HRMC-022-21 PACKAGE_Redacted.pdf
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- Attached to
- Dive Boat Repair Federal contract opportunity
- Solicitation number
- N3225321Q0065
About this file
This solicitation requests quotes for the repair of one dive boat in accordance with specification HRMC-022-21. The Navy seeks a firm fixed price contract to complete all work items aboard the dive boat at the contractor's facility between August 9, 2021 and January 7, 2022. Offerors must provide pricing for the single CLIN by the July 30th deadline. The solicitation allows for a ship check on July 22nd and requires references, while evaluation will consider technical approach, past performance, and price. The contractor must comply with cybersecurity provisions and disclose any covered telecommunications equipment or services. Questions are due by July 26th, and the Navy will provide a reference upon verified request.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| N32253-21-Q-0065.pdf | ||
| 099-01 thru 07 2010_with FOUO pages removed.pdf | ||
| OSHContractor MOA 27May2020.doc | DOC document | |
| Environmental Protection Guidelnes KTR - SEPT 2019.pdf | ||
| SECREQS FOR CIA CNIA NWA REV AUG2013 (2).pdf |
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Text version
DEPARTMENT OF THE NAVY
HRMC (NMD)
SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED
SPECIFICATION NUMBER: HRMC-022-21
INCLUDES ALL CHANGES THROUGH 7/15/2021
INDEX
HRMC-022-21
ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.
CATEGORY I. FY-22 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.
ITEM NO. TITLE CHANGE DATE CHANGE
009-01 General Criteria; accomplish 10/01/2019 Original
009-02 Environmental Compliance Report for Material Usage; accomplish 10/01/2019 Original
009-03 Toxic and Hazardous Substance; control 10/01/2019 Original
009-04 Quality Management System; provide 10/01/2019 Original
009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;
accomplish
03/06/2020 Original
009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;
accomplish
02/21/2021 CH-1
009-08 Shipboard Fire Protection and Fire Prevention; accomplish 02/21/2021 CH-1
009-10 Asbestos-Containing Material (ACM); control 10/01/2019 Original
009-18 Mine Warfare Ships Magnetic Material; control 04/30/2018 Original
009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original
009-20 Government Property; control 10/01/2017 Original
009-21 Logistics and Technical Data; provide 10/01/2018 Original
009-23 Interference; remove and install 10/01/2018 Original
009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;
accomplish
10/01/2019 Original
009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original
009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish
10/01/2018 Original
009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide
10/01/2019 Original
009-60 Schedule and Associated Reports for CNO Availabilities; provide and manage 02/21/2021 CH-1
009-61 Shipboard Use of Fluorocarbons; control 07/18/2014 Original
009-67 Integrated Total Ship Testing; manage 04/30/2018 Original
009-69 Heavy Weather/Mooring Plan; provide 04/30/2018 Original
009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and
Housekeeping for Unmanned Vessels; accomplish
10/01/2019 Original
009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2019 Original
009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair
10/01/2018 Original
009-74 Occupational, Safety and Health Plan; accomplish 02/21/2021 CH-1
009-80 Ship Facilities; maintain 11/18/2016 Original
009-81 Compartment Closeout; accomplish 10/01/2019 Original
009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original
009-84 Threaded Fastener Requirements; accomplish 03/06/2020 Original
009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution
Prevention Act (PPA) Information; provide
03/06/2018 Original
009-99 Ship Departure Report; provide 07/18/2014 Original
009-100 Ship's Stability; maintain 03/06/2018 Original
009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original
ITEM_NO. TITLE CHANGE DATE CHANGE
009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original
009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original
009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original
009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage
02/21/2021 CH-1
009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original
009-118 CG Deck Loading; accomplish 07/18/2014 Original
009-120 Fact Finding and Critique of Unplanned Event; manage 03/06/2018 Original
009-122 Temporary Padeye; install and remove 10/01/2018 Original
009-125 Boats Less Than 65 Feet Long; accomplish 07/11/2020 Original
099-40PH Additional Requirements for Contractor Cranes, Multi-Purpose machine, and
Material Handling Equipment at Joint Base Pearl Harbor Hawaii; accomplish
09/28/2020 Original
099-69PH Pier Laydown for Pearl Harbor Naval Shipyard & IMF (PHNSY & IMF) Availability;
accomplish
Original
ITEM NO. TITLE
Hazardous Waste Produced on Naval Vessels; control077-11-001
Voids, Tanks; open and inspect123-11-001
Watertight Hatch; repair167-11-001
Dive Platform; repair179-11-001
Main Engines and Reduction gears; inspect, repair, and service233-11-001
Propeller; repair245-10-001
Generator; inspect, repair, and service311-21-001
Air Conditioning Unit; repair514-31-001
Transfer of Boat Custody; accomplish583-11-001
60-Foot Dive Support Boat Components; replace583-31-001
Push Knee; inspect and repair611-11-001
Fender; replace611-11-002
Lifelines and Stanchions; repair612-11-001
Dive Support Boat Exterior; clean, inspect, repair, and preserve631-11-001
Nonskid; repair634-11-001
Drydocking, Undocking; accomplish997-11-001
ITEM NO: 077-11-001
COAR: 16 PCN: OD01-L115
CMP: NONE
SSP: HRMC-022-21 1 of 5 ITEM NO: 077-11-001
1. SCOPE:
1.1 Title: Hazardous Waste Produced on Naval Vessels; control
1.2 Location of Work:
1.2.1 Throughout the Ship
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Resource Conservation and Recovery Act (RCRA)
2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103
2.3 Applicable Hazardous Waste Manifest Form
2.4 10 U.S.C. 7311
3. REQUIREMENTS:
3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.
