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SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION SF 1449 - CONTINUATION SHEET
The following have been modified:
PM CHECKLIST
| CED# |
| PREVENTIVE MAINTENANCE TASK LIST |
| 1R13 |
| ORDER PICKER / STOCK SELECTOR |
| Task |
| Procedure or Action |
| Service Tech Initials |
| 1 |
| Battery |
| check water level and add water if necessary |
| Panels - Latches |
| check operation |
| Power Disconnect |
| check operation |
| Fluid |
| check fluid level and add fluid if necessary |
Change brake fluid annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| Rods & Drum Splines |
| lubricate with anti-seize lubricant if necessary |
| Master Cylinder |
| check operation |
| 3 |
| Control Handle |
| check operation |
| Control Handle Bushing |
| check condition and lubricate with multi-purpose grease |
| 4 |
| Electrical Circuits |
| check operation |
| Contactors |
| check condition |
| Motor Brushes |
| check condition and replace if needed |
| Fork pin & guides |
| lubricate with engine oil if necessary |
| Lowering interrupt switch |
| check operation |
| 6 |
| Gauges, Horn, Lights, Fuses |
| check operation |
| 7 |
| Hydraulic hoses and clamps |
| check for leaks |
| Hydraulic oil level |
| check level and add hydraulic oil if necessary |
change hydraulic oil annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| Dipstick/Breather Cap |
| clean or replace |
| Hydraulic oil filter |
| replace annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM) |
| 8 |
| Lift Chains and Anchors |
| check for damage and lubricate with engine oil |
| Sheaves |
| check condition and lubricate with engine oil |
| 9 |
| Mast and Platform |
| check condition |
| 10 |
| Header hoses and clamps |
| check condition |
| 11 |
| Sliding surfaces |
| check condition and lubricate with multipurpose grease |
| 12 |
| Wheel nut torque |
| tighten if required |
| 13 |
| Master Drive Unit |
| check operation |
| M.D.U. splines |
| check operation |
| 14 |
| Steering Chain |
| check condition and lubricate with multipurpose grease |
| 15 |
| Electrical Cable Sheaves |
| check condition and lubricate with engine oil |
| 16 |
| Pedals, Levers, Hinges, Linkages |
| check operation and lubricate with anti-seize lubricant |
| 17 |
| Base Arm Bearing |
| lubricate with engine oil if necessary |
| 18 |
| Drive Tire and Wheels |
| check condition |
| Wheel bearings |
| check condition and lubricate with multipurpose grease if necessary |
| 19 |
| All motors |
| clean with compressed air |
| 20 |
| Safety Labels |
| check condition and replace if needed |
| NOTE* |
| If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
| CED# |
| PREVENTIVE MAINTENANCE TASK LIST |
| 1R06 |
| FORKLIFT, ELECTRIC, SIT-DOWN LOW PROFILE |
| Task |
| Procedure or Action |
| Service Tech Initials |
| 1 |
| Battery |
| check water level and add water if necessary |
| Panels - Latches |
| check operation |
| Power Disconnect |
| check operation |
| Fluid |
| check fluid level and add fluid if necessary |
change brake fluid annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| Rods & Drum Splines |
| check operation and lubricate with anti-seize lubricant |
| Brake linkage and shafts |
| check operation and lubricate with multipurpose grease |
| Master Cylinder |
| check operation |
| 3 |
| Parking Brake |
| Check operation and adjust as necessary |
| Linkage |
| check condition and lubricate with silicone spray |
| 4 |
| Direction and speed control pedals |
| check operation |
| 5 |
| Electrical Circuits |
| check operation |
| Contactors |
| check condition |
| Motor Brushes |
| check condition and replace if needed |
| 6 |
| Differential and speed reducer |
| check for leaks |
change gear oil annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| Fork pins and guides |
| check condition and lubricate with engine oil if necessary |
| 8 |
| Side shift carriage |
| check 4 fittings and lubricate with multipurpose grease |
| Integral Side shift carriage (upper/lower bearings) |
| check wear on bearings and replace as necessary |
| 9 |
| Gauges, Horn, Lights, Fuses |
| check operation |
| 10 |
| Hydraulic hoses and clamps |
| check for leaks |
| Hydraulic oil level |
| check hydraulic oil level and add if necessary |
change hydraulic oil level annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| Hydraulic Tank Breather |
| Clean or replace |
| Hydraulic oil filter |
| replace annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM) |
| 11 |
| DC motor brushes hydraulic pump |
| check condition and replace if needed |
| 12 |
| Pivots (mast) |
| check fittings and lubricate with multipurpose grease as necessary |
| Mast sliding surfaces |
| check condition and lubricate with multipurpose grease as necessary |
| Mast carriage, header, hoses |
| check condition |
| Lift chains |
| check condition and lubricate with engine oil if necessary |
| Steering and drive wheel nuts |
| Check torque |
| Wheel bearings |
| check condition and lubricate with multipurpose grease if needed |
| 14 |
| All motors |
| clean with compressed air |
| 15 |
| Safety Labels |
