Federal Supply Schedule GS06F0028T

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Federal Supply Schedule GS06F0028T Federal contract IDV
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GS06F0028T
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GSA Federal Acquisition Service

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CUSTOMER INFORMATION FOR ORDERING ACTIVITIES

1a. Special Item Number 577-005

1b. Lowest Unit Price for 577-005: SC3636 $191,470.00

1c. "Not applicable"

2. Maximum order: $350,000.00 based on Order Limitation clause 52.216.19; will accept an order up to $5 Million subject to the Order Limitation clause 52.216.19

3. Minimum order: $100.00

4. Geographic coverage: Destination 48 contiguous US States and District of Columbia

5. Point of production: Alsip, IL USA

6. Discount from list prices: 3%

7. Quantity discounts: 1% more than 1 of the same unit

8. Prompt payment terms. Net 30 days

9a. Government purchase cards are accepted at or below the micro-purchase threshold: $3,000 max.

9b. Government purchase cards are not accepted above the micro-purchase threshold

10. Foreign items: NONE

11a. Time of delivery. 30-225 ARO

11b. Expedited Delivery. Contact Engineered Abrasives at 708-389-9700

11c. Overnight and 2‑day delivery. Contact Engineered Abrasives at 708-389-9700 11d. Urgent Requirements: Contact Engineered Abrasives at 708-389-9700

12. F.O.B. points: Destination

13a.Order: Engineered Abrasives ● 11631 S. Austin ● Alsip IL 60803 Tel: 708-389-9700 / Fax: 708-389-4149 13b.Ordering procedures: For supplies and services, the ordering procedures, information on Blanket Purchase

Agreements (BPA's) are found in Federal Acquisition Regulation (FAR) 8.405-3.

14. Payment address: Engineered Abrasives ● 11631 S. Austin ● Alsip IL USA 60803

15. Warranty provision: 1 Year

16. Export packing charges: N/A

17. Terms and conditions of Government purchase card acceptance: Standard terms apply

18. Terms and conditions of rental, maintenance, and repair: Contact Engineered Abrasives at 708-389-9700

19. Terms and conditions of installation: Contact Engineered Abrasives at 708-389-9700 for a quote

20. Terms and conditions of repair parts: Contact Engineered Abrasives at 708-389-9700 for a quote

20a. Terms and conditions for any other services: Contact Engineered Abrasives at 708-389-9700 for a quote

21. List of service and distribution points (if applicable): N/A

22. List of participating dealers (if applicable).: N/A

23. Preventive maintenance (if applicable): Contact Engineered Abrasives at 708-389-9700

24a. Special attributes such as environmental attributes (e.g., recycled content, energy efficiency, and/or reduced pollutants): N/A

24b. Section 508 compliance: N/A

25. Data Universal Number System (DUNS) number: 044228526

26. CCR Registered:

PART NO. SC3636

GSA PRICE - $ 191,470.00

SINGLE CELL (SEMI-AUTOMATIC)

GRAVITY FEED WITH SUCTION NOZZLES

SHOWN WITH OPTIONAL PRESSURE SYSTEM AND SWECO

Single cell machines are used where light to medium volume is needed

SC3636 OPERATION

· Parts are loaded onto a fixture at the front of the machine

· After parts are loaded operator will close a pneumatic door and start the blast cycle

· There are multiple nozzles blasting the part while the part is being rotated on the fixture

· After the blast the part is then going thru a blow-off process

· Operator will then open door and remove finished part and load another new part on fixture to be processed

SC3636 - OPTIONAL EQUIPMENT

sc3636.1 GUN OSCILLATION

Each Axis $ 7,890.00 Precision oscillators to move nozzles to position or for oscillating during the blast cycle.

Oscillators are ballscrew driven by a direct coupled gearbox with encoder feed back. Thompson rails and Simplicity bearings are used for the linear motion. AC, DC or SERVO drives are used for powering the unit sc3636.2 AUTO MEDIA HOPPER

$ 4,600.00

Media hopper that automatically keeps media level in machine for continuous operation sc3636.3 PART BLOW-OFF

$ 1,324.00

Airjets aimed at part to clean blast media off of parts before exiting out of machine

Consists of solenoids regulators piping and blow-off jets.

sc3636.4 SWECO SCREEN SEPARATOR

$ 22,500.00 Media is maintained to correct size with a screen separator.

