Final MOLLE CO-PD-02-02 REV N 9-24-2019.pdf

DISTRIBUTION STATEMENT A. Approved for public release, distribution unlimited.

INCH POUNDS

CO-PD-02-02N

24 September 2019

SUPERSEDING

CO-PD-02-02M

5 April 2019

PURCHASE DESCRIPTION

MODULAR LIGHTWEIGHT LOAD-CARRYING EQUIPMENT (MOLLE)

This document is approved for use by all Departments and Agencies of the Department of Defense (DoD).

1. SCOPE

1.1 Scope. This specification covers the Modular Lightweight Load-carrying Equipment (MOLLE). The system is needed to increase the mobility of the fighting force by providing an ergonomically designed individual load-carrying system that will minimize the burdens of weight, improve overall system compatibility, and minimize physiological threats to the marine/soldier such as fatigue and heat stress.

1.2 Classification. The MOLLE covers the following classes:

Class 1 - Woodland Camouflage Class 2 - 3 color Desert Camouflage Class 3 - Arctic White Class 4 - Marine Pattern (MARPAT) Woodland Class 5 - Marine Pattern (MARPAT) Desert Class 6 - DELETED Class 7 - Coyote 498 Class 8 - DELETED Class 9 - Operational Camouflage Pattern (OCP) Class 10 - Black

2. APPLICABLE DOCUMENTS

Comments, suggestions, or questions on this document should be addressed: Attn: DLA Troop Support, 700 Robbins Avenue, Philadelphia, PA 19111-5096. Since contact information can change, you may want to verify the currency of the address information using Acquisition Streamlining and Standardization Information System (ASSIST) online database https://assist.dla.mil.

AMSC N/A FSC 8465

https://assist.dla.mil/

2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3 and 4 of this specification, whether or not they are listed.

2.2 Government documents.

2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.

COMMERCIAL ITEM DESCRIPTIONS

A-A-3174 - Plastic Sheet, Polyolefin A-A-55126 - Fastener Tapes, Hook and Loop, Synthetic A-A-55301 - Webbing, Textile, Textured or Multifilament Nylon A-A-55634 -.Fasteners, Slide Interlocking A-A 59826 - Thread, Nylon

DEPARTMENT OF DEFENSE SPECIFICATIONS

MIL-B-371 - Braid, Textile, Tubular MIL-B-543 - Buckles, Tongueless and Web Strap MIL-R-3390 - Rings, Dee MIL-W-4088 - Webbing, Textile, Woven Nylon MIL-DTL-5038 - Tape, Textile and Webbing, Textile, Reinforcing, Nylon MIL-C-5040 - Cord, Fibrous, Nylon MIL-W-5664 - Webbing, Textile, Elastic MIL-C-8061 - Cloth, Nylon, Raschel Knit MIL-DTL-10884 - Fasteners, Snap MIL-L-11075 - Loops, Strap Fastener MIL-PRF-17337 - Webbing, Textile, Woven Nylon MIL-W-27265 - Webbing, Textile, Woven Nylon Impregnated MIL-DTL-32075 - Label: For Clothing, Equipage, and Tentage, (General Use)

MIL-DTL-32439 - Cloth, Duck, Textured Nylon MIL-DTL-43128 - Cloth, Plain Weave, Nylon Water Repellent

MIL-C-43701 - Cord, Elastic, Nylon or Polyester

(Copies of these documents are available online at https://assist.dla.mil.)

2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues are those specified in the solicitation or contract.

https://assist.dla.mil/

DRAWINGS

COMBAT CAPABILITIES DEVELOPMENT COMMAND (CCDC) SOLDIER CENTER

2-1-2242 - 40 MM PYROTECHNIC GRENADE GAUGE

2-1-2243 - 40 MM HIGH EXPLOSIVE GRENADE GAUGE

2-6-101 - LADDERLOCK, ONE INCH

2-6-102 - SLIDE, ONE INCH

2-6-110 - M16 - 30 ROUND MAGAZINE GAUGE

2-6-111 - GRENADE GAUGE ASSEMBLY

PL 2-6-111 - PARTS LIST GRENADE GAUGE ASSEMBLY

2-6-112 - GRENADE GAUGE

2-6-113 - STEM

2-6-114 - LEVER

2-4-0101 - FASTENER, ONE INCH

2-4-0102 - MOLDED LOCKING CARIBEENER

MOLLE DRAWINGS

2-3-0632 - M 4 SINGLE POUCH/3 MAGS FOR POUCH ASSEMBLY

2-3-567 - D-RING (1-INCH)

2-6-0460 - HYDRATION SYSTEM

2-6-0468 - D-RING (1-1/2 inch)

2-6-0473 - ENHANCED SUSPENDER ASSY

2-6-0541 - M4 THREE MAG SIDE x SIDE POUCH

2-6-0798 - QUICK ATTACH BUCKLE 1-INCH

2-6-0799 - ANTI-SLIP SIDE-RELEASE BUCKLE 1-INCH.

2-6-0840 - MEDIUM RUCKSACK FRAME

2-6-0841 - MEDIUM RUCKSACK WAISTBELT

2-6-0844 - MEDIUM RUCKSACK SHOULDER STRAPS

2-6-0919 - REPAIRABLE SIDE- RELEASE FASTENER (1-INCH)

2-6-153 - SUSTAINMENT POUCH ASSY

2-6-171 - RADIO POCKET ASSY

2-6-197 - 100 ROUND UTILITY POUCH ASSY

2-6-201 - 200 ROUND SAW GUNNER POUCH ASSY

2-6-203 - K BAR HOLDER ASSY

2-6-206 - KEEPER W/SLIDE ADAPTOR ASSY

2-6-214 - 40MM HIGH EXPLOSIVE POUCH, SINGLE, ASSY

2-6-216 - 40MM HIGH EXPLOSIVE POUCH, DOUBLE, ASSY

2-6-219 - 40MM PYROTECHNIC POUCH, DOUBLE, ASSY

2-6-222 - 9MM MAGAZINE POUCH, SINGLE, ASSY

2-6-226 - HANDGRENADE POUCH ASSY

2-6-229 - BANDOLEER AMMUNITION POUCH, 6 MAG, ASSY

2-6-232 - LASHING STRAP ASSY

2-6-234 - IDENTIFICATION/ INSTRUCTION LABEL

2-6-239 - FASTENER, 1-INCH, 3-HOLE or 4-HOLE

2-6-253 - SYSTEM REPAIR KIT

2-6-280 - FIGHTING LOAD CARRIER VEST (FLC)

2-6-283 - WAISTBELT, F.L.C., ASSY

2-6-289 - WAISTPACK (BUTT PACK) ASSY

2-6-299 - PACK FRAME

2-6-300 - MODULAR LIGHTWEIGHT LOAD CARRYING EQUIP.