3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.
3.1.2 Manage and transport for Navy disposal, Navy-generated
hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.
3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.
3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.
3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.
3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.
Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or
SSP: HRMC-022-21 2 of 5 ITEM NO: 077-11-001 structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.
3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.
3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.
3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.
3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:
AMOUNT
TYPE NAVY CO-GENERATED CONTRACTOR
Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)
Ethylene Glycol (Antifreeze) _____ ____________ __________
Sodium Hydroxide _____ ____________ __________
Cleaning Solvents _____ ____________ __________
SSP: HRMC-022-21 3 of 5 ITEM NO: 077-11-001
Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)
Fluorocarbons _____ ____________ __________
Morpholine _____ ____________ __________
Sodium Chromates _____ ____________ __________
Hydrazine _____ ____________ __________
Methyl Ethyl Ketone _____ ____________ __________
Spent Abrasive Blast Material _____ ____________ __________
(contaminated with a known hazardous waste)
Trichloroethane _____ ____________ __________
Miscellaneous Chemicals _____ ____________ __________
(Rust Preventative)
Miscellaneous Chemicals _____ ____________ __________
(Corrosive)
Miscellaneous Chemicals _____ ____________ __________
(TCLP Toxic)
Miscellaneous Chemicals _____ ____________ __________
(Reactive)
Oil (Synthetic) _____ ____________ __________
Paints (Enamel, Latex, _____ ____________ __________
Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)
Paints (May include lead, _____ ____________ __________ cadmium, or chrome)
Paint Strippers (phenols, _____ ____________ __________ lead, chromium)
Sludges (Contaminated with _____ ____________ __ a known hazardous waste)
Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)
Lube/Fuel Oil Soaked Rags _____ ____________ __________
Paint/Flakes (Pressure Washing _____ ____________ __________
Ext Hull Surfaces)
Fuel Oil(Residual) _____ ____________ __________
Bilge Water _____ ____________ __________
SSP: HRMC-022-21 4 of 5 ITEM NO: 077-11-001
Oil/Water _____ ____________ __________
AFFF/Water _____ ____________ __________
MEK Contaminated Rags _____ ____________ __________
3.5.1 Provide zero dollars for managing and disposing of all
hazardous waste listed in 3.5. Total cost greater or less than above dollar amount will be the subject of an equitable adjustment.
3.6 Submit one legible copy, in approved transferrable media of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.
3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.
3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.
3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.
3.7 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.
4. NOTES:
4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in
3.5 does not preclude the contractor from taking action consistent with
2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.
Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.
4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.
4.2 Hazardous wastes are determined by one or more of the following methods:
4.2.1 Chemical analysis which shows that the material
characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.
SSP: HRMC-022-21 5 of 5 ITEM NO: 077-11-001
4.2.2 Reference to a Material Safety Data Sheet (MSDS), or
4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.
4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
5.3 KITTED MATERIAL:
1. None.
ITEM NO: 123-11-001
COAR: 16 PCN: OD01-L096
OD01-L101
OD01-L100
OD01-L109
OD01-L099
SSP: HRMC-022-21 1 of 2 ITEM NO: 123-11-001
1.1 Title: Voids, Tanks; open and inspect
1.2 Location of Work:
1.2.1 Throughout
1.3 Identification:
1.3.1 Starboard Fuel Tank
1.3.2 Port Fuel Tank
1.3.3 Gray Water Tank
1.3.4 Black Water Tank
1.3.5 Potable Water Tank
2. REFERENCES:
2.1 Standard Items, (FY-22)
2.2 200-593-001, Black/Gray Water System Layout
2.3 29 CFR Part 1915, Occupational Safety and Health Standards for Shipyard Employment
3. REQUIREMENTS:
3.1 Open, ventilate, empty, and render dry all voids and tanks listed in
1.3 using 2.2 through 2.3 for guidance.
3.1.1 Dispose of all liquids and wastes in accordance with all federal, state and local laws, codes, ordinances or regulations.
3.1.1.1 Remove and dispose of system fluids. Contractor shall accomplish the removal, storage of and commercial disposal of fluids produced by the execution of this work item.
3.2 Provide the services of a certified marine chemist to accomplish gas free certification for "Safe for Entry" of each tank listed in 1.3.
3.3 Accomplish a visual inspection of the tanks listed in 1.3 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, including tank vents, overflows, piping, structural members, covers, hoses, hose clamps and foundations.
3.3.1 Submit one legible copy, in hard copy or approved transferable media, of a report listing results of the requirements of 3.3 to the
SUPERVISOR.
3.4 Inspect tanks listed in 1.3 for cleanliness. Accept/reject criteria:
Cleanliness is defined as no visible or detectable by touch of oil, grease, debris or any surface contaminants.
3.5 Replace all hoses and hose clamps on tanks listed on 1.3.3 through
SHIP: PHNSY/IMF (RMC 32253)
SSP: HRMC-022-21 2 of 2 ITEM NO: 123-11-001
1.3.5 using 2.2 as guidance s directed by the SUPERVISOR..
(I)(G) "COMPLETION AIR TEST"
3.6 Accomplish the requirements of 009-25 of 2.1 for air test of the equipment listed in 1.3. Test pressure shall be 2 PSIG and shall be maintained 15 minutes, prior to the start of the test, to accommodate temperature stabilization. After temperature stabilization, the test pressure shall be held for 10 minutes. Allowable drop in pressure: None.