Media entering the separator will pass thru a series of screens under size and over size material will be directed to a waste bucket while good media is directed back into the blast machine.

sc3636.5 HEPA FILTER ON DUST COLLECTOR

$ 4,500.00 This is mounted to the exhaust of the dust collector blower.

It filters the exhaust air to 99.9 down to0.3 microns sc3636.6 AUTO DUMP HOPPER ON DUST COLLECTOR

$ 4,850.00 Dust collector hopper is automatically emptied with this option.

There is a rotary valve mounted to the bottom of the dust collector hopper the activates from a timer.

This will run for a set period emptying the hopper into a barrel or hopper below

This will run without shutting system down.

sc3636.7 SHOT FLOW CONTROLLER WITH MAGNA VALVE

EACH $ 4,500.00

To allow precise and repeatable flow rates thru the nozzle.

Shot flow is monitored with thru the controller and displays a digital read out

The magna valve is used with the controller to adjust the flow coming out of the nozzle sc3636.8 PRESSURE SYSTEM (4 nozzles double chamber vessel)

$ 32,000.00 In pressure blasting a controlled quantity of media is pressurized by drawing through a special ASME pressure vessel. It is joined by compressed air entering the system from your air compressor. The air and media are then propelled together thru a single hose to the nozzle. Direct pressure is 4-6 times faster than suction blasting.

sc3636.9 TRAINING (5 days at customers facility)

****$ 1,050.00

****PER DAY/ PER MAN PLUS EXPENSES

sc3636.10 1,500 CFM 15HP DUST COLLECTOR – Down Flow Style

$ 28,140.00 sc3636.11 UPGRADE TO BUCKET ELEVATOR

$ 18,250.00

The elevator system is made form ¼” steel and consists of an auger drive that pulls all media over to the bucket elevator. The bucket elevator then lifts the media up and conveys it to the storage hopper. The elevator belt is made from triple ply rubber ½” x 6” wide.

Heavy duty buckets with abrasion resistant wear lip are attached to the belt. Belt is rotated on 12” diameter rubber coated crowned pulley’s .

sc3636.12 REFRIGERATED AIR DRYER

$ 14,470.00 sc3636.13 OTHER OPTIONS AVAILABLE UPON REQUEST

PART NO: DT4848

GSA PRICE: $220,360.00

Dual Table Direct Air Blasting System Shot or Grit This system is designed to perform superior shot and grit blasting for a wide variety of parts.

(8 Suction Nozzles And Reclaim System)

Example of parts:

· Aircraft Parts ( Automotive Parts ( Castings ( Machined parts ( This system is capable of blasting parts up to 48” diameter and 48” in height.

Shown With Optional Second Door

· This system is designed to do a large variety of parts

· It has 2-axis gun oscillator and a large turntable to accept parts

· Gun oscillator and turntable are programmable

· While one part is being processed in the blast chamber the other door is opened to load the next part on to be processed

DT4848 OPTIONS

DT4848.1 MAINTENANCE PLATFORM ON TOP OF MACHINE

$ 4,860.00

To perform maintenance on the roof mounted accessories Includes ladder with safety cage, safety railing and kick plate to prevent objects from falling off top of machine

DT4848.2 GUN OSCILLATION

Each Axis - $ 7,890.00 Precision oscillators to move nozzles to position or for oscillating during the blast cycle.

Oscillators are ballscrew driven by a direct coupled gearbox with encoder feed back. Thompson rails and Simplicity Bearings are used for the linear motion. AC, DC or SERVO drives are used for powering the unit

DT4848.3 AUTO MEDIA HOPPER

DT4848.4 PART BLOW-OFF

Airjets aimed at part to clean blast media off of parts before exiting out of machine. Consists of solenoids, regulators, piping, and blow-off jets.