2-6-301 - CANTEEN POUCH ASSY

2-6-329 - POCKET ATTACHMENT

2-6-381 - ATTACHING STRAP ASSY

2-6-382 - HOLSTER, LEG EXTENDER

2-6-390 - MOLDED WAISTBELT ASSY

2-6-412 - M4 TWO MAGAZINE POCKET ASSY

2-6-417 - ASSAULT PACK ASSY

2-6-437 - RUCKSACK, LARGE ASSY

2-6-800 - TACTICAL ASSAULT PANEL (TAP)

2-6-801 - MARINE CHEST RIG

2-6-1004 - REPLACEMENT SIDE RELEASE BUCKLE (1-1/2 INCH)

2-6-1005 - REPLACEMENT SIDE RELEASE BUCKLE (1-INCH)

2-6-1006 - SIDE RELEASE BUCKLES (1-1/2 INCH)

2-6-1007 - MSR CURVED SIDE RELEASE (2-INCH)

2-6-1008 - SIDE- RELEASE BUCKLE (3/4-INCH).

2-6-1009 - CENTER RELEASE BUCKLE (2-INCH)

2-6-1010 - SHOULDER STRAP QUICK-RELEASE BUCKLE (1-INCH)

2-6-1011 - ADJUSTABLE BUCKLE 3 BAR, CORD HOLE (1-INCH)

2-6-1012 - ADJUSTABLE BUCKLE 4 BAR (1-INCH)

2-6-1013 - LADDERLOCK (1-1/2 INCH)

2-6-1014 - BARREL LOCK W/KEEPER

2-6-1015 - LADDERLOCK SPLIT BAR (1-INCH)

2-6-1016 - SLIDE (1-1/2 INCH)

2-6-1017 - BUCKLE STERNUM TRI-GLIDE

2-6-1019 - DUAL ADJUST SIDE- RELEASE BUCKLE (1-INCH)

2-6-1050 - A-TAP

2-6-1100 - MOLLE 4000 SYSTEM ASSY

2-6-1153 - THREE BAR ADJUSTER BUCKLE (2-INCH)

2-6-1201 - LOAD LIFTER, BUCKLE

2-6-1260 - FEMALE SIDE RELEASE

2-6-1263 - G-HOOK

(Copies of drawings are available from the U.S. Army Combat Capabilities Development Command (CCDC) Soldier Center, ATTN: FCDD-SCP-WC, 10 General Greene Avenue, Natick, MA 01760-5019.)

DOCUMENTS AND PUBLICATIONS

ARMY PUBLICATIONS:

FM 3-21-220 - Static Line Parachuting Techniques and Training

(Copies of specifications, standards, drawings and publications required by contractors in connection with specification procurement functions should be obtained from the procuring activity or as directed by the Contracting Officer.)

2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those specified in the solicitation or contract.

AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA INC.

AIA/NAS NASM 16491 - Grommet, Metallic, General Specification for AIA/NAS NASM 20652/1B - Eyelets, Metallic, and Eyelet Washers, Metallic

(Copies of these documents are available from https://www.aia-aerospace.org.)

AMERICAN ASSOCIATION OF TEXTILE CHEMISTS AND COLORISTS (AATCC)

AATCC Evaluation Procedure 1 - Gray Scale for Color Change AATCC Evaluation Procedure 2 - Gray Scale for Staining AATCC Evaluation Procedure 8 - Chromatic Transference Scale, 9-Step AATCC Evaluation Procedure 9 - Visual Assessment of Color Difference of Textiles AATCC Test Method 8 - Colorfastness to Crocking: AATCC Crockmeter Method AATCC Test Method 16.3 - Colorfastness to Light: Xenon Arc AATCC Test Method 22 - Water Repellency: Spray Test AATCC Test Method 61 - Colorfastness to Laundering: Accelerated AATCC Test Method 127 - Water Resistance: Hydrostatic Pressure Test

(Copies of these documents are available online at https://www.aatcc.org.)

AMERICAN SOCIETY FOR QUALITY (ASQ)

ASQ/ANSI Z1.4 - Sampling Procedures and Tables for Inspection by Attributes

(Copies of this document are available online at https://asq.org.)

ASTM INTERNATIONAL

ASTM D751 - Standard Test Methods for Coated Fabrics

ASTM E831 - Standard Test Method for Linear Thermal Expansion of Solid Materials by Thermomechanical Analysis ASTM D1424 - Standard Test Method for Tearing Strength of Fabrics by Falling- Pendulum Type (Elmendorf) Apparatus ASTM D2060 - Standard Test Methods for Measuring Zipper Dimensions ASTM D2061 - Standard Test Methods for Strength Tests for Zippers ASTM D3776/D3776M - Standard Test Methods for Mass Per Unit Area (Weight) of Fabric https://www.aia-aerospace.org/ https://www.aatcc.org/ https://asq.org/ http://www.astm.org/Standards/D2060.htm http://www.astm.org/Standards/D2061.htm

ASTM D5034 - Standard Test Method for Breaking Strength and Elongation of Textile Fabrics (Grab test) ASTM D5035 - Standard Test Method for Breaking Force and Elongation of Textile Fabrics (Strip Method) ASTM D6576 - Standard Specification for Flexible Cellular Rubber Chemically Blow ASTM D6988 - Standard Guide for Determination of Thickness of Plastic Film Test

Specimens

(Copies of these documents are available online at https://www.astm.org.)

PARACHUTE INDUSTRY ASSOCIATION (PIA)

PIA-C-7219 - Cloth, Duck Nylon

(Copies of these documents are available online at https://www.pia.com.)

TAPPI

TAPPI T451 -Flexural Properties of Paper (Clark Stiffness)

(Copies of this document are available online at http://www.tappi.org.)

2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.

3. REQUIREMENTS

3.1 First article inspection. When specified in the contract or purchase order, a sample shall be subjected to a first article inspection.

3.2 System salient characteristics.

3.2.1 System requirements.

3.2.1.1 through 3.2.1.5. DELETED.

3.2.1.6 Individual identification. Select components of the system shall have a non-reflective slide-in name holder for identification as indicated on the drawings.

3.2.1.7 Load weight. The Large Ruck shall be capable of carrying a maximum load of 120 pounds.

https://www.astm.org/ https://www.pia.com/ http://www.tappi.org/

3.2.1.8 Repair kit. The repair kit will be required when specified as a CLIN in the contract.

The system shall include a buckle repair kit for quick common field repairs that can be accomplished by the individual user without special skills or equipment. The repair kit shall be furnished with each MOLLE. The kit shall contain four (4) 1-inch side release buckles described in 3.7.12.3, two (2) 1-inch ladderlock buckles as described in 3.7.12.6 and one (1) 2-inch center release buckles described in 3.7.12.18 for the waistbelt. It shall also contain two (2) 1-1/2 -inch replacement side release buckles as described in 3.7.12.14.1. The kit shall be placed in a reseal-able clear plastic bag and placed inside the front pocket of the assault pack.

3.2.1.9 DELETED.

3.2.10 Operator’s technical manual. The system shall include a MOLLE II Operator’s manual, TM 10-8465-236-10. The manual shall be furnished with each MOLLE rifleman system.

