Statement_of_Objectives_DR_Resolution_SCRIU.pdf

DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only: Administrative or Operational Use, Critical Technology and Export Controlled, 13. June 2017. Other requests for this document shall be deferred to the OO‐ALC, 416 SCMS/GUMAC, Hill AFB, UT.

DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only: Administrative or Operational Use, Critical Technology and Export Controlled, 13 June 2017. Other requests for this document shall be deferred to the OO‐ALC, 416 SCMS/GUMAC, Hill AFB, UT.

Statement of Objectives: Special Carry Remote Interface Unit Investigation

NSN: 5998-01-244-0696WZ Part Number: 16E10250-5

Problem Summary

During Intermediate-level testing, the Special Carry Remote Interface Unit (SCRIU) has demonstrated intermittent differences between on-aircraft performance and off-aircraft testing. The goal of this task is to identify the root cause(s) of the disparities and recommend solutions. The following are required deliverables/tasks:

Objectives

1. The objective of this Engineering Project is to determine the root cause of the SCRIU/Test issues and identify recommended resolutions.

2. The contractor shall have access to and utilize suitable test equipment and processes to accomplish the failure analysis (e.g., functionally operate the LRU and SRUs).

3. The contractor shall provide a root-cause analysis [A001] to include both data reviews and Contractor-performed testing of United States Government (USG) provided assets.

4. The contractor shall provide a Diminishing Manufacturing Sources and Material Shortages (DMSMS) report [A001] outlining potential impacts of DMSMS on component-level repair (e.g., if Depot-level repair were to be performed) of the existing configuration.

5. The contractor shall procure necessary components to validate recommended DR root-cause and DMSMS impact resolutions. If electronics items are procured, the Contractor shall provide a Counterfeit Parts Prevention Plan [B001] and accomplish Counterfeit Parts Prevention in accordance with (IAW) Section 10 below.

6. The contractor shall recommend process and configuration changes (e.g., Field or Intermediate level test processes, tester or SCRIU hardware/software changes) to resolve identified root cause(s).

7. Government Furnished Equipment (GFE) - The USG will supply: three serviceable and three unserviceable SCRIUs (NSN xxxxx) and access to (and use of) a digital storage oscilloscope during testing performed at USG facilities. Once the task has finished, the SCRIUs items shall be returned to the USG in the same condition.

8. Government Furnished Information (GFI) - The USG will provide the following data/documentation for the Contractor to use in performance of this task. All data shall be protected in accordance with applicable laws and regulations. Refer to ATTACHMENT 1 for USG-provided data.

9. This effort is considered a Non-mission Essential Service. According to Department of Defense Instruction (DoDI) 1100.22, it is determined that the contractor will not be required to provide services during crisis unless directed by an authorized government representative. The contractor will contact the Contracting officer for instructions concerning services if a crisis situation occurs.

10. Deliverable Data Requirements

10.1. The contractor shall provide a draft Final Report [A001] within 60 days after contract award (ARO) with all findings/recommendation to date, in digital format (Adobe Acrobat or Microsoft Word) on CD/DVD, delivered to OO-ALC, 416 SCMS GUMAC, Hill AFB, UT. The Final Report [A001] shall be delivered within 30 days after the draft report has been delivered to USG, following the same process. The Final Report [A001] shall contain root cause analysis results, DMSMS analysis results, recommended mitigations/resolutions, and results of any resolution validation/verifications performed. Contractor format is acceptable. All reports delivered to USG shall be marked with FOUO, Distribution D and export control statements. The Government acknowledges that the Final Report delivery date may be adjusted due to procurement

DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only: Administrative or Operational Use, Critical Technology and Export Controlled, 13. June 2017. Other requests for this document shall be deferred to the OO‐ALC, DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only: Administrative or Operational Use, Critical Technology and Export Controlled, 13 June 2017. Other requests for this document shall be deferred to the OO‐ALC, 416 SCMS/GUMAC, Hill AFB, UT.

lead-time if parts procurements to accomplish resolution validation/verification are required, this will be delivered 30 days after completion. IAW CDRL A001.