3.6.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.5 to the
SUPERVISOR.
3.7 Upon notification by the SUPERVISOR, reinstall and secure the covers to all voids and tanks listed in 1.3 using new gaskets and fasteners similar and or equal to existing.
3.8 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces to match surrounding areas.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 167-11-001
COAR: 16 PCN: OD01-L095
SSP: HRMC-022-21 1 of 2 ITEM NO: 167-11-001
1.1 Title: Watertight Hatch; repair
1.2 Location of Work:
1.2.1 Main Deck
1.3 Identification:
1.3.1 Quantity (One EA), ForeDeck Hatch
1.3.2 Quantity (2 EA), Aft Deck Hatches
2. REFERENCES:
2.1 Standard Items, (FY 22)
2.2 200-110-001 Rev 1, hull And Deck Framing
2.3 2466-0006, 30" X 30" Square Hinged "K" Style ALUM Cast Hatch
3. REQUIREMENTS:
3.1 Accomplish the requirements to clean, Inspect and repair deck hatch assemblies including seating surfaces identified in 1.3 located in 1.2 using 2.2 and 2.3 as guidance.
3.1.1 Chip and grind surfaces flush in way of repairs.
3.2 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column C, Lines One through 7, for seating surface repair.
3.2.1 Accomplish nondestructive testing in accordance with Line 10 on all new welds. Criteria: No signs of cracks and or deformation allowed.
3.2.2 Replace with new gasket, bushings, and apply new grease using
2.2 and 2.3 for guidance.
(I)(G) "CHALK TEST"
3.3 Accomplish the requirements of 009-25 of 2.1 for a chalk test of the watertight deck hatch. Chalk imprint shall be centered with 100 percent contact.
(V)(G) "OPERATIONAL TEST"
3.4 Accomplish an operational test of each disturbed watertight door listed in 1.3. Operate through 3 complete cycles, with no sticking or binding permitted.
3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
SSP: HRMC-022-21 2 of 2 ITEM NO: 167-11-001
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 179-11-001
COAR: 16 PCN: OD01-L094
SSP: HRMC-022-21 1 of 1 ITEM NO: 179-11-001
1.1 Title: Dive Platform; repair
1.2 Location of Work:
1.2.1 Throughout the Ship
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items, (FY-22)
2.2 200-169-010 Rev 2, Swim Platform Details
3. REQUIREMENTS:
3.1 Remove existing and install new Dive Platform hinge assemblies using
2.2 for guidance.
3.1.1 Chip and grind surfaces flush in way of repairs.
3.2 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column C, Lines One through 7 for new installations.
3.2.1 Accomplish nondestructive testing in accordance with Line 10 on all new welds. Criteria: No signs of cracks and or deformation allowed.
3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 233-11-001
COAR: 16 PCN: OD01-L091
OD01-L093
SSP: HRMC-022-21 1 of 3 ITEM NO: 233-11-001
1.1 Title: Main Engines and Reduction gears; inspect, repair, and service
1.2 Location of Work:
1.2.1 Engine Compartment
1.3 Identification:
1.3.1 Quantity (One EA): Port Diesel Engine, Make: Cummings, Model:
QSL9 MCD Rating, 400 HP @ 2100 RPM S/N: 74013047
1.3.2 Quantity (One EA): Starboard Diesel Engine, Make: Cummings, Model: QSL9 MCD Rating, 400 HP @ 2100 RPM S/N: 74012796
1.3.3 Quantity (One EA):Port Main engine Reduction Gear, ZF Marine, Model 325-1, Ratio: 1.727:1 S/N: 20265648
1.3.4 Quantity (One EA):Starboard Main engine Reduction Gear, ZF Marine, Model 325-1, Ratio: 1.727:1 S/N: 20265649
2. REFERENCES:
2.1 Standard Items, (FY-22)
2.2 QSL9 M CM2250 L106, Owners Manual
2.3 Dive Support Boat, Boat Operators Handbook
2.4 233 ZF 3270.325.5272, Operating Maunal
3. REQUIREMENTS:
3.1 Accomplish the requirements of 009-90 of 2.1, for the inspection, repair, and maintenance service requirements of the equipment listed in
1.3 located in 1.2, using Manufactures service manual, 2.2 and 2.3 for guidance.
3.2 Provide the services of a qualified Cummings Diesel technical representative to accomplish the following service / repairs to the equipment listed in 1.3.1 and 1.3.2 in accordance with manufacturer's instructions and or specified in this Work Item.
3.2.1 Remove existing and replace with new all associated engine zincs (anodes).
3.2.2 Drain and replace lubricating oil and filter.
3.2.3 Clean and service engine air filter assembly.
3.2.4 Remove and replace primary and secondary fuel filter.
3.2.5 Remove and replace with new fuel/transmission cooler assembly.
3.2.6 Remove and replace with new raw water pump impeller.
3.2.7 Remove and replace with new engine belt.
3.2.8 Inspect all seawater hoses and replace as required.
SSP: HRMC-022-21 2 of 3 ITEM NO: 233-11-001
3.2.9 Drain, flush and replace engine coolant.
3.2.10 Remove and replace with new coolant filter.
3.2.11 Remove and replace with new heat exchanger cap (Radiator cap).
3.2.12 Inspect all coolant hoses for damage, replace if required.
3.2.13 Inspect all engine wiring harness for damage or chaffing, replace if required.
3.2.14 Visually inspect engine vibration dampers.
3.2.15 Accomplish an overhead set adjustment.
3.2.16 Check for current and pending fault codes on engine ECM.
3.2.17 Remove, inspect, clean and reseal charge air cooler
3.2.18 Remove, inspect, clean and reseal engine heat exchanger
3.2.19 Take sample of engine oil and coolant and send out for analysis.
3.3 Provide the services of a qualified ZF Marine technical
representative to accomplish the following service / repairs to the equipment listed in 1.3.3 and 1.3.4 in accordance with manufacturer's instructions, using 2.3 and 2.4 for guidance and or specified in this Work Item.