(See 3.14.3)

3.2.11 Checklist. The system shall include a checklist. A checklist shall be included with each MOLLE. It shall be placed inside the main pack (see 3.14.4).

3.3.1 Large rucksack.

3.3.1.1 through 3.3.1.3. DELETED.

3.3.1.4 Sustainment pouch. Two (2) detachable large side pouches will be included with the pack each having internal volume of approximately 500 cubic inches.

3.3.1.5 through 3.3.1.7. DELETED.

3.3.2 Assault pack.

3.3.2.1 DELETED.

3.3.2.2 Volume/Capacity of the assault pack. An Assault Pack that attaches to the pack frame on top of the main pack, shall have an approximate internal volume of 1525 cubic inches in the main compartment and 825 cubic inches in the large front pocket.

3.3.3 through 3.3.5. DELETED.

3.3.6 Hydration systems. The hydration systems shall provide a marine/soldier with the capability to drink while road marching with a loaded Main Pack without the need to stop. The hydration system shall have a separate carrier that can be worn with thin 1-1/2 inch wide shoulder straps. For all classes the color of the film, bite valve, on/off valve, tube, and screw cap shall be Tan 499 (see 3.7.17, and 3.13.5).

3.4 Labels and markings, operator’s technical manual (see 3.14).

3.5 First article. When specified (see 6.2), a sample representing a complete MOLLE shall be subjected to first article inspection in accordance with 4.2.

3.6 Standard sample. The finished cloths shall match the standard samples for shade and appearance and shall match the standard sample with respect to all characteristics for which the standard sample is referenced (see 6.3).

3.7 Recycled, recovered, environmentally preferable, or biobased materials. Recycled, recovered, environmentally preferable, or biobased materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs.

3.7.1 Thread. The thread used to fabricate all components of the MOLLE with lockstitch

(301) seaming, shall be in accordance with A-A 59826 Type I or Type II Class B, Size F (Tex no.

90-101). The color of the thread cone shall indicate the thread size as specified in A-A 59826.

Color shall be Class 1 – Camouflage Green 483, Class 2 – Tan 380, Class 3 –White, Classes 4, 5 and 7 – Coyote 498, Class 9 – Tan 499 and Class10 - Black.

3.7.2 Thread. The thread used for bartacks and lockstitch binding tape attachment shall be in accordance with A-A 59826 Type I or Type II Class B, Size E (Tex no. 68-70). The noted tolerance on the applicable drawings shall have a tolerance of zero (0). The color of the thread cone shall indicate the thread size as specified in A-A 59826. Color shall be Class 1 – Camouflage Green 483, Class 2 – Tan 380, Class 3 –White, Classes 4, 5 and 7 – Coyote 498, Class 9 – Tan 499 and Class10 - Black.

3.7.2.1 Thread. The thread shall be A-A 59826, Type I or II, Class B, Tex No 135-144, 3 ply (Government size FF). Color shall be Class 1 – Camouflage Green 483, Class 2 – Tan 380, Class 3 –White, Classes 4, 5 and 7 – Coyote 498, Class 9 – Tan 499 and Class10 - Black.

3.7.3 Base fabric. The base fabric, as specified in the drawings, for the MOLLE shall be textured nylon duck conforming to MIL-DTL-32439 Type I, Class 3, and Style as specified. The color shall be Woodland Camouflage for Class 1, 3 color Desert Camouflage for Class 2, Arctic White for Class 3, MARPAT Woodland Camouflage for Class 4, MARPAT Desert Camouflage for Class 5, Coyote 498 for Class 7, Operational Camouflage Pattern (OCP) for Class 9, and Black for Class 10 (see 6.2).

3.7.3.1 Base fabric infrared spectral reflectance requirements. The base fabric shall conform to the infrared spectral reflectance requirements specified in MIL-DTL-32439 both initially and after three (3) accelerated launderings.

3.7.4 500 Denier textured nylon. The cloth, as specified in the drawings, for all Classes shall be textured nylon duck, conforming to MIL-DTL-32439 Type III, Class 3 and Style as specified.

The spectral reflectance of the camouflage printed finish cloth shall conform to the requirements of MIL-DTL-32439 Type III, Class 3, and Style as specified. The color shall be Woodland Camouflage for Class 1, 3, color Desert Camouflage for Class 2, Arctic White for Class 3, MARPAT Woodland Camouflage for Class 4, MARPAT Desert Camouflage for Class 5, Coyote 498 for Class 7, and Operational Camouflage Pattern (OCP) for Class 9 and Class10 - Black.

3.7.5 Mesh fabric. The mesh cloth, as specified in the drawings, shall be a nylon raschel knit cloth conforming to MIL-C-8061 Type II. Unless otherwise specified in the contract, the color of the mesh cloth shall be Class 1 – Camouflage Green 483, Class 2 – Tan 380, Class 3 –White, Class 4 and 5 – Coyote 476, Class 7 – Coyote 498, Class 9 – Tan 499 and Class 10 - Black. The finished mesh cloth shall meet the colorfastness requirements of Table I when evaluated as specified in Table VIII.

TABLE I. Colorfastness requirements (mesh fabric 3.7.5, webbing 1-inch dyed 3.7.11.1 and printed 3.7.11.18, and tape binding 3.7.11.3).

1/ AFU: AATCC Fading Units 2/ Classes 3, 7 and 10 are covered in Solid Shades and Classes 6 and 8 were deleted

3.7.6 Nylon fabric. The coated fabric, as specified in the drawings, to be used in the spindrift collar shall be nylon plain weave conforming to MIL-DTL-43128 and the requirements of Table II when tested as specified in Table VIII. Unless otherwise specified in the contract, the color of the cloth shall be Class 1 – Camouflage Green 483, Class 2 – Tan 380, Class 3 – Arctic White 488, Class 4 and 5 – Coyote 476, Class 7 – Coyote 498, Class 9 – Tan 499, or Class 10 - Black.

TABLE II. Nylon fabric physical requirements.

Characteristic Requirement Weight, oz/sq. yd. (max) 5.0 Breaking Strength, lbs., weakest direction (min) Warp Fill

Tearing Strength, grams, weakest direction (min) 700

Color Color Evaluation Laundering Color Change and Staining

(3 cycles) (min.)

Light (after 40 AFU or 170 kJ

/(m2nm)@420 nm) (min.) 1/

Crocking (wet and dry)

(min.)

