a day is defined as a period of 4 hours continuous hours for sea trial.
3.4.1.2 Submit one legible copy of a list to the SUPERVISOR with the full name, title, security clearance, home address, home telephone number and name of next of kin of each person scheduled to ride the ship during sea trial, 10 days prior to established sea trial date.
3.4.2 Submit one legible copy of completed test report, listing each deficiency and recommendation to the SUPERVISOR. Submit test memorandum within 24 hours of completion.
3.5 Provide 5 man-days for 2 qualified personnel and 5000 dollars of material to accomplish repairs as a result of docktrail and sea trail discrepancies, when directed by the SUPERVISOR. Total cost greater or less than above manday and dollar amounts when authorized will be the subject of an equitable adjustment.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SHIP: ITEM NO: 583-31-003
COAR: 26 PCN: See Attachment A
CMP: NONE
PLANNER:
SSP: HRMC-030-22 1 of 3 ITEM NO: 583-31-003
1. SCOPE:
1.1 Title: 30-Foot Work Boat (WB); repair
1.2 Location of Work:
1.2.1 Throughout
1.3 Identification:
1.3.1 Quantity (One EA), 30-Foot Work Boat (WB1), Mfr: MODUTECH., APL# 72A120004, Hull Registry Number: 30WB1206
1.3.2 Quantity (One EA), Forward Pilothouse Stowage Box
1.3.3 Quantity (6 EA), LED Spreader and Spot light
1.3.4 Quantity (3 EA), Windshield wiper assembly
1.3.5 Quantity (12 EA), Pilothouse Window
1.3.6 Quantity (One EA), Deck Receptacle Outlet
1.3.7 Quantity (2 EA), Side Garelick Seat
1.3.8 Quantity (One EA), Garelick Coxswain Chair
1.3.9 Quantity (One EA), Pilothouse Sliding Door
2. REFERENCES:
2.1 Standard Items, (FY 22, CH-1)
2.2 S9008-KC-BIB-010, Boat Information Book (BIB) For 30-Foot Work Boat (BB) Hulls 30WB1201 thru 30WB1207
2.3 1128-001-10 Rev C, General Arrangement STBD Outboard Profile
2.4 1128-003-10 Rev A, House Structure
3. REQUIREMENTS:
3.1 Accomplish a visual inspection of the forward pilothouse stowage box listed in 1.3.2 for structural integrity, deterioration, cracks, and areas of wear, damage components or missing hardware.
3.1.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.1 to the
SUPERVISOR.
3.2 Remove and disassemble stowage box using 2.2 as guidance.
3.2.1 Clean, blast and preserve stowage box with the existing color scheme.
3.2.2 Replace damaged items found on 3.1.1 including two gas-operated struts and all hardware with stainless steel.
3.3 Remove and replace with new LED Spreader and Spot lights listed in
1.3.3 using 2.2 and 2.3 as guidance.
3.4 Remove and replace with new window wiper arms and blades listed in
1.3.4 using 2.2 and 2.3 as guidance.
SSP: HRMC-030-22 2 of 3 ITEM NO: 583-31-003
3.5 Remove all windows listed in 1.3.5, clean inspect and repair windows to include replacement of seals from frame to cabin and frame to glass and sliding window locking devices using 2.2 through 2.4 as guidance.
3.6 Inspect, repair, remount and seal Port Deck Receptacle listed in
1.3.6 using 2.2 and 2.3 as guidance.
3.7 Clean, inspect and repair (2 ea) side Garelick seats and (one ea) Garelick Coxswain chair items 1.3.7 and 1.3.8 to new condition including reupholster of seat cushions using 2.2 and 2.3 as guidance.
3.8 Inspect and repair bolt on sliding door including replacing the door latch and handle using 2.2 and 2.3 as guidance.
3.9 Remove and replace with new, Pilot House deck covering with existing type or equal material using 2.2 through 2.4 as guidance..
3.9.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of 3.6 through 3.8 to the SUPERVISOR.
(V)(G) "OPERATIONAL TEST"
3.10 Perform a operational test of the items listed in 1.3.2 through
1.3.9 for proper function and operation.
3.10.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.10 to the
SUPERVISOR.