3.3.1 Remove and replace transmission lubrication oil and filter.
3.3.2 Remove, inspect and clean suction pick up screen.
3.3.3 Remove propeller shaft mounting bolts and check alignment.
3.3.4 Take sample of fluid and send out for analysis.
3.4 Remove and dispose of system fluids in accordance with federal, state, and local laws, codes, ordinances, and regulations.
3.5 Coordinate with Dive Locker personnel and accomplish an operational test of the equipment listed in 1.3, to verify proper operation.
Operational parameters: Normal. No external leakage permitted. No unusual noise, vibration, or heat build up permitted.
3.5.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.5 to the SUPERVISOR.
3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4.
SSP: HRMC-022-21 3 of 3 ITEM NO: 233-11-001
4.2 As of May 18th 2021, running hours of 1.3.1 and 1.3.2 is as follows:
Port Engine: 723 total running hours
Starboard Engine: 722 total running hours
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 245-10-001
COAR: 16 PCN: OD01-L111
SSP: HRMC-022-21 1 of 2 ITEM NO: 245-10-001
1.1 Title: Propeller; repair
1.2 Location of Work:
1.2.1 Underwater Hull
1.3 Identification:
1.3.1 Quantity (2 EA): Propellers, Michigan Wheel, 4 Blades, Nibral DQX 28 x 22
2. REFERENCES:
2.1 Standard Items, (FY 22)
2.2 NSTM S9086-TX-STM-010/CH-583, Boats and Small Craft
2.3 200-243-001 Rev 1, Shaftline
2.4 T9074-AS-GIB-010/271, Requirements for Non-destructive Testing Methods
2.5 MIL-STD-2035, Non-destructive Testing Acceptance Criteria
3. REQUIREMENTS:
3.1 Disassemble, disconnect and remove each equipment listed in 1.3, using 2.2 and 2.3 for guidance.
3.1.1 Clean and polish the propeller, removing a minimum of metal, maintaining design dimensions and tolerances.
3.1.2 Inspect each part for wear and defects.
(I)(G) "NDT (PT) INSPECTION"
3.1.2.1 Accomplish a liquid penetrant inspection of propeller for cracks and discontinuities in accordance with 2.4, using 2.5 for accept/reject criteria.
(V)(G) "BLUE-CHECK PROPELLER"
3.1.2.2 Accomplish bluing check of shaft taper contact to
propeller. Ensure a minimum of 75 percent bluing contact pattern and that pattern is uniform and evenly distributed.
3.1.2.3 Fair-in and straighten minor bends.
3.1.2.4 Route propeller to a certified repair facility to check and correct blade pitch and to static balance.
3.1.3 Submit one legible copy, in hard copy or electronic media, of a report documenting the propeller balancing results and NDT Inspection to the SUPERVISOR.
3.2 Install propellers listed in 1.3 using new shaft keys, propeller nuts and cotter pins.
SHIP: PHNSY/IMF (RMC 32253)
SSP: HRMC-022-21 2 of 2 ITEM NO: 245-10-001
(V)(G) "OPERATIONAL TEST "
3.3 Accomplish an operational test of the equipment listed in 1.3.1 in conjunction with sea trials, no excessive noise or vibration allowed.
3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 311-21-001
COAR: 16 PCN: OD01-L092
SSP: HRMC-022-21 1 of 3 ITEM NO: 311-21-001
1.1 Title: Generator; inspect, repair, and service
1.2 Location of Work:
1.2.1 Engine Room Compartment
1.3 Identification:
1.3.1 Quantity (One EA): Port Generator, Make: Northern Lights 40 kW, Model M944T3, 480/277V, 3Ø, 60Hz, S/N: 9442-51223.
1.3.2 Quantity (One EA): Starboard Generator, Make: Northern Lights 38 kW, Model M944T3, 240/120V, 1Ø, 60Hz, S/N: 9442-50957.
2. REFERENCES:
2.1 Standard Items, (FY-22)
2.2 Dive Support Boat, Boat Operators Handbook (BOH)
2.3 300 OM944T3, Operators Manual
3. REQUIREMENTS:
3.1 Accomplish the requirements of 009-90 of 2.1, for the inspection, repair, and maintenance service requirements of the equipment listed in 1.3, located in 1.2, using Manufactures Service Manual, 2.2 and 2.3 for guidance.
3.2 Provide the services of a qualified Northern Lights technical representative to accomplish the following service / repairs to the equipment listed in 1.3 in accordance with manufacturer's instructions and or specified in this Work Item.
3.2.1 Disassemble, disconnect and remove components listed in
3.2.1.1 through 3.2.1.4 using 2.2 and 2.3 for guidance.
3.2.1.1 Remove and replace with new, engine oil and lube oil
filter.
3.2.1.2 Remove and replace with new, generator air cleaner.
3.2.1.3 Remove and replace with new, raw water impeller.
3.2.1.4 Remove and replace with new, primary fuel filter and
secondary fuel filter element.