| check condition and replace if needed |
| NOTE* |
| If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
| CED# |
| PREVENTIVE MAINTENANCE TASK LIST |
| 1R05-A |
| PALLET JACK, ELECTRIC, (WALKIE 1R05-A) AND (WALKIE/RIDER 1R08) |
| 1R08 |
| Task |
| Procedure or Action |
| Service Tech Initials |
| 1 |
| Battery |
| check water level and add water if necessary |
| Panels - Latches |
| check operation |
| Power Disconnect |
| neutralize and clean |
| 3 |
| Drive unit |
| check level and add oil if necessary |
change oil annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| 4 |
| Electrical Circuits |
| check operation |
| Contactors |
| check condition |
| Motor Brushes |
| check condition and replace if needed |
| 5 |
| Chassis |
| check all fittings and lubricate with multipurpose grease if needed |
| 6 |
| Caster Wheel |
| check clearance and adjust if needed |
| 7 |
| All linkage |
| check condition and lubricate with multipurpose grease |
| 8 |
| Load wheel bearings |
| check condition and lubricate with multipurpose grease |
clean and repack bearings annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| 9 |
| Hydraulic hoses and clamps |
| check for leaks |
| Hydraulic oil level |
| check level and add hydraulic oil if necessary |
change hydraulic oil annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| Dipstick/Breather Cap |
| clean or replace |
| Hydraulic oil filter |
| replace annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM) |
| Relief valve |
| check condition and settings |
| 10 |
| mounting bolts for the electric motor and drive unit |
| check torque |
| 11 |
| Wheel bolts |
| check torque |
| 12 |
| Controls |
| clean as needed |
| 13 |
| Interlock switches |
| check operation |
| 14 |
| All motors |
| clean with compressed air |
| 15 |
| Steer handle pivot pins |
| check torque |
| 16 |
| Emergency disconnect switch |
| test operation |
| 17 |
| Safety Labels |
| check condition and replace if needed |
| NOTE* |
| If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
| CED# |
| PREVENTIVE MAINTENANCE TASK LIST |
| 1R05-B |
| PALLET JACK, ELECTRIC, WALKIE-STACKER |
| Task |
| Procedure or Action |
| Service Tech Initials |
| 1 |
| Battery |
| check water level and add water if necessary |
| Power Disconnect |
| check operation |
| Battery box and connectors |
| neutralize and clean |
| 3 |
| Drive unit |
| check level and add oil if necessary |
change oil annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| 4 |
| Electrical Circuits |
| check operation |
| Contactors |
| check condition |
| Motor Brushes |
| check condition and replace if needed |
| 5 |
| Chassis |
| check all fittings and lubricate with multipurpose grease if needed |
| 6 |
| Caster Wheel |
| check clearance and adjust as needed |
| 7 |
| All linkage |
| check condition and lubricate with multipurpose grease |
| 8 |
| Load wheel bearings |
| check condition and lubricate with multipurpose grease |
clean and repack bearings annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| 9 |
| Hydraulic hoses and clamps |
| check for leaks |
| Hydraulic oil level |
| check level and add hydraulic oil if necessary |
change hydraulic oil annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| Dipstick/Breather Cap |
| clean or replace |
| Hydraulic oil filter |
| replace annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM) |
| Relief valve |
| check condition and settings |
| 10 |
| Mounting bolts for the electric motor and drive unit |
| check torque |
| 11 |
| Wheel bolts |
| check torque |
| 12 |
| Controls |
| clean as needed |
| 13 |
| Interlock switches |
| check operation |
| 14 |
| All motors |
| clean with compressed air |
| 15 |
| Steer handle pivot pins |
| check torque |
| 16 |
| Emergency disconnect switch |
| test operation |
| 17 |
| Safety Labels |
| check condition and replace if needed |
| NOTE* |
| If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
| CED# |
| PREVENTIVE MAINTENANCE TASK LIST |
| 1R12-A |
| FORKLIFT, PROPANE (1R12-A), AND FORKLIFT , GAS (1R12-B), SIT-DOWN |
| 1R12-B |
| Task |
| Procedure or Action |
| Service Tech Initials |
| 1 |
| Battery |
| check condition and add water if needed |
| Fluid |
| check fluid level and add fluid if necessary |
change brake fluid annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| Rods & Drum Splines |
| check operation and lubricate with anti-seize lubricant |
| Brake linkage and shafts |
| check operation and lubricate with multipurpose grease |
| Master Cylinder |
| check operation |
| 3 |
| Parking Brake |
| Check operation and adjust as necessary |
| Linkage |
| check condition and lubricate with silicone spray |
| Steering and drive wheel nuts |
| Check torque |
| Wheel bearings |
| check condition and lubricate with multipurpose grease if needed |
| 5 |
| Hydraulic hoses and clamps |
| check for leaks |
| Hydraulic oil level |
| check hydraulic oil level and add if necessary |
change hydraulic oil level annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| Hydraulic Tank Breather |
| Clean or replace |
| Hydraulic oil filter |