3.11 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SSP: HRMC-030-22 3 of 3 ITEM NO: 583-31-003
Attachment A
PCN Identification
WB02-L012 WB02 MAINT-DECK FLOOD LIGHTS
WB02-L015 WB02 MAINT-110 VAC OUTLET
WB02-L017 WB02 MAINT-CHAIRS
WB02-L019 WB02 MAINT-DECK COVERING
WB02-L011 WB02 MAINT-DECK TOOL BOX
WB02-L014 WB02 MAINT-WINDOWS
WB02-L013 WB02 MAINT-WIPERS
WB02-L020 WB02 MAINT-DOOR LATCH
SHIP: ITEM NO: 611-11-001
COAR: 26 PCN: WB02-L006
WB02-L007
CMP: NONE
PLANNER:
SSP: HRMC-030-22 1 of 2 ITEM NO: 611-11-001
1. SCOPE:
1.1 Title: 30-Foot Work Boat (WB) Fender; inspect and repair
1.2 Location of Work:
1.2.1 Throughout
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items, (FY-22, CH-1)
2.2 S9008-KC-BIB-010, Boat Information Book (BIB) For 30-Foot Work Boat (BB) Hulls 30WB1201 thru 30WB1207
2.3 1128-005-15 Rev B, Hull Fendering A & D
3. REQUIREMENTS:
3.1 Remove and discard all existing rubber fendering and fasteners located in 1.2.1 using 2.2 and 2.3 as guidance.
(V)(G) "VISUAL INSPECTION"
3.2 Accomplish a visual inspection of the Push Knee and Hull Fendering assembly, including push knee frame assembly, hand grab, channels, gussets, flanges, webs and pipes for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion around the periphery of craft at the location listed in 1.2.1.
3.2.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.2 to the
SUPERVISOR.
3.3 Accomplish weld repairs to the hull fender and push knee structural supports identified in 3.2.1.
3.3.1 Replace with new, all rubber hull fender flat bar retainer.
3.3.2 Chip and grind surface flush and smooth in way of removals.
3.3.3 Template exact size, configuration, and location from existing shipboard conditions.
3.4 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column A, lines One through 7.
3.5 Install each new Push Knee and Hull rubber fendering component including new hardware using 2.2 and 2.3 for guidance and as directed by the SUPERVISOR.
3.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
SSP: HRMC-030-22 2 of 2 ITEM NO: 611-11-001
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SHIP: ITEM NO: 631-11-001
COAR: 26 PCN: WB02-L024
CMP: NONE
PLANNER:
SSP: HRMC-030-22 1 of 2 ITEM NO: 631-11-001
1. SCOPE:
1.1 Title: Machinery Space Bilges; preserve
1.2 Location of Work:
1.2.1 Engine Compartment
1.2.2 Machinery Room
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items, (FY-22, CH-1)
2.2 1128-058-10 Rev B, Bilge & Fire Diagram
2.3 1128-050-10 Rev B, Machinery Arrangement
2.4 S9008-KC-BIB-010, 30-Foot Work Boat (WB), Hulls 30WB1201 Thru
30WB1207
2.5 MIL-STD-2035, Nondestructive Testing Acceptance Criteria
3. REQUIREMENTS:
3.1 Remove deck plates and gratings to support bilge preservation in each compartment listed in 1.2, tag for locations and hold for reinstallation.
3.1.1 Retain removed fasteners for reinstallation.
3.2 Accomplish cleaning/degreasing of the bilge surfaces to be preserved in each compartment listed in 1.2.
3.2.1 Remove and dispose of oil, debris, water and sludges resultant from cleaning/degreasing in 3.2 in accordance with Federal, Local and State regulations.
(I)(G) "SURFACE PROFILE"
3.3 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 10, Column A for bilge surfaces in the compartment listed in 1.2, as designated by the SUPERVISOR.
3.3.1 Accomplish a visual inspection of bilge areas for structural integrity, deterioration, pitting, cracks and areas of damage or distortion.
3.3.1.1 Submit one legible copy or electronic media, of a report listing results of the requirements in 3.3.1 to the SUPERVISOR.
3.4 Accomplish weld repairs to internal plating and structural members throughout the bilge interiors located 1.2, based on the reports submitted in 3.3.1.1, in accordance with 2.5 (Table of Magnetic Particle Inspection Requirements of…
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