Solid Shades 2/ All colors 3-4 3-4 3.5 Class 1 Woodland Camouflage

All colors except Black 357

3-4 3-4 3.5

Black 357 3 2-3 1.0 Class 2 3 Color Desert Camouflage

All colors 3-4 3-4 3.5

Class 4 Woodland

MARPAT

All colors except Black 477

3-4 3-4 3.5

Black 477 3-4 3-4 1.5 Class 5 Desert MARPAT

All colors 3-4 3-4 3.5

Class 9 Operational Camouflage Pattern (OCP)

All colors except Olive 527

3-4 3-4 3.5

Olive 527 3-4 3 3.5

TABLE II. Nylon fabric physical requirements. - Continued

Hydrostatic Resistance, psi (min):

Initial After abrasion After strength of coating After high humidity

35 1/

Stiffness, cm (warp only) (max): At 0oF 10 Adhesion of Coating, lbs./2-inch width (min) 7 2/ Blocking, rating (max) No. 1 Water Wicking, inch (max) 1/8 Resistance to Leakage No leakage Resistance to Insect Repellent 3/ Color & Pattern 4/ Spectral Reflectance Table III as required

1/ The cloth shall not become stiff and brittle nor soft and tacky and there shall be no evidence of cracking or crazing under visual examination.

2/ Applicable if a film or coating is applied to the surface of the cloth.

3/ The cloth shall show no lifting, no tackiness, no solution, no pickoff, no adherence to itself greater than scale rating (2) (slight blocking).

4/ The color of the face side of the finished cloth shall match the standard sample as specified in 3.6

TABLE III. Infrared spectral reflectance requirements (percent) (solids) (loop. webbing, nylon fabrics ) for Class 1, 7, and 9. 1/

Wavelength (nanometers)

Class 1 Camouflage Green 483

Class 7 Coyote

Class 9 Tan

Min Max Min Max Min Max 600 3 10 8 20 8 26 620 3 10 8 20 8 26 640 3 10 8 22 8 30 660 3 11 8 24 8 34 680 3 13 12 24 12 38 700 4 28 12 34 12 40 720 5 40 16 42 16 46 740 7 52 22 46 22 50 760 11 60 30 50 30 50 780 17 64 34 54 34 54 800 24 67 36 56 36 56 820 32 70 38 58 38 58 840 37 71 38 58 38 58 860 40 73 40 60 40 60

1/ For Class 2, 3, 4, 5 and 10 requirements refer to contract, if required

3.7.6.1 Nylon fabric. The nylon fabric, as specified in the drawings, shall conform to PIA-C- 7219. Unless otherwise specified in the contract. the color of the cloth shall be Class 1 – Camouflage Green 483, Class 2 – Tan 380, Class 3 – Arctic White 488, Class 4 and 5 – Coyote 476, Class 7 – Coyote 498, Class 9 – Tan 499, or Class 10 - Black.

3.7.7 Slide fasteners.

3.7.7.1 Slide fastener. The slide fastener, as specified in the drawings, shall conform to A-A- 55634, individual element plastic chain, with minimum of 250 pounds crosswise breaking strength, overall closed chain width of 0.435 inch (nominal) and minimum single element pull-off strength of 26 pounds with water repellent treated tape. Two (2) non-locking sliders in throat-to-throat configuration with pulls (short or long) having holes large enough to allow a thong and 1/4-inch diameter padlock to lock the slider pull together and a padlock pull that can accommodate a 1/4-inch diameter padlock. (Note: Plastic continuous element coil chain cannot be used in horizontal stress design configuration). An 11/32-inch nylon webbing as described in 3.7.11.13 shall be attached to each pull as a thong. Unless otherwise specified in the contract, the color shall be Tan 499 for Classes 1, 2, 4, 5, and 9, Coyote 498 for Class 7, and Black for Class 10 for sliders, chain, tape and thong.

3.7.7.2 Slide fastener. The slide fastener as specified in the drawings, shall conform to A-A- 55634, individual element plastic chain with minimum 135 pounds crosswise breaking strength, overall closed chain width of 0.270-inch (nominal) and minimum single element pull-off strength of 20 pounds with water repellent treated tape. Two (2) non-locking sliders in throat-to-throat configuration with pulls (short or long) having holes large enough to allow a thong. 11/32 nylon black webbing as described in 3.7.11.13 shall be attached to each pull as a thong and a padlock pull that can accommodate a 1/4-inch diameter padlock. (Note: Plastic continuous element coil chain cannot be used in horizontal stress design configuration). Unless otherwise specified in the contract, the color shall be Tan 499 for Classes 1, 2, 4, 5, and 9, Coyote 498 for Class 7, and Black for Class 10 for sliders, chain, tape and thong.

3.7.7.3 Slide fastener. The slide fastener, as specified in the drawings, shall be top open, one way separating, #10 individual element molded plastic, autolock slider, minimum chain crosswise strength of 135 pounds, individual element, pull off 20 pounds minimum conforming to A-A- 55634. 11/32-inch braid as described in 3.7.11.13 shall be attached to each pull as a thong.

Unless otherwise specified in the contract, the color shall be Tan 499 for Classes 1, 2, 4, 5, and 9, Coyote 498 for Class 7, and Black for Class 10 for sliders, chain, tape and thong.

3.7.7.4 Slide Fastener. The slide fastener shall be A-A- 55634, Type I, Style 6, closed ends with nonlock slider, long tab pull with no thong. Chain shall be plastic continuous element, size 10 with crosswise strength 250 pounds minimum and bartacked at ends. (Slider on the Tactical Assault Panel and Chest Rig shall close in an upward direction.) The tape shall be water repellent treated. Unless otherwise specified in the contract, the color shall be Tan 499 for Classes 1, 2, 4, 5, and 9, Coyote 498 for Class 7, and Black for Class 10 for sliders, chain, tape and thong.

3.7.8 Plastic stiffeners.

3.7.8.1 Attachment strap stiffener. Sewn to the 1-inch webbing attaching straps for the interlocking attachment system shall be high-density polyethylene, .030 inch thick, natural color when tested as specified in Table VIII.

3.7.8.2 Stiffener (2-inch wide). Material shall be high-density polyethylene, .030-inch thick by 2-inch wide, natural color, when tested as specified in Table VIII.

3.7.8.3 Stiffener (2.5-inch wide). Material shall be high-density polyethylene, 030-inch thick by 2.5-inch wide, natural color, when tested as specified in Table VIII.

3.7.8.4 Stiffener (.045 inch or .050 inch thick). Material shall be high-density polyethylene, .045 inch or .050 inch thick, natural color, when tested as specified in Table VIII.

3.7.8.5 Stiffener (.030 inch thick). Material shall be high-density polyethylene, .030 inch thick, natural color when tested as specified in Table VIII.

3.7.9 Fastener tape, hook and loop.

3.7.9.1 Fastener tape hook and loop (1-inch wide). The hook and loop shall be A-A-55126 Type II, Class 1. Unless otherwise specified in the contract, the color of the hook and loop pile tapes shall be Class 1 – Camouflage Green 483, Class 2 – Tan 380, Class 3 –Arctic White 488, Class 4 and 5 – Coyote 476, Class 7 – Coyote 498, Class 9 – Tan 499 and Class 10 - Black.

3.7.9.2 Fastener tape hook and loop. The hook and loop shall conform to A-A-55126 Type II, Class 1. Unless otherwise specified in the contract, the color of the hook and loop pile tapes shall be Class 1 – Camouflage Green 483, Class 2 – Tan 380, Class 3 –Arctic White 488, Class 4 and 5

– Coyote 476, Class 7 – Coyote 498, Class 9 – Tan 499 and Class 10 - Black.