DT4848.5 SWECO SCREEN SEPARATOR

Media is maintained to correct size with a screen separator. Media entering the separator will pass thru a series of screens. Undersized and oversized material will be directed to a waste bucket while good media is directed back into the blast machine.

DT4848.6 HEPA FILTER ON DUST COLLECTOR

This is mounted to the exhaust of the dust collector blower. It filters the exhaust air to 99.9 down to 0.3 microns

DT4848.7 AUTO DUMP HOPPER ON DUST COLLECTOR

Dust collector hopper is automatically emptied with this option. There is a rotary valve mounted to the bottom of the dust collector hopper that activates from a timer. This will run for a set period, emptying the hopper into a barrel or hopper below. This will run without shutting system down.

DT4848.8 SHOT FLOW CONTROLLER WITH MAGNAVALVE

Each $ 4,500.00

To allow precise and repeatable flow rates thru the nozzle. Shot flow is monitored thru the controller and displays a digital read-out. The magnavalve is used with the controller to adjust the flow coming out of the nozzle.

DT4848.9 PRESSURE SYSTEM- 4 Nozzles Double Chamber Vessel

$ 32,000.00 In pressure blasting a controlled quantity of media is pressurized by drawing through a special ASME pressure vessel. It is joined by compressed air entering the system from your air compressor. The air and media are then propelled together thru a single hose to the nozzle. Direct pressure is 4-6 times faster than suction blasting.

DT4848.10 TRAINING (5 days at customers facility ) **** $ 1,050.00 **** Per Day/ Per Man PLUS EXPENSES DT4848.11 2,400 CFM 15HP DUST COLLECTOR- Down Flow Style

$ 38,000.00

DT4848.12 UPGRADE TO BUCKET ELEVATOR

The elevator system is made form ¼” steel and consists of an auger drive that pulls all media over to the bucket elevator. The bucket elevator then lifts the media up and conveys it to the storage hopper.

The elevator belt is made from triple ply rubber ½” x 6” wide. Heavy duty buckets with abrasion resistant wear lip are attached to the belt. Belt is rotated on 12” diameter rubber coated crowned pulley’s

DT4848.13 SECOND SWING DOOR AND TURNTABLE

$ 21,790.00 A second swing door with turntable to load unload new or finished part while other door is closed and processing part

DT4848.14 CNC UPGRADE 3-AXIS G.E. Or Allen Bradley CONTROLLER

$ 194,000.00 CNC controlled movement for 3-axis. Includes design bearings mounted on precision linear rails.

Movement is done with Servo Motors direct coupled to ballscrew.

DT4848.15 REFRIGERATED AIR DRYER

DT4848.16 OTHER OPTIONS AVAILABLE upon request

PART NO. TB54

GSA PRICE - $ 285,730.00

54” TABLE BLAST WITH PATENTED ROTATING HEADS

TB54 TABLE BLAST

· Patented continuous table blast with 360° rotating head

· Parts are placed on a variable speed continuous rotating table

· Table is constructed of 1-1/2” aluminum tooling plate with 1-1/2” hot pour polyurethane coating for abrasion protection.

· The rotating head is driven by a variable speed drive to control the rpm (2 pcs.)

· As the parts are moving under the blasting nozzles they are receiving a constant even uniform finish

· As the parts exit the blasting chamber they then pass thru a blow-off chamber and exit out at the load/unload station of the machine.

· Any type of media can be used in this type of machine

· This machine can be used where high volume is needed for prepping parts for coatings and also for deburring

· This machine is designed for reduced maintenance. All bearings and drives are mounted outside the blast chamber.

· Polyurethane gunbody’s (5 on each rotating head)

TB54 OPTIONS

TB54.1 AUTO MEDIA HOPPER

TB54.2 PART BLOW-OFF

Airjets aimed at part to clean blast media off of parts before exiting out of machine.

TB54.3 HEPA FILTER ON DUST COLLECTOR

This is mounted to the exhaust of the dust collector blower. It filters the exhaust air to 99.9 down to0.3 microns

TB54.4 AUTO DUMP HOPPER ON DUST COLLECTOR

There is a rotary valve mounted to the bottom of the dust collector hopper that activates from a timer.