3.2.2 Clean and inspect each part for wear and defects, adjust, repair or replace with new as required, for the equipment listed in
1.3 using 2.2 and 2.3 for guidance.
3.2.2.1 Inspect and check V-belt and tension, adjust as needed.
3.2.2.2 Load test and service the associated batteries currently to assure the proper working condition.
3.2.2.3 Clean and inspect air cleaner, including associated
hoses, replace if required.
3.2.2.4 Inspect/check injection pump settings, maximum speed, SSP: HRMC-022-21 2 of 3 ITEM NO: 311-21-001 exhaust smoke and for wear and defects.
3.2.2.5 Check valve clearances, adjust if required.
3.2.2.6 Inspect turbocharger air, lubrication and cooling lines for leaks, replace hoses, lines and gaskets if required.
3.2.2.7 Remove, clean, inspect and test injectors.
3.2.2.8 Clean and inspect all zinc electrodes for wear, allowable lost 50 percent, replace if required.
3.2.2.9 Drain, clean, inspect and refill cooling system, check for signs of leakage. Allowable leakage: None.
3.2.2.10 Drain, clean, flush, and inspect heat exchangers. Fill cooling system and check for leaks. Allowable leakage: None.
3.2.2.11 Inspect/check generator starter and alternator.
3.3 Remove and dispose of system fluids in accordance with federal, state, and local laws, codes, ordinances, and regulations.
3.4 Coordinate with Dive Locker personnel and accomplish an operational test of the equipment listed in 1.3, to verify proper operation. Test shall be at a minimum of 30 continues minutes of run time. Operational parameters: Normal. No external leakage permitted. No unusual noise, vibration, or heat build up permitted.
3.4.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.4 to the SUPERVISOR.
4.
4.2 As of May 18th 2021, running hours of 1.3.1 and 1.3.2 is as follows:
Port Generator: 2365 total running hours
Starboard Generator: 1888 total running hours
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
SSP: HRMC-022-21 3 of 3 ITEM NO: 311-21-001
ITEM NO: 514-31-001
COAR: 16 PCN: OD01-L097
CSWT FILE NO: 514-001 (LPD 17) CMP: NONE
REVISED: 21 Oct 2020
SSP: HRMC-022-21 1 of 2 ITEM NO: 514-31-001
1. SCOPE:
1.1 Title: Air Conditioning Unit; repair
1.2 Location of Work:
1.2.1 Main Cabin
1.2.2 Galley
1.3 Identification:
1.3.1 Quantity (One EA), Galley/Head Self Contained Air conditioning Unit, Technicold Model #SC24VB-H
1.3.2 Quantity (3 EA), Main Cabin Self Contained Air conditioning Unit, Technicold Model #SC18CVB-H
2. REFERENCES:
2.1 Standard Items, (FY 22)
2.2 Dive Support Boat, Boat Operators Handbook (BOH)
2.3 Technicold, Manual
2.4 Technicold, Operator's Manual
2.5 200-512-005 Rev 1, HVAC Layout
2.6 S9086-RW-STM-010/CH-516 Rev 5, Refrigeration Systems
3. REQUIREMENTS:
3.1 Obtain an qualified marine HVAC technician for the inspection, cleaning, and maintenance service requirements of the equipment listed in 1.3, located in 1.2, using 2.2 through 2.6 for guidance.
3.2 Accomplish the following service / repairs to the equipment listed in 1.3 in accordance with manufacturer's instructions and using 2.2 through 2.6 as guidance.
3.2.1 Clean and Inspect equipment listed in 1.3.
3.2.1.1 Submit one legible copy, in approved transferrable
media, of a report listing results of the requirements of 3.2.1.
3.2.2 Remove all liquids, clean, and recharge all units listed in
1.3 with coolant.
3.2.3 Clear all drain lines.
3.3 Accomplish a pressure test of each air conditioning plant in accordance with Paragraph 516-8.2.13.1 of 2.6 if determined to be required. Allowable leakage: None.
(Q)(G) "OPERATIONAL TEST"
3.4 Operationally test the air conditioning units listed in 1.3 using,
2.2 through 2.6 as guidance. Adjust and set switches, valves, capacity controls and automatic features using 2.4 as a guide, and bring the temperatures of the chilled water down to the required operating
SSP: HRMC-022-21 2 of 2 ITEM NO: 514-31-001 temperatures.
3.5 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 583-11-001
COAR: 16 PCN: OD01-L113
SSP: HRMC-022-21 1 of 1 ITEM NO: 583-11-001
1.1 Title: Transfer of Boat Custody; accomplish
1.2 Location of Work: Contractor's Plant
1.3 Identification:
1.3.1 None
2. REFERENCES:
2.1 Attachment (A): Boat Custody Form
3. REQUIREMENTS:
3.1 The Government will deliver custody of the boat to contractor facility prior to avail start and will accept custody of the boat at contractor facility upon satisfactory completion of all contracted work.
3.1.1 The Contractor will be responsible for the boat during the time in which he has custody.
3.2 Upon receiving custody of the boat from the activity, complete Part A of 2.1. Submit one copy, in approved transferrable media, of 2.1 to the SUPERVISOR within 24 hours after delivery of the boat.