| replace annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM) |
| Pivots (mast) |
| check fittings and lubricate with multipurpose grease as necessary |
| Mast sliding surfaces |
| check condition and lubricate with multipurpose grease if needed |
| Carriage, header, hoses, lift chains |
| check condition |
| 7 |
| Differential and speed reducer |
| check for leaks |
Change oil annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| 8 |
| Lift chains |
| check condition and lubricate with engine oil if necessary |
| Fork pins and guides |
| check condition and lubricate with engine oil if necessary |
| 10 |
| Side shift carriage |
| check 4 fittings and lubricate with multipurpose grease |
| Integral Side shift carriage (upper/lower bearings) |
| check wear on bearings and replace as necessary |
| 11 |
| Integral Side shift carriage (upper/lower bearings) |
| Check wear of bearings, replace if needed |
| 12 |
| Fork pins and guides |
| check condition and lubricate with engine oil when needed |
| 13 |
| Transmission |
| Check operation and top off fluid as necessary |
| 14 |
| Steering tie rods and spindles |
| check fittings and lubricate with multipurpose grease when needed |
| 15 |
| Anti-Freeze |
| check anti-freeze level and add if needed |
| 16 |
| Engine oil and filter |
| check engine oil and filter |
replace oil and filter annually (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| 17 |
| Chassis |
| check all fittings and lubricate with multipurpose grease if needed |
| 18 |
| Fuel Filter |
| check annually and replace if necessary (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM) |
| 19 |
| Contactors |
| Check condition and adjust if necessary |
| 20 |
| Gauges, Horn, Lights, Fuses |
| check operation |
| NOTE* |
| If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
| CED# |
| PREVENTIVE MAINTENANCE CHECK LIST |
| 1R07 |
| NARROW AISLE, REACH & TIER |
| Task |
| Procedure or Action |
| Service Tech Initials |
| 1 |
| Battery |
| check water level and add water if necessary |
| Panels - Latches |
| check operation |
| Power Disconnect |
| neutralize and clean |
| 2 |
| Brake |
| check operation and adjust if necessary |
| Fluid |
| check fluid level and add fluid if necessary |
Change brake fluid annually necessary (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| Rods & Drum Splines |
| lubricate with anti-seize lubricant if necessary |
| Brake linkage and shafts |
| check operation and lubricate with multi-purpose grease |
| Master Cylinder |
| check operation |
| 3 |
| Control Handle |
| check operation |
| Control Handle Bushing |
| check condition and lubricate with multi-purpose grease |
| 4 |
| Electrical Circuits |
| check operation |
| Contactors |
| check condition, clean if necessary and tighten terminals |
| Motor Brushes |
| check condition and replace if needed |
| Traction Motor Bearings |
| check and change as necessary |
| 5 |
| Forks-All |
| check for damage |
| Hook for guides & locks |
| lubricate with anti-seize lubricant if necessary |
| 6 |
| Gauges, Horn, Lights, Fuses |
| check operation |
| 7 |
| Hydraulic hoses, clamps and fittings |
| check for leaks, wear, kinks, flattening and charring |
| Hydraulic oil level |
| check hydraulic oil level and add if necessary |
change hydraulic oil level annually necessary (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM)
| Hydraulic Pump |
| Check for noise and operation |
| Hydraulic Tank Breather |
| Clean or replace |
| Hydraulic oil filter |
| replace annually necessary (TO BE PERFORMED DURING THE FIRST "SEMI-ANNUAL" PREVENTIVE MAINTENANCE (PM) |
| 8 |
| Lift Chains |
| check condition, adjust if necessary and lubricate |
with engine oil if necessary
| Articulating Chain Anchors 3 stage mast |
| check condition and lubricate with engine oil |
| 9 |
| Mast and Carriage |
| check condition |
| Pivots and Sliding Surfaces |
| lubricate with Multi-purpose grease as necessary |
| 10 |
| Articulation Shaft |
| check condition |
| Articulation Shaft Retaining Bolt |
| lubricate with anti-seize lubricant if necessary |
| Articulation Shaft Ends |
| lubricate with anti-seize lubricant if necessary |
| 11 |
| Reach Arms Single Reach |
| lubricate with Multi-purpose grease |
| Reach Arms Double Reach |
| lubricate with Multi-purpose grease |
| Reach Cylinder Pivot Points |
| lubricate with Multi-purpose grease |
| Thrust Rollers-Reach Frame |
| lubricate with Multi-purpose grease |
| 12 |
| Pedals, Levers, Cables, Hinges, Linkages |
| check operation and lubricate with anti-seize lubricant |
| 13 |
| Steering Operation |
| check operation |
| 14 |
| Tire and Wheels |
| check condition |
| Caster Wheel Assembly |
| lubricate with Multi-purpose grease |
| Load Wheel Bolts |
| lubricate with anti-seize lubricant if necessary |
| 15 |
| All motors |
| clean with compressed air |
| 16 |
| Safety Labels |
| check condition and replace if needed |
| 17 |
| All bolts, nuts, cotter pins, etc. |
| check and adjust as needed |
| NOTE* |
| If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
| Signature of COR |
| Signature of Service Technician |
(End of Summary of Changes)