3.7.9.3 Fastener tape hook and loop, (Laminated Circular Engagement). The hook and loop shall conform to A-A-55126 Class 8. Unless otherwise specified in the contract, the color of the hook and loop pile tapes shall be Class 1 – Camouflage Green 483, Class 2 – Tan 380, Class 3 – Arctic White 488, Class 4 and 5 – Coyote 476, Class 7 – Coyote 498, Class 9 – Tan 499 and Class 10 - Black.

3.7.10 DELETED.

3.7.11 Webbing, braid, cord and tape. Unless otherwise specified in the contract, the color of the webbing, braid, cord and tape, shall be solid, Class 1 – Camouflage Green 483, Class 2 – Tan 380, Class 3 –Arctic White 488, Class 4 and 5 – Coyote 476, Class 7 – Coyote 498, Class 9 – Tan 499, Class 10 - Black, or a Camouflage Pattern as specified. The webbings, braid, cord and tape specified in 3.7.11.1 through 3.7.11.18 shall meet the spectral reflectance requirements as specified in the referenced specification for each item unless otherwise specified in contract.

3.7.11.1 Webbing, (1-inch). The 1-inch webbing shall conform to A-A-55301, Type III made from texture yarn. Alternate construction not acceptable. Unless otherwise specified in the contract, the color of the webbing shall be Camouflage Green 483 for Class 1, Tan 380 for Class 2, Arctic White 488 for Class 3, Coyote 498 for Classes 4, 5 and 7, 499 for Class 9 and Black for

Class 10 (see 3.7.11.18). The webbing shall meet the colorfastness requirements of Table I when evaluated according to Table VIII.

3.7.11.2 Elastic webbing (1-inch). The elastic webbing shall be 1-inch wide and conform to MIL-W-5664, Type II, Class 1.

3.7.11.3 Tape, binding (1-inch). The tape for binding shall be 1-inch and conform to MIL- DTL-5038, Type III, Class 2 and shall meet the colorfastness requirements to laundering and light in Table I. Testing shall be as specified in Table VIII.

3.7.11.4 Webbing (1-1/2-inch). The 1-1/2 inch webbing shall conform to MIL-PRF-17337, Class 2.

3.7.11.5 Webbing (3-1/2-inch). The 3-1/2 inch Webbing shall conform to MIL-PRF-17337, Class 2.

3.7.11.6 Webbing (2-inch). The 2-inch webbing shall conform to MIL-PRF-17337 Class 2.

3.7.11.7 Webbing (2-inch). The 2-inch webbing shall conform to MIL-W-4088 Type VIII B Class 2.

3.7.11.8 Webbing (2-1/4 inch). The 2-1/4 inch webbing shall conform to MIL-W-4088 Type VIIIc, Class 2, and per MIL-W-27265 Class R finish.

3.7.11.9 Webbing (9/16-inch). The 9/16-inch webbing shall conform to MIL-W-4088 Type I Class 2.

3.7.11.10 Webbing (3/4-inch). The 3/4-inch webbing shall conform to MIL-W-4088 Type IA Class 2.

3.7.11.11 Webbing (3-inch). The 3-inch webbing shall conform to MIL-W-4088 Type VIIIA Class 2.

3.7.11.12 Webbing (1-23/32-inch). The 1-23/32 inch webbing shall conform to MIL-W-4088 Type XIII Class 1 or 2. The color of the webbing shall be natural (white) for all classes.

3.7.11.12.1 Webbing (1-23/32-inch). The 1-23/32 inch webbing for the lowering line loop shall conform to MIL-W-4088, Type VIII Class 2.

3.7.11.13 Braid, tubular (11/32-inch). The 11/32-inch tubular braid shall conform to MIL-B- 371 Type VII Class 2.

3.7.11.14 Elastic cord. The elastic cord shall conform to MIL-C-43701, Type I.

3.7.11.15 Round cord. The round cord shall conform to MIL-C-5040 Type II.

3.7.11.16 Flat cord. The cord shall conform to MIL-C-5040 Type IIA.

3.7.11.17 Elastic webbing (1-1/2-inch). The 1-1/2-inch elastic webbing shall conform to MIL-W-5664, Type 2, Class 1.

3.7.11.18 Webbing, printed. The 1-inch printed webbing shall conform to A-A-55301, Type III (3.7.11.1). Printed webbings 1-1/2 inches (3.7.11.4) and 2-inches (3.7.11.6) only, shall conform to MIL-PRF-17337 Class 2. Printing shall be on one (1) side only. Class 9 shall be 4 color OCP webbing unless otherwise specified. The printed webbing shall meet the colorfastness requirements of Table I. Testing shall be as specified in Table VIII. Alternate construction not acceptable.

3.7.12 Hardware. Unless otherwise specified in the contract, all hardware shall be color Coyote 498 for Class 7, and Tan 499 for Class 9, and shall meet the spectral reflectance requirements in Table IV when tested as specified in 4.4.1. When Class 10 Black is specified, the spectral reflectance requirements shall be specified in the contract, if required. The color of all other classes shall be specified in the contract.

TABLE IV. Spectral reflectance requirements for acetal hardware (Classes 7 and 9 only).

Wavelength, Nanometers (nm)

Class 7 Coyote 498

Class 9 Tan 499

Min. Max. Min. Max 600 8 20 16 26 620 8 20 18 26 640 8 22 20 30 660 8 24 22 34 680 12 24 26 38 700 12 34 30 40 720 16 42 32 46 740 22 46 36 50 760 30 50 36 54 780 34 54 38 58 800 36 56 40 59 820 38 58 42 60 840 38 58 44 60 860 40 60 48 60

3.7.12.1 Side release buckles (1-inch). 1-inch side release buckles shall conform to drawing 2-4-0101.

3.7.12.2 Side release buckles, canteen/general purpose pouch (1-inch). 1-inch side release buckles shall conform to drawing 2-6-239.

3.7.12.3 Side release buckles, repair kit (1-inch). 1-inch side release buckles for the Repair Kit shall conform to drawing 2-6-1005.

3.7.12.4 Barrel lock, single cord. All barrel locks shall conform to drawing 2-6-1014.

3.7.12.5 Ladderlock buckles (1-inch). 1-inch ladderlocks shall conform to drawing 2-6-101 where applicable.

3.7.12.6 Ladderlock buckles, repair kit (1-inch). 1-inch ladderlocks shall conform to drawing 2-6-1015.

3.7.12.7 Tension lock buckles, rucksack (1-inch). 1-inch tension locks shall conform to drawing 2-6-1011.

3.7.12.8 Tension lock buckles, waistbelt (1-inch). 1-inch tension locks for the waistbelt shall conform to drawing 2-6-1012.