10.2. The contractor shall adhere to counterfeit mitigation program IAW CDRL B001. Specific guidance for Counterfeit Mitigation Plan is as follows:

10.2.1. Counterfeit Prevention Plan (CPP). Contractors that supply electronic parts or systems that contain electronic parts shall establish policies and procedures to avoid, detect, mitigate and disposition counterfeit electronic parts to prevent such parts from entering the USAF/DoD supply chain. These policies and procedures shall be documented in a CPP for submission and approval in accordance with Data Item Description (DID) DI-MISC-81832 and accomplished for all specified contract items. DI-MISC-81832 is applicable to Parts, Material and Processes Selection (PMPS) associated with delivery of systems and assemblies to the USAF and DoD. The requirements established by DI-MISC-81832 also apply to electronics components procured in sustainment of such systems and assemblies. The requirements of the recently DoD-adopted SAE 5553, Aerospace Standard, Counterfeit Electronics Parts;

Avoidance, Detection, Mitigation, and Disposition shall also apply.

10.2.2. At a minimum, the CPP shall address:

10.2.2.1. Applicability. The Contractor shall identify all Business locations and programs to which the CPP applies. The CPP shall address materials, hardware, electronic parts, and procured assemblies.

10.2.2.2. Definitions. The Contractor shall utilize definitions per AS 5553 to ensure consistency. Any contractor-derived definitions must be included in an appropriate CPP appendix or annex. (Ref. AS5553, paragraph 3, 3.1, 3.2, 3.3, appendix H)

10.2.2.3. Parts Availability and Use of Parts Brokers. The Contractor shall not procure materials, systems, assemblies, subassemblies or parts from parts Brokers when available from Original Manufacturers (OM) or their Authorized Distributors. In cases where materials, systems, assemblies, subassemblies or parts are no longer available from the OM or their Authorized Distributors, procurement from Brokers may be authorized as defined by the Contractor’s policy and their CPP. (Ref. AS5553, paragraph 4.1.1, 4.1.2.e., appendix A)

10.2.2.4. Procurement Policies. The Contractor shall provide and implement policy directing development and implementation of business practices and procedures, and processes to prevent procurement of Counterfeit materials and parts. The Contractor shall identify the appropriate office(s), business units, functional organizations, and programs, who shall have responsibility for development, maintenance and implementation of the CPP. The CPP shall identify the specific roles and responsibility for each. (Ref. AS5553, paragraph 4.1.2, 4.1.3, appendix B, C, D).

10.2.2.4.1. Risk Assessment. The contract shall address the risk of using unknown sources and or unauthorized suppliers in the CPP. Application or technical risk assessments shall establish the effect that counterfeit parts may have on performance. Vendor or source of supply risk assessments shall establish the potential for obtaining counterfeit parts. Using any risk analysis tool acceptable to the Government, the Contractor shall conduct a risk assessment based upon item characteristics and how likely it is that a counterfeit part will be received. The contractor shall identify and describe in the CPP how parts are selected for assessment and what risk is acceptable based upon the parts design, construction, material and functional requirements. As a minimum, analysis shall be completed for flagging high risk items, such as items that are

DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only: Administrative or Operational Use, Critical Technology and Export Controlled, 13. June 2017. Other requests for this document shall be deferred to the OO‐ALC, DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only: Administrative or Operational Use, Critical Technology and Export Controlled, 13 June 2017. Other requests for this document shall be deferred to the OO‐ALC, 416 SCMS/GUMAC, Hill AFB, UT.

obsolete, discontinued, rare, etc.The contractor shall require completion of a trade study, documented within the CPP, that shall facilitate determining whether 100% testing of parts procured from after-market sources is more cost effective than qualification or requalification of a manufacturer. (Ref AS5553, paragraph 4.1.2, 4.1.3, appendix B, C, D).

10.2.2.5. Detection and Avoidance Responsibilities. The contractor shall establish processes for review and approval of contractor and applicable subcontractor systems for the detection and avoidance of counterfeit electronic parts and suspect counterfeit electronic parts, which processes shall be comparable to the processes established for contractor business systems under section 893 of the Ike Skelton National Defense Authorization Act for Fiscal Year 2011 (Public L 111-383, 124 Stat. 4311; 10 U.S.C.