3.3 After returning custody of the boat to the activity, complete Part B of 2.1. Submit one copy, in approved transferrable media, of 2.1 to the SUPERVISOR within 24 hours after redelivery of the boat.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 583-31-001
COAR: 16 PCN: OD01-L103
OD01-L104
SSP: HRMC-022-21 1 of 2 ITEM NO: 583-31-001
1.1 Title: 60-Foot Dive Support Boat Components; replace
1.2 Location of Work:
1.2.1 Dive Equipment Room
1.3 Identification:
1.3.1 Quantity (One EA), Portaco E-15S10-G6-W Hydraulic Power Unit
(HPU), PN MGDS1601L515E15S10G6W
1.3.2 Quantity (One EA), Ingersoll Rand Type 30, Model #2340 Low Pressure Compressor (LP)
2. REFERENCES:
2.1 Standard Items, (FY 22)
2.2 Dive Support Boat, Boat Operators Handbook
2.3 200-592-003 Rev 4, Hydraulic Power Unit System Electrical
2.4 200-592-002 Rev 1, Electric HPU System Layout
2.5 200-592-005, LP Compressor Piping Layout
3. REQUIREMENTS:
3.1 Disconnect electrically and mechanically and remove the existing components located in 1.2.1, and listed in 1.3 in using 2.2 through 2.5 as guidance. Record electrical hook-up data.
3.2 Install and connect new components, identified in 1.3, in place of that removed in 3.1, using recorded hook-up data and manufacturer's installation manual for guidance.
3.2.1 New HPU and Low pressure compressor shall be identical or equivalent to existing. Equivalent HPU and compressor shall be approved by the SUPERVISOR prior to installation.
3.2.2 Modify foundation to suit new equipment listed in 1.3.
3.2.3 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column C, Lines One through 7.
(V)(G) "OPERATIONAL TEST"
3.3 Accomplish an operational test of the newly installed items listed in 1.3, using 2.2 through 2.4 and the manufacturer's manual for guidance.
3.3.1 Deliver each Technical Manual and Warranty Information to the Dive Locker representative. Provide the name and date of the representative receiving the documents to the SUPERVISOR.
3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed
4. NOTES:
SSP: HRMC-022-21 2 of 2 ITEM NO: 583-31-001
4.1 None
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 611-11-001
COAR: 16 PCN: OD01-L102
OD01-L110
SSP: HRMC-022-21 1 of 2 ITEM NO: 611-11-001
1.1 Title: Push Knee; inspect and repair
1.2 Location of Work:
1.2.1 Bow
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items, (FY-22)
2.2 200-169-001 Rev 1, Push Knees & Bow Fenders Inboard Structure
2.3 200-690-001 Rev 1, Fendering System Layout
2.4 Systems and Specifications, SSPC Painting Manual, Volume 2
3. REQUIREMENTS:
(V)(G) "VISUAL INSPECTION"
3.1 Accomplish a visual inspection of the Push Knee and Bow fender assembly, including rubber bumper, push frame assembly, channels, gussets, flanges, webs and pipes including retaining hardware for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion around the periphery of craft at the location listed in 1.2.1.
3.1.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.
3.2 Remove each existing rubber bumper and retain for reuse. Mark, tag, and retain each existing rubber bumper found suitable for reuse.
3.3 Accomplish the requirements of Systems and Specifications SSPC-SP 7 of 2.4 to brush-off blast each rubber bumper that was removed in 3.2 and found to be reusable.
3.4 Remove existing and install new Push Knee and Bow fender components and hardware found to be defective in report listed in 3.1.1 using 2.2 and 2.3 for guidance and as directed by the SUPERVISOR.
3.4.1 Chip and grind surface flush and smooth in way of removals.
3.4.2 Template exact size, configuration, and location from
existing shipboard conditions.
3.4.3 New material shall meet the material requirements of 2.2.
3.5 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column C, Lines One through 7.
3.6 Install each existing rubber bumper found to be reusable and new rubber bumper replacing defective bumper found on report listed in 3.1.1, SSP: HRMC-022-21 2 of 2 ITEM NO: 611-11-001 using 2.2 through 2.3 for guidance and as directed by the SUPERVISOR.
3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 611-11-002
COAR: 16 PCN: OD01-L108
SSP: HRMC-022-21 1 of 1 ITEM NO: 611-11-002
1.1 Title: Fender; replace
1.2 Location of Work:
1.2.1 Pilot House
1.2.2 Main Cabin, Forward
1.2.3 Canopy
1.3 Identification:
1.3.1 Quantity (6 Each):Yokohama Type Fenders, 50kPa/2.0D X 3.5L, NSN 00-821-0808
2. REFERENCES:
2.1 Standard Items, (FY 22)
2.2 200-690-001 Rev 1, Fendering System
3. REQUIREMENTS:
3.1 Install new Yokohama Fenders identified in 1.3.1, in the location listed in 1.2 using 2.2 for guidance.
3.2 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 612-11-001
COAR: 16 PCN: OD01-L107
SSP: HRMC-022-21 1 of 2 ITEM NO: 612-11-001
1.1 Title: Lifelines and Stanchions; repair
1.2 Location of Work:
1.2.1 Throughout
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items, (FY 22)
2.2 200-612-001 Rev 2, Rail And Stanchions
2.3 S9AA0-AB-GOS-010, General Specification For Overhaul of Surface Ships
3. REQUIREMENTS:
3.1 Remove all main deck life lines and stanchions located in 1.2.1.
3.1.1 Clean and inspect stanchions and stanchion base sockets for corrosion, cracking and deformity.
3.1.1.1 Submit one legible copy, in approved transferrable
media, of a report listing the results of the requirements of
3.1.1 to the SUPERVISOR.