3.7.12.9 D-Ring (1-inch). All acetal 1-inch D-rings shall conform to drawing 2-3-567.

3.7.12.9.1 D-ring (1-1/2 inch). The 1-1/2-inch D-rings used on the Hydration System Carrier shall conform to drawing 2-6-0468.

3.7.12.10 Slide buckles (1-inch). 1-inch slide buckles shall conform to drawing 2-6-102 where applicable.

3.7.12.11 Brass loop (1-inch). All 1-inch brass loops shall be MIL-L-11075, Style G, welded, 0120 wire.

3.7.12.12 Double bar, nonslip buckles (1-inch). 1-inch quick release nonslip buckles shall conform to MIL-B-543 Type V Class 3.

3.7.12.13 Slide buckles (1-inch). 1-inch slide buckles shall conform to drawing: 2-6-1262.

3.7.12.14 Side release buckles, sleep system carrier (1-1/2 inch). 1-1/2-inch side release buckles shall conform to drawing 2-6-1265.

3.7.12.14.1 Replacement side release buckles, repair kit (1-1/2 inch). The 1-1/2-inch replacement side release buckles shall conform to drawing 2-6-1004.

3.7.12.15 Side release buckles, fighting load carrier (FLC) (1-1/2 inch). 1-1/2-inch side release buckles shall conform to drawing 2-6-1006.

3.7.12.16 Ladderlock buckles (1-1/2 inch). 1-1/2-inch Ladderlock buckles shall conform to drawing 2-6-1013.

3.7.12.17 Slide buckles (1-1/2 inch). 1-1/2-inch slide buckles shall conform to drawing 2-6- 1016.

3.7.12.18 Center release buckles (2-inch). 2-inch center release buckle shall conform to drawing 2-6-1009.

3.7.12.19 Quick-release buckle. The quick release buckles for the backpack frame shoulder straps shall conform to drawing 2-6-1010.

3.7.12.20 Pack frame. The pack frame shall conform to drawing 2-6-299.

3.7.12.21 Clothing clip. The clothing clip for the hydration system shall conform to drawing 2-6-1264.

3.7.12.22 Sternum strap buckles. The sternum strap buckles shall conform to drawing 2-6- 1017.

3.7.12.23 Grommets. The grommets shall conform to NASM-16491 Type III Class 3 size 0.

3.7.12.24 Eyelets. The metal eyelets with washers shall be NASM 20652/1B dash numbers BBE-114, BBW101, brass and have a dull chemical finish suitable for copper alloys. The brass for the eyelets shall be annealed suitable for forming. Brass for the flat washers shall be tempered, minimum half-hard. The finished eyelets and washers shall be free from fracture, malformation, burrs and rough or sharp edges. Washers shall be smooth and free of any bend.

The finish shall be free of foreign imbedded matter and discoloration, and provide complete coverage of the eyelets and washers. Eyelet metal shall not crack when clinched. The eyelet size in inches shall be as follows: 0.200 (± 0.004) bottom outside diameter, 0.403 (± 0.007) overall outside diameter, 0.143 (± 0.008) or 0.210 (± 0.008) (to be determined by the contractor) effective shank length, and 0.013 (± 0.0015) thickness. The washer size in inches shall be as follows: 0.220 (± 0.002) diameter of hole, 0.450 (± 0.003) overall diameter, and 0.020 (+ 0.004/ - 0.002) thickness.

3.7.12.25 Eyelets drain holes. Drain hole eyelets shall conform to NASM 20652/1B dash no.

ABE -131, aluminum with chemical finish.

3.7.12.26 Snap fasteners. The snap fasteners shall be MIL-DTL-10884 style 2, constructed in accordance with drawings 4-1-176, or 4-1-178 at the option of the contractor. The snap fasteners shall have a black chemical finish, except the button cap shells shall be color as specified in 3.7.12, baked-on enamel finish. The enamel shall be uniformly coated over the top surface of the shell including the visible portion of the edge. The gloss for the black chemical finish and the enamel finish shall be no more than 40. The enamel shall be capable of withstanding attachment operations without removal of any enamel. The enamel coating shall be smooth and free of sags, runs, and streaks.

3.7.12.27 Snap fasteners. The small snap fasteners shall conform to MIL-DTL-10884 style 2A. Physical requirements per 3.7.12.26.

3.7.12.28 D-Ring, metal. The D-ring shall be MIL-R-3390, K, welded, .162 wire, brass or steel.

3.7.12.29 Sternum strap adjuster buckle. The 1-inch to 3/4-inch Sternum Strap Adjuster buckle for the hydration system carrier shall conform to drawing 2-6-1261.

3.7.12.30 Side- release buckle (3/4-inch). The 3/4-inch side release buckle shall conform to drawing 2-6-1008.

3.7.12.31 Molded carbineer. The molded carabineer used on the FLC shall conform to drawing 2-4-0102.

3.7.12.32 Dual adjust side- release buckle (1-inch). The 1-inch dual adjust side-release buckle shall conform to drawing 2-6-1019.

3.7.12.33 Dual adjust side- release buckle (2-inch). The 2-inch dual adjust side-release buckle shall conform to drawing 2-6-1007.

3.7.12.34 Repairable female side- release fastener/buckle (1-inch). The repairable female side release fastener/buckle shall conform to drawing 2-6-0919.

3.7.12.35 Female side release. The female side release shall conform to drawing 2-6-1260.

3.7.12.36 Quick attach surface mount female. Quick attach surface mount female hardware shall conform to 2-6-0798.

3.7.12.37 Friction side-release. Friction side-release shall conform to drawing 2-6-0799.

3.7.12.38 Frame, medium rucksack. Frame, medium rucksack shall conform to drawing 2-6- 0840.

3.7.12.39 Single bar side release. Single bar side release shall conform to drawing 2-3-0632.

3.7.12.40 Load-lifter buckle. Load-lifter buckle shall conform to drawing 2-6-1201.

3.7.12.41 G-Hook. The G-Hook shall conform to drawing 2-6-1263.

3.7.12.42 Three bar adjuster buckle 2-inch. Three bar adjuster buckle 2-inch shall conform to drawing 2-6-1153.

3.7.12.43 Tube buckle. The 4-inch tube buckle shall conform to drawing 2-6-1055.

3.7.13 Foam padding (1/2-inch). The foam padding shall be 1/2-inch thick and conform to ASTM D6576 Type II, grade C, condition soft, color black.

3.7.14 Foam padding (1/4-inch). The foam padding shall be 1/4-inch thick and conform to ASTM D6576 Type II, grade C, condition soft, color black. The construction on the shoulder straps shall be a 500 denier textured nylon laminate conforming to MIL-DTL-32439, on the face and back laminated to 2 pound cross-link polyethylene, .26-inch thick.

3.7.15 Clear film for ID windows. The clear film shall conform to A-A-3174, 0.020-inch thick, Type I, Class 1, grade A, B or C, finish 1.