2302 note). The contractor shall flow down such requirements and processes to their subcontractors per ODASD Memo titled “Overarching DoD Counterfeit Prevention Guidance”, dated 16 March 2012. (Ref. AS5553, paragraph 4.1.4, 4.1.5, appendix E).

10.2.2.6. Testing and Verification. The Contractor shall establish and accomplish testing and verification processes for items not received from an original equipment manufacturer, original component manufacturer, or authorized distributor that are identified as having high risk for counterfeit potential. These processes apply to prime contracts, and to subcontracts or suppliers below the prime contracts. The Contractor shall provide a list of acceptable test facilities if the subcontractor or supplier does not have the capability to perform required testing. Submittal of Certificates of Compliance indicating the parts are not counterfeit shall be acceptable for verification of testing.

(Ref. AS5553, paragraph 4.1.4, appendix E)

10.2.2.7. Configuration Identification and Traceability. The Contractor shall identify and control the configurations of all systems, assemblies, subassemblies and parts, and enable mechanisms to provide traceability of parts. The Contractor shall report to the Government when control of the configurations of all systems, assemblies, subassemblies and parts, and mechanisms to provide traceability of parts are not possible. The Contractor shall identify the specific systems, assemblies, subassemblies and parts beyond the Contractors’ control. The Contractor shall be responsible for detecting and avoiding the use or inclusion of counterfeit materials and parts, to include procured assemblies and subassemblies, in such products and shall be responsible for the rework or corrective action that may be required to resolve the use or inclusion of counterfeit materials and parts. The cost of counterfeit electronic parts and suspect counterfeit electronic parts and the cost of rework or corrective action that may be required to remedy the use or inclusion of such parts are not allowable costs under Department contracts , unless: a) the contractor has established a counterfeit avoidance/detection system approved by the DoD, b) the counterfeit parts were procured from a DoD-accredited trusted supplier or provided as government property, and c) the contractor has provide timely notification to the government. (Ref. AS5553, paragraph 4.1.6, appendix F)

10.2.2.8. Counterfeit Notification and Reporting. The Contractor shall report in writing to the Procuring Activity within 30 days of determining any end item, component, part, or material contained in supplies purchased by the Department of Defense, or purchased by a contractor or subcontractor for delivery to, or on behalf of, the Department, contains counterfeit electronic parts or suspect counterfeit electronic parts for the purpose of investigation and notification of the Air Force Office of Special Investigations (AFOSI).

The Procuring Contracting Officer (PCO) shall coordinate reporting to the appropriate Program Management/Item Management, System Engineering Management, the

DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only: Administrative or Operational Use, Critical Technology and Export Controlled, 13. June 2017. Other requests for this document shall be deferred to the OO‐ALC, DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only: Administrative or Operational Use, Critical Technology and Export Controlled, 13 June 2017. Other requests for this document shall be deferred to the OO‐ALC, 416 SCMS/GUMAC, Hill AFB, UT.

AFMC Discrepant Materiel Reporting Program (DMRP) Office in 406 SCMS/GULAB, and the AFOSI. Additionally, the Contractor shall within the same 30 day period ensure all suspected or confirmed counterfeit items are entered into the Government-Industry Data Exchange Program (GIDEP) system, which will serve as the DoD central reporting repository. (Ref. AS5553, paragraph 4.1.7, appendix G)

10.2.2.9. Counterfeit Prevention Training. The Contractor shall provide appropriate training and shall require all personnel working procurement within their company, to include at a minimum their supply chain management specialists, receiving inspectors, and engineers, to complete said training. The Contractor shall determine the appropriate training required. Training may be developed in-house or may be other Industry accepted training. The CPP shall describe and list the training provided by the contractor to their personnel.

11. Services Summary:

# Performance Objective Para. Performance Threshold 1 Accomplish and Document

SCRIU deficiency Root-Cause Analysis, including DMSMS analysis, resolution recommendations, resolution validation/verification (as required)

9 Threshold: Draft delivered to 416 SCMS/GUMAC within 60 days ARO, Final delivered 90 days ARO.

Objective: Draft delivered within 45 days ARO, Final delivered within 60 days ARO. Final Report threshold and objective timelines may be adjusted at contract award or when identified by the contractor based on parts procurement lead times. IAW

CDRL A001.