This will run for a set period emptying the hopper into a barrel or hopper below. This will run without shutting system down.

TB54.5 TRAINING (5 days at customers facility )

****$ 1,050.00 *****per day, per man, plus expenses

TB54.6 2,400 CFM 15HP DUST COLLECTOR - Down Flow Style

TB54.7 UPGRADE TO BUCKET ELEVATOR

The elevator system is made form ¼” steel and consists of an auger drive that pulls all media over to the bucket elevator. The bucket elevator then lifts the media up and conveys it to the storage hopper. The elevator belt is made from triple ply rubber ½” x 6” wide. Heavy duty buckets with abrasion resistant wear lip are attached to the belt. Belt is rotated on 12” diameter rubber coated crowned pulley’s

TB54.8 V-GROOVE TABLE DESIGN FOR SMALLER PARTS

$ 8,230.00

TB54.9 REFRIGERATED AIR DRYER

TB54.10 OTHER OPTIONS AVAILABLE upon request

PART NO. PIM486072

GSA PRICE $ 270,610.00

PATENTED INDEX MACHINE

STANDARD ROTARY TABLE SIZE’S 48”

suction nozzles with reclaim system OR pressure nozzles with bucket elevator

PIM486072 PATENTED INDEX MACHINE

An Index Machine is a Rotary Table Machine with a determined number of index stops or stations, with parts loaded at each station (i.e. 6-station) parts are every 60° on table.

Parts are run thru machine as follows:

1. Load and Unload station

2. Blast Station

3. Blow-off Station

· In load and unload station parts are placed here for blasting, and also unloaded here after blasting.

· At blast station, parts are being blasted with a number of blast guns. The guns can be fixed, or move in a vertical or horizontal travel.

· Parts are being loaded and unloaded during the blast cycle.

· Parts are loaded on fixtures that will rotate parts at the blast station.

· Part rotation and nozzle travel are adjustable.

· Media feed and air pressure are also adjustable.

Blow-Off Station

Parts will be blown off with airjets aimed at O.D. and I.D. of part. This is done in a separate chamber out of the blast area.

Vertical doors completely seal the blasting enclosure during the blast cycle.

PIM486072 OPTIONS

PIM486072.1 GUN OSCILLATION

Each Axis $ 7,890.00 Precision oscillators to move nozzles to position or for oscillating during the blast cycle.

Oscillators are ballscrew driven by a direct coupled gearbox with encoder feed back. Thompson rails and Simplicity bearings are used for the linear motion. AC, DC or SERVO drives are used for powering the unit.

PIM486072.2 AUTO MEDIA HOPPER

Media hopper that automatically keeps media level in machine for continuous operation.

PIM486072.3 PART BLOW-OFF

consists of solenoids regulators piping and blow-off jets.

PIM486073.4 SWECO SCREEN SEPARATOR

Media is maintained to correct size with a screen separator.

Media entering the separator will pass thru a series of screens. Under size and over size material will be directed to a waste bucket while good media is directed back into the blast machine.

PIM486072.5 HEPA FILTER ON DUST COLLECTOR

This is mounted to the exhaust of the dust collector blower.

It filters the exhaust air to 99.9 down to0.3 microns

PIM486072.6 AUTO DUMP HOPPER ON DUST COLLECTOR

There is a rotary valve mounted to the bottom of the dust collector hopper that activates from a timer.

This will run for a set period emptying the hopper into a barrel or hopper below.

This will run without shutting system down.

PIM486072.7 SHOT FLOW CONTROLLER WITH MAGNA VALVE

Each $ 4,500.00 To allow precise and repeatable flow rates thru the nozzle.

Shot flow is monitored with the controller and displays a digital read out.

The MagnaValve is used with the controller to adjust the flow coming out of the nozzle.

PIM486072.8 PRESSURE SYSTEM (4 Nozzles Double Chamber Vessel)

$ 38,000.00 In pressure blasting a controlled quantity of media is pressurized by drawing through a special

ASME pressure vessel. It is joined by compressed air entering the system from your air compressor.