3.2 Repair or replace with new, stanchions, including stanchion base sockets found damaged in 3.1.1.1 using 2.2 as guidance
3.2.1 Chip and grind surfaces flush and smooth in way of removals.
3.2.2 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column C, Lines One through 7.
3.3 Install all retained and new stanchions, including new lifelines, using new toggle pins.
(V)(G) "STATIC LOAD TEST"
3.4 Accomplish a static load test on the lifelines and stanchions installed in 3.3 using paragraph 612.i of 2.3 as guidance.
3.4.1 All new base sockets and stanchions shall be hammer tested for soundness and strength per 2.3.
3.4.2 Accomplish a static load test of 100 percent of the stanchions and lifelines assemblies with new base sockets installed in 3.2 and 10 percent of the remaining stanchions and lifelines installed in 3.3 A test load of 300 pounds shall be applied horizontally outboard at the top of the stanchion and perpendicular (90 degrees) to the railing and held for ten minutes. Remove the test load and inspect the lifeline rails, stanchions and surrounding structure for evidence of damage or permanent deformation. Allowable damage: None.
3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed
SSP: HRMC-022-21 2 of 2 ITEM NO: 612-11-001
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 631-11-001
COAR: 16 PCN: OD01-L098
OD01-L105
SSP: HRMC-022-21 1 of 3 ITEM NO: 631-11-001
1.1 Title: Dive Support Boat Exterior; clean, inspect, repair, and preserve
1.2 Location of Work:
1.2.1 Throughout
1.2.1.1 Underwater hull
1.3 Identification:
1.3.1 Quantity (14 EA): Zinc Anodes, ZHC-23 Bolt-On Type
1.3.2 Quantity (2 EA): Shaft Collar Anodes
1.3.3 Quantity (2 EA): Rudder Zinc
2. REFERENCES:
2.1 Standard Items, (FY-22)
2.2 S9086-VD-STM-020/CH-631, Volume 2, Preservation of Ships in Service
2.3 200-110-001 Rev 1, Hull and Deck Framing
2.4 200-117-001, Transverse Framing
2.5 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods
2.6 200-630-001, Bottom Paint Upper Limit
2.7 200-997-001 Rev 3, Docking Plan
2.8 S9086-DA-STM-010, Hull Structures
2.9 Dive Support Boat, Boat Operators Handbook
3. REQUIREMENTS:
3.1 Immediately after drydocking or removing the Dive Support Boat from the water accomplish the following:
3.1.1 Record the existing periphery lines, exact locations, colors and dimensions of painted coatings on the hull of the Dive Support Boat.
3.1.2 Clean the areas listed in 1.2.1.1 including each sea chest, bow, stern, appendage and sides up to the waterline free of marine growth and prepare each surface for inspections using one of the following methods in accordance with Paragraph 631-5.4.7.4 or Paragraph 631-5.5 of 2.2.
3.1.2.1 Remove each sea chest strainers. Retain the strainers for reinstallation.
3.1.3 Contain dust from brush blasting, water from hydroblasting and other foreign matter resulting from blasting and cleaning operations and prevent contamination to the air, sea water and adjacent ships.
3.2 Accomplish a visual inspection of each area listed in 1.2, including
SSP: HRMC-022-21 2 of 3 ITEM NO: 631-11-001 each appendage, sea chest, and well deck. Inspect for damage and deteriorated conditions of each existing weld and surfaces of hull plating.
3.2.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.2 with sketches listing the type, amount and frame location of structural damage and deterioration including comprehensive details of repairs required to the SUPERVISOR using 2.3 and 2.4 for guidance.
(I) "UT INSPECTION"
3.3 Accomplish an ultrasonic thickness survey on the underwater hull plating up to the waterline in accordance with 2.5 using 2.3 for guidance. The accept / reject criteria shall be in accordance with paragraph 100-2.6.4.3 of 2.8.
3.3.1 The survey shall be conducted on each intersecting point of a 4 foot grid pattern.
3.3.1.1 Scan a total of 150 additional areas discovered by the ultrasonic survey in 3.3 and the visual inspection in 3.2 to determine the total size and location of each defect.
3.3.2 Submit one legible copy, in hard copy or electronic media, of the ultrasonic survey results to the SUPERVISOR listing the locations of each point inspected in respect to the ship's frame, strakes, distance off centerline, measured thickness of plating, original thickness of plating and percent of deterioration. Report shall contain a recommended repair for each area(s) rejected.
3.4 Accomplish the following structural repairs in area listed 1.2 as determined by the visual inspection, the ultrasonic survey and in locations specified by the SUPERVISOR.
3.4.1 Vee out and weld repair total of 20 linear feet of cracked and/or eroded weld seams along bottom side of keel located in 1.2.1.1.
3.5 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column C, Lines One through 7 for structural repairs.
3.6 Accomplish the requirements of 009-25 of 2.1 for air hose test of the new plating and weld seams. Allowable leakage: None.
(I)(G) "CLEANLINESS"
3.7 Accomplish preservation of areas listed in 1.2, in accordance with
2.6 and 2.9.
3.7.1 Accomplish the requirements of paragraphs 3.7 through 3.10.11, 009-32 of 2.1, for the preservation of "critical coated" areas
1.2.1.1 including all appendages.