3.7.16 Clear film for map case. The clear film shall be, 15 MIL thick, clear with UV protection.

3.7.17 Hydration system carrier material. The material used to construct the main body of the Hydration System Carrier shall be MIL-DTL-32439 Type III, Class III Style as specified. Unless otherwise specified, the color shall be Class 1 - Camouflage Green 483, Class 2 -Tan 380, Class 3

- Arctic White 488, Class 4, 5 and 7 - Coyote 498, Class 9 –Tan 499, and Class 10 - Black. The material used on the top, front of the carrier shall conform to 3.7.3. The foam material shall conform to 3.7.14 (see 3.3.6). The nylon/foam laminate used to construct the main body of the alternate Hydration System Carrier shall be face MIL-DTL-32439 Type III, Class II, Style as specified, laminated to .140 inch, 2 pound Black cross-link polyethylene, with a 70 denier Black polyester interlock backing. The color shall be Class 1 - Woodland Camouflage, Class 2 - Desert, Class 3 - Arctic White 488, Class 4, 5, and 7 - Coyote 498, Class 9 - Operational Camouflage Pattern (OCP), and Class10 - Black (see 3.7.8.5).

3.7.18 Polyvinyl chloride tubing. The polyvinyl chloride tubing shall be 3/8-inch OD and 1/16-inch thick wall.

3.7.19 Operator’s technical manual. The operator’s technical manual is a staple bound pocket-sized booklet and is 130 pages in length. It is color, and black and white, text and images.

Copies shall be clear, legible, and in permanent ink. The copies shall be duplicated to match the quality of the master manual (see 3.14.3) and in accordance with the following:

Style Trim Size (inches)

Orientation Maximum Printing Area (inches)

Pocket-sized 4 X 5-1/2 Vertical 3-1/8 X 5 Technical Manual 5-1/2 X 4 Horizontal 5 X 3-1/8

Text Stock: White Offset (50 lb.)

Cover Stock: Buff Index (110 lb.)

Prints: Head to Head Color of Ink: Black Binding: Leave blank Number of Staples: 2 Sides to be trimmed: 4 Drill: 0

3.7.20 Checklist. The checklist is 5-1/2-inch by 8-1/2-inch and is one (1) page in length.

Copies shall be clear legible and in permanent black ink. The check list shall be in accordance with Figure 1 of this document.

3.8 Physical requirements of cloth. The color matching, colorfastness, pattern execution, and infrared spectral reflectance requirements shall conform to MIL-DTL-32439 Type III, Class II, Style as specified.

3.8.1, 3.8.2, and 3.8.2.1 to 3.8.2.6. DELETED.

3.8.2.7 Fluorescence. All cloths shall be tested for fluorescence according to the method in 4.4.2.

3.8.3 and 3.8.4. DELETED.

3.9 Design. The MOLLE system shall conform to drawing 2-6-300, and subsequent drawings.

3.9.1 DELETED.

3.10 Physical characteristics. The MOLLE shall provide a stable platform for carrying the marine/soldiers’ load and except for the frame and pouches/pockets; each component shall have straps/carry handles to facilitate movement. All fabric components unless otherwise specified shall be in the color specified for the appropriate Class (see 3.8).

3.11 Interface requirements. The MOLLE shall be compatible with the clothing and equipment commonly worn, carried and used by the individual marine/soldier, and must be compatible with the load plan for the Bradley and Stryker Fighting Vehicles. The MOLLE shall be deliverable by both the harness, single point release and the all purpose weapon and equipment container system used by parachutists, and be compatible with all individual airborne equipment items and rigging procedures. All components of the system shall be compatible with each other.

Integration of the components shall be accomplished with minimum use of straps/belts or hardware.

3.11.1 MOLLE pocket attachment. The Interlocking Attachment System shall be used to attach pockets to the Fighting Load Carrier, packs, and waist belt conforming to drawings 2-6- 280, 2-6-283 and 2-6-289. Drawing 2-6-329 illustrates the method in which it is employed. This system is a patented design and is not allowed for commercial sale without a license. There are no restrictions on the sale of this system under signed contracts with Federal agencies.

3.12 Performance.

3.12.1 DELETED.

3.12.2 Reliability. The Large Rucksack with frame and straps, uniformly loaded with sand bags and cloth ballast to a capacity of 120 pounds, shall be capable of withstanding an 8-foot free fall drop three (3) times, with impact on the frame. The same item shall be dropped an additional three (3) times with impact on the Large Rucksack. There shall be no rupture of seams or visual damage to frame or fabric or components when tested as specified in Table VIII. An airdrop slide impact test final velocity of 31 to 34 feet per second at 45 degrees from vertical (3 times) shall be conducted with impact on the frame. An additional three (3) drops shall be conducted with impact on the Main Pack or Large Rucksack. There shall be no rupture of seams or visual damage to frame or fabric or components when tested as specified in Table VIII.

3.12.3 DELETED.

3.13 Components of MOLLE.

3.13.1 Fighting load carrier (FLC) description. The FLC shall be made from fabric and thread specified in this document and shall be a vest design. The FLC shall be designed so that pouches/pockets and other individual equipment items/carriers can be easily attached/detached and securely held in place. The FLC and frame waist belt shall not interfere with each other when worn together (see 3.3.3).

3.13.2 Lightweight frame. The frame shall weigh no more than 2.3 pounds. The frame shall have a method of attaching the M122 tripod and ancillary equipment, light anti-tank weapons, and bulk items (e.g., 5 gallon cans, cases of items, etc.) to the frame in a manner to hold items securely in place (see 3.7.12.20).

3.13.3 DELETED.

3.13.3.1 Assault pack. The Assault Pack shall be made from fabric and thread specified in this document and is capable of carrying at least a 60-pound load to include the current family of field radios including SINCGARS and ASIP. The Assault Pack shall be quickly and easily donned and doffed. The exterior sides and outermost surface of the Assault Pack shall contain a means to accomplish secure attachment/detachment of the modular pouches/pockets and other individual equipment items/carriers i.e., mattax, entrenching tool, two-quart canteen, etc. The Assault Pack should be accessible through the top with a slide fastener closure and have a flap covering the opening and providing water resistance. There shall be a non-reflective slide in name holder for name identification on the exterior of the pack. The Assault Pack will have front pocket that is specifically sized to house a standard protective mask, and allow quick and easy access to it. The pack has two (2) 30-inch Type 8 webbing for direct attachment to the parachutist snaphook described in FM 3-21-220, for integration with the T-10 Harness Assembly. The Assault Pack will have a sewn in lowering line attachment point. The Assault Pack shall have drain holes. The waist belt shall be stowed behind the back panel of the pack.