The air and media are then propelled together thru a single hose to the nozzle. Direct pressure is 4-6 times faster than suction blasting.

PIM486072.9 TRAINING - (5 days at customers facility)

***** $ 1,050.00

*****Per Day,Per Man, plus expenses

PIM486072.10 2,400 CFM 15HP Dust Collector Down Flow Style

Dust collection system

PIM486072.11 UPGRADE TO BUCKET ELEVATOR

The elevator system is made form ¼” steel and consists of an auger drive that pulls all media over to the bucket elevator. The bucket elevator then lifts the media up and conveys it to the storage hopper. The elevator belt is made from triple-ply rubber ½” x 6” wide. Heavy duty buckets with abrasion resistant wear lip are attached to the belt. Belt is rotated on 12” diameter rubber coated crowned pulley’s

PIM486072.12 REFRIGERATED AIR DRYER

PIM486072.13 OTHER OPTIONS AVAILABLE upon request

(Available upon request 60 inch or 72 inch table size)

PART NO. EACNC

GSA PRICE: $ 435,870.00

4-AXIS CNC SPECIALS – SHOT,GRIT, OR GLASSBEAD

CNC machines are used where exact nozzle position is needed.

These types of machines are mainly used in the Aerospace Industry

CNC OPERATION

· Part is loaded onto a fixture either horizontal or vertical (part fixture is mounted to a precision rotating unit)

· When part is rotated to position it is then ready to be blasted with precision positioning blast nozzles.

· Nozzles are moved by ballscrew drives driven by Servo motors.

· Nozzles can be moved horizontal, vertical, rotate and tilt.

· All ballscrew, bearings, linear rails and bearings are mounted on the outside of the cabinet.

· All openings where the nozzles enter inside the blasting chamber are completely sealed with rubber boots and polyurethane seals.

EACNC OPTIONS

EACNC.1 AUTO MEDIA HOPPER

EACNC.2 PART BLOW-OFF

$ 1324.00

EACNC.3 SWECO SCREEN SEPARATOR

Media is maintained to correct size with a screen separator

Media entering the separator will pass thru a series of screens under size and over size material will be directed to a waste bucket while good media is directed back into the blast machine.

EACNC.4 HEPA FILTER ON DUST COLLECTOR

This is mounted to the exhaust of the dust collector blower. It filters the exhaust air to 99.9 down to0.3 microns

EACNC.5 AUTO DUMP HOPPER ON DUST COLLECTOR

There is a rotary valve mounted to the bottom of the dust collector hopper that activates from a timer.

This will run for a set period emptying the hopper into a barrel or hopper below.

This will run without shutting system down.

EACNC.6 SHOT FLOW CONTROLLER WITH MAGNAVALVE

Each $ 4,500.00

To allow precise and repeatable flow rates thru the nozzle.

Shot flow is monitored with thru the controller and displays a digital read out

The MagnaValve is used with the controller to adjust the flow coming out of the nozzle

EACNC.7 TRAINING (5 days at customer’s facility )

**** $ 1,050.00

****PER DAY,PER MAN, plus expenses

EACNC.8 2,400 CFM 15HP DUST COLLECTOR -DOWN FLOW STYLE

EACNC.9 UPGRADE TO BUCKET ELEVATOR

The elevator system is made form ¼” steel and consists of an auger drive that pulls all media over to the bucket elevator. The bucket elevator then lifts the media up and conveys it to the storage hopper. The elevator belt is made from triple ply rubber ½” x 6” wide.

Heavy duty buckets with abrasion resistant wear lip are attached to the belt. Belt is rotated on 12” diameter rubber coated crowned pulleys.

EACNC.10 REFRIGERATED AIR DRYER

EACNC.11 FIFTH AXIS

$ 38,615.00

EACNC.12 SOFTWARE UPGRADE ON OIT AND PART PROGRAMMING

$ 31,470.00 EACNC.13 OTHER OPTIONS AVAILABLE upon request

Part No. SC3636 - Page 8 of 10

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