3.7.1.1 The method of surface preparation is as follows: 1st
Coat Primer - SeaGuard 5000 HS, Red, 5-7 wet mils. 1st primer coat to be installed with 6 hours of surface prep, 2nd Coat Primer – SeaGuard 500 HS, Gray, 5-7 wet mils, 1st Coat AF –
SSP: HRMC-022-21 3 of 3 ITEM NO: 631-11-001
SeaVoyage, Black, 5-7 wet mils and 2nd Coat AF – SeaVoyage, Red, 5-7 wet mils.
3.7.1.2 Reposition supporting keel blocks to permit 100 percent preservation of the entire hull.
3.7.1.3 Apply hull lettering and draft marks as recorded in
3.1.1.
3.8 Install a total of 18 (EA) new hull zinc anodes including new hardware , identified in 1.3, in areas listed in 1.2.1.1, in accordance with 2.7 upon completion of preservation.
3.8.1 Clean the surfaces in way of each new hull zinc anodes and apply coatings the same as that specified for the surrounding areas in accordance with General Note 1 of 2.7.
3.8.1.1 Turn over any new additional zinc anodes to the
SUPERVISOR in the event that all 18 each zinc anodes can't be installed using existing zinc mounting foundations or if extras were ordered.
3.9 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 634-11-001
COAR: 16 PCN: OD01-L106
SSP: HRMC-022-21 1 of 1 ITEM NO: 634-11-001
1.1 Title: Nonskid; repair
1.2 Location of Work:
1.2.1 Main Deck
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items, (FY-22)
2.2 Dive Support Boat, Boat Operators Handbook
3. REQUIREMENTS:
3.1 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 46, Columns A, B and E and using 2.2 as guidance for deck surfaces located in 1.2, as identified by Dive Team.
3.1.1 New nonskid shall match existing.
3.2 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 997-11-001
COAR: 16 PCN: OD01-L114
SSP: HRMC-022-21 1 of 4 ITEM NO: 997-11-001
1.1 Title: Drydocking, Undocking; accomplish
1.2 Location of Work:
1.2.1 Not Applicable
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Dive Support Boat, Boat Operators Handbook
2.2 200-997-001 Rev 3, Docking Plan
2.3 S9086-7G-STM-010/CH-997, Docking Instructions and Routine Work in Drydock
2.4 200-110-001 Rev 1, Hull and Deck Framing
2.5 200-117-001, Transverse Framing
3. REQUIREMENTS:
3.1 Furnish a sound docking facility with qualified personnel, plus necessary equipment to safely and satisfactorily dock the Dive Boat.
3.1.1 Provide the SUPERVISOR with an independent third party
certification of the docking facility and its capability for docking the craft . Any limitation in dock loading, rate of flooding or dewatering, block location , craft displacement or trim shall be included in the statement.
3.1.2 Provide the services of a dockmaster who has been certified by the contractor and accepted by the SUPERVISOR. Provide necessary supporting personnel to satisfactorily accomplish the docking.
3.1.3 Provide tugs, pilots, and personnel for the complete transfer, docking and undocking of the craft. The number of tugs (if any) shall be agreed to by the SUPERVISOR at the Docking Conference.
3.1.4 Submit a drydocking procedure, using 2.1 and 2.5 for guidance, to the SUPERVISOR prior to drydocking the craft which shall include the following: operating practices; safety and security plans;
special precautions or actions that are required by the characteristics of the dock or the craft, such as the pumping and flooding schedule on floating drydocks and specific list, trim and stability requirements of the craft during docking and undocking.
This procedure shall address the specific docking and undocking evolutions to be performed within the availability.
3.2 Using 2.1 through 2.5 for guidance develop and provide a blocking plan to set and align the docking blocks to the SUPERVISOR for review and approval.
3.2.1 The blocking plan shall be submitted in the form of a scaled drawing which includes: block size, block spacing, location of the
SSP: HRMC-022-21 2 of 4 ITEM NO: 997-11-001 craft with respect to the blocks at landing. Position blocking to ensure that the hull will not be damaged and shall be accessible for removal and repairs. Provide at least the minimum clearance between the craft's hull and drydock necessary to accomplish drydock work within these work items. Docking clearances shall be determined by the contractor utilizing 2.4 for guidance and the minimum clearance between the side of the craft (including fixed projections) and permanent dock structure (such as catwalks, crane rails, etc.) shall be 12 inches for bringing the craft into or out of dock and performing drydock work. Ensure that hull openings will not be obstructed or state that fleeting or some other method will be used to make all openings accessible during the drydock period. Data requested by this item shall be accompanied by a written request for approval to the SUPERVISOR a minimum of 5 days prior to the scheduled docking date. The use of haul, fixed, universal or fitted blocks and the type of docking facility in which the craft will be docked shall be clearly stated.
3.2.2 Docking proposals shall include supporting data substantiating that the block loading pressures are limited to a maximum of 20 long tons per square foot and that at least 90 percent of blocks land on longitudinal strength members or main transverse bulkheads.
3.2.3 Crib and brace blocking shall be in accordance with Paragraph 997-2.5 of 2.3 using the drawing applicable to the contractor's type of docking facility.
3.2.4 Blocking shall be constructed of hardwood or composite
concrete/hardwood and soft caps, with at least 2 inches of soft cap thickness.
3.3 Provide, set and align the blocks in accordance with the approved blocking plans.
(V)(G) "BLOCK INSPECTION"
3.4 Accomplish an inspection of blocking. Provide documentation of inspection showing blocking locations relative to sighting marks on docking coping, spacing, offsets, heights and shaping to the SUPERVISOR at least 4 hours prior to flooding the drydock.
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