3.13.4 DELETED.

3.13.4.1 Large rucksack. The Large Rucksack shall be made from fabric and thread specified in this document and is capable of carrying a 120-pound load. The Large Ruck shall be quickly and easily attached/detached to/from the frame. The Large Ruck shall have an internal pouch to the side of the Ruck nearest the back of the wearer to accommodate the current family of field radios including SINCGARS and ASIP. The Large Ruck shall have a dual-purpose flap and map case covering the opening. The lower compartment shall provide storage of readily available mission items, e.g., poncho liner, modular sleeping bag system, rain suit, etc.). The rucksack shall incorporate drain holes. Access to the interior of the ruck should be through the top and lower front with the flap covering the top opening providing water resistance. There shall be at least two (2) removable pockets on the exterior of the ruck capable of carrying small clothing items such as the poncho, improved rain suit, spare batteries, etc. Additionally, the exterior sides and outermost side of the rucksack shall contain a means to accomplish secure attachment/ detachment of the modular pouches/pockets and other individual equipment items/carriers. There shall be a non-reflective slide-in name holder for Marine/Soldier identification on the exterior of the rucksack.

3.13.5 Hydration systems. The hydration systems as described in 3.3.6 shall provide a Marine/Soldier with the capability to drink while road marching with a loaded Main Pack without the need to stop. The hydration system shall have a separate carrier that can be worn with thin 1.5 inch wide shoulder straps. A tube from the hydration system shall provide a means of getting liquid from a bladder container to the Marine/Soldiers’ mouth. It shall be a low reflective surface 100-ounce reservoir with a screw top cap, a tube and bite valve. A clip for securing the tube to the users clothing when not drinking shall be provided.

3.13.6 Waist belt. The waist belt shall attach to the pack frame (see 3.13.2). The waist belt shall have a number of attachment areas that are compatible with MOLLE pockets and pouches.

It shall have straps to easily attach it to the frame by the user. The waist belt shall be capable of distributing part of or Large Rucksack load to the hips.

3.14 Identification and marking. The size and location of the US marking shall be indicated on the drawings. The letters US printed in dark black ink shall not fade to the point of being illegible after repeated washings and field use. Each component of the MOLLE shall have a combination identification and washing instruction label (exceptions noted) conforming to MIL- DTL-32075. The labels shall be of sufficient strength to withstand repeated field use and laundering. The color of the label shall be Tan 499 for Class 9 and the marking medium shall be Black. The printing shall be legible and shall not show off-setting, smearing or bleeding. All printing shall be in capitals except where otherwise indicated on the instruction label. Size of characters shall be approximately 1/8 inch for capitals and 3/32-inch for lower case. The identification portion of label shall contain item description, National Stock Number (NSN), contract number, lot number, and contractor's name. The item descriptions shall be as follows:

“MOLLE II - RUCKSACK, LARGE”

“MOLLE II - ASSAULT PACK”

“MOLLE II - FIGHTING LOAD CARRIER (FLC)”

“MOLLE II - TACTICAL ASSAULT PANEL (TAP)”

“MARINE CHEST RIG”

“MOLLE II - SUSTAINMENT POUCH”

“MOLLE II - RADIO POUCH”

“MOLLE II - BANDOLEER AMMUNITION POUCH”*

“MOLLE II - M-4, TWO MAGAZINE POUCH”*

“MOLLE II - M-4, THREE MAGAZINE SIDE X SIDE POUCH”*

“MOLLE II - 100 ROUND UTILITY POUCH”*

“MOLLE II - 200 ROUND SAW GUNNER POUCH”*

“MOLLE II - HANDGRENADE POUCH”*

“MOLLE II - 40MM GRENADE POUCH (SINGLE)”*

“MOLLE II - 40MM GRENADE POUCH (DOUBLE)”*

“MOLLE II - 40MM PYROTECHNIC POUCH (DOUBLE)”*

“MOLLE II - 9MM MAGAZINE POUCH (SINGLE)”*

“MOLLE II - LASHING STRAP”*

“MOLLE II - WAIST PACK”

“MOLLE II - 1 QUART CANTEEN/GENERAL PURPOSE POUCH”*

“MOLLE II - ALICE CLIP ADAPTER”*

“MOLLE II - K-BAR ADAPTER”*

“MOLLE II - SHOULDER STRAPS (FRAME)”*

“MOLLE II - MOLDED WAISTBELT”*

“MOLLE II - HYDRATION SYSTEM CARRIER”*

“MOLLE II - MEDIUM PACK” *

“MOLLE II - MEDIUM PACK WAISTBELT”*

“MOLLE II - MEDIUM PACK SHOULDER STRAPS”*

“MOLLE II - RUCKSACK, 4000”

“MOLLE II - COMPRESSION STRAP, MOLLE 4000”

“MOLLE II - SHOULDER STRAP, RIGHT, MOLLE 4000”

“MOLLE II - SHOULDER STRAP, LEFT, MOLLE 4000”

“MOLLE II - TAP RIGHT SHOULDER ADAPTER”

“MOLLE II - TAP LEFT SHOULDER ADAPTER”

“MOLLE II - TAP HARNESS”

“MOLLE II - TAP PLATE CARRIER ADAPTER”

“MOLLE II - TAP ATTACHMENT STRAP”

“MOLLE II - BUCKLE, MALE SHOULDER SUSPENSION”

*These items do not require washing instructions.

NOTE: The frame markings shall include Vendor Name, NSN, Lot, Month and Year of manufacture molded into the part.

The washing instructions shall read:

Hand Washing:

1. Scrape dirt/dust from item using a brush that will not cut into fabric.

2. Hose or wash item in a pail of water using Mild detergent or synthetic soap.

3. Rinse thoroughly with clean water

4. DO NOT USE CHLORINE BLEACH, COLORED SYNTHETIC SOAP, CLEANING

FLUIDS OR SOLVENTS WILL DISCOLOR/DETERIORATE THE ITEM.

5. Dry item in shade or indoors

6. DO NOT DRY IN DIRECT SUNLIGHT, DIRECT HEAT OR OPEN FLAME

7. DO NOT LAUNDER OR DRY ITEM IN FIXED/COMMERCIAL HOME TYPE

LAUNDRY EQUIPMENT.

8. DO NOT ATTEMPT TO DYE ITEM OR REPAIR IT. TURN-IN FOR

REPAIR/REPLACEMENT.

** The Hydration Bladder/Reservoir does not require any special markings. The Hydration Carrier requires item description; NSN, contract number and prime contractor's name, and the following care and use instructions:

Care and Use:

1. Rinse hydration system with mild soap and hot water before first use and after each use.

2. To freshen, add 2 teaspoons of baking soda to a full system of water and let soak overnight. Rinse well.

3. To sanitize, add 2 teaspoons of bleach to a full system of water and let soak overnight.

Rinse well.

4. The use of liquids other than water will accelerate mold growth and will require more frequent cleaning.

3.14.1 Label attachment. The combination labels shall be located as indicated on the pattern drawings.

3.14.2 DELETED.

3.14.3 Operator’s technical manual. A master copy of the operator’s technical manual will be furnished to the successful awardee.

3.14.4 Checklist. The checklist shall be in accordance with Figure 1.

4. VERIFICATION

4.1 Classification of inspection. The inspection requirements specified herein are as follows:

a) First article inspection (see 4.2)

b) Conformance inspection (see 4.3)